A dust adsorption device for high-speed saw cutting of large-size aluminum alloy ingots

Abstract

The utility model relates to a big size aluminium alloy ingot high -speed saw cut dust adsorption device belongs to aluminium alloy dust adsorption device technical field, including the box, the top of box is equipped with two can clamp aluminium alloy clamping assembly, the inside of box is equipped with can carry out the obstruction of cutting dust filter component, the outside of box is equipped with can guarantee the smooth circulation of gas intercommunication component, the top of box is equipped with a plurality of negative pressure hole that penetrates box top wall, the right side of box is equipped with the drive component that provides the power for air circulation, drive component and intercommunication component intercommunication, the inner bottom wall of box is equipped with collection component. That big size aluminium alloy ingot high -speed saw cut dust adsorption device, through filter component will carry out effective filtration to dust, when needing to clean the dust that adheres on dust cloth, just need to pull out two limit pin simultaneously, under the action of two tension springs, can make dust cloth shake, thereby shake off the dust, convenient for cleaning.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum alloy dust adsorption devices, specifically a dust adsorption device for high-speed sawing of large-size aluminum alloy ingots. Background Technology

[0002] The high-speed sawing dust adsorption device for aluminum alloy ingots is mainly used to collect and treat the metal dust generated during the cutting of aluminum alloys. During high-speed sawing, the friction between the blade and the material generates a large amount of fine dust. This dust not only pollutes the workshop environment and harms the respiratory health of workers, but may also cause an explosion risk. This device uses negative pressure dust collection technology to draw the dust into the equipment, efficiently capture the dust and purify the air, ensuring a clean and safe production environment.

[0003] For example, Chinese patent (publication number: CN211215907U) discloses a dust adsorption device for aluminum alloy production, including a vertically arranged support mounting frame, a horizontally arranged guide support column inside the support mounting frame, a guide mounting cylinder arranged on the outer side of the guide support column, a fixed mounting plate horizontally arranged at the middle of the lower end of the guide mounting cylinder, and a vertically arranged exhaust mounting cylinder connected to the upper end of the guide mounting cylinder via a flow guide cylinder. A plate-shaped flow guide cylinder is vertically arranged at the upper end of the exhaust mounting cylinder. Through the cooperation of the guide movement structure and the electronically controlled lifting structure, the device can adapt to the dust collection needs of different workstations. Moreover, through the guide movement via small holes, the device can adjust its position without affecting dust collection. Through the multi-hole dust collection structure, the dust collection efficiency and quality of the device are significantly improved.

[0004] However, the device is not easy to clean. In actual use, the device has no filter structure and the dust collection structure is relatively complicated, making it inconvenient to clean. Therefore, a large-size aluminum alloy ingot high-speed sawing dust adsorption device is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a dust adsorption device for high-speed sawing of large-size aluminum alloy ingots, which has advantages such as easy cleaning and solves the problems mentioned in the background.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust adsorption device for high-speed sawing of large-size aluminum alloy ingots, comprising a box body, two clamping components for clamping the aluminum alloy at the top of the box body, a filter component for blocking cutting dust on the inner side of the box body, a communication component for ensuring smooth gas flow on the outer side of the box body, multiple negative pressure holes penetrating the top wall of the box body at the top of the box body, a drive component for providing power for air flow on the right side of the box body, the drive component being connected to the communication component, and a collection component on the inner bottom wall of the box body;

[0007] The filtration assembly includes two filtration sections, with a connecting section on one side of each filtration section facing each other. The left and right sides of the collection assembly respectively abut against the two filtration sections.

[0008] Furthermore, each of the clamping assemblies includes a stabilizing block fixed to the top of the housing, a hydraulic cylinder extending out of the stabilizing block is fixed to the inner side of the stabilizing block, and a pneumatic gripper is fixed to the opposite side of each of the two hydraulic cylinders.

[0009] Furthermore, each of the filter units includes two slides, which are respectively fixed to the top and bottom walls of the inner cavity of the housing. A slider is movably connected to the inner side of each of the two slides. Multiple connecting rods are fixed to the opposite side of each of the two sliders. A connecting plate is fixed to the opposite side of each of the multiple connecting rods. A dustproof cloth is fixed to the opposite side of each of the two sliders. A tension spring is fixed to the side of the slider near the dustproof cloth, and the other side of the tension spring is fixed to the dustproof cloth.

[0010] Furthermore, the connecting part includes two support blocks, which are respectively fixed to two dustproof cloths. Each of the two support blocks has a stabilizing groove on one side opposite to the other. A primary support rod extending out of the support block is movably connected in the stabilizing groove on the left side, and a secondary support rod extending out of the support block is movably connected in the stabilizing groove on the right side. The primary support rod extends into the secondary support rod and is threadedly connected to it. A limiting pin penetrating the support block is movably connected to the top of each support block, and the two limiting pins penetrate the primary support rod and the secondary support rod respectively.

[0011] Furthermore, the connecting component includes two air collecting nozzles that are fixedly connected to the left and right sides of the housing, respectively. The left side of the left air collecting nozzle is fixedly connected to a vent pipe, and the right side of the right air collecting nozzle is fixedly connected to a T-connector. The back of the T-connector is fixedly connected to the vent pipe.

[0012] Furthermore, the drive assembly includes a base plate fixed to the right side of the housing, an air pump fixed to the top of the base plate, and the left side of the air pump being fixedly connected to a three-way pipe.

[0013] Furthermore, the collection assembly includes a base fixed to the bottom of the housing, and a drawer is movably connected to the top of the base.

[0014] Furthermore, each of the two lower slides has multiple spherical grooves on its opposite side, and each spherical groove has a movable ball that extends out of the slide, and each movable ball abuts against the drawer.

[0015] Compared with the prior art, this utility model provides a dust adsorption device for high-speed sawing of large-size aluminum alloy ingots, which has the following beneficial effects:

[0016] 1. This high-speed sawing dust adsorption device for large-size aluminum alloy ingots effectively filters dust through the filter components. When it is necessary to clean the dust adhering to the dustproof cloth, simply pull out the two limit pins at the same time. Under the action of the two tension springs, the dustproof cloth will shake, thereby shaking off the dust for easy cleaning.

[0017] 2. This high-speed sawing dust adsorption device for large-size aluminum alloy ingots clamps the aluminum alloy with two clamping components. Through the cooperation of the drive component and the connecting component, it continuously and stably sucks in the cutting dust, providing a clean working environment for the workers. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 This is a three-dimensional cross-sectional view of the connecting part of this utility model.

[0021] In the diagram: 1. Housing, 2. Clamping assembly, 201. Stabilizing block, 202. Hydraulic cylinder, 203. Pneumatic gripper, 3. Filter assembly, 301. Filter section, 3011. Slide, 3012. Slider, 3013. Connecting rod, 3014. Connecting plate, 3015. Tension spring, 3016. Dustproof cloth, 302. Connecting part, 3021. Support block, 3022. Primary support rod, 3023. Secondary support rod, 3024. Limit pin, 4. Connecting assembly, 401. Air nozzle, 402. Air pipe, 403. T-pipe, 5. Negative pressure hole, 6. Drive assembly, 601. Base plate, 602. Air pump, 7. Collection assembly, 701. Base, 702. Drawer. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1 to 3This embodiment of a high-speed sawing dust adsorption device for large-size aluminum alloy ingots includes a housing 1. The top of the housing 1 is provided with two clamping components 2 that can clamp the aluminum alloy. The inner side of the housing 1 is provided with a filter component 3 that can block the cutting dust. The outer side of the housing 1 is provided with a connecting component 4 that can ensure smooth gas flow. The top of the housing 1 is provided with multiple negative pressure holes 5 that penetrate the top wall of the housing 1. The right side of the housing 1 is provided with a drive component 6 that provides power for air flow. The drive component 6 is connected to the connecting component 4. The inner bottom wall of the housing 1 is provided with a collection component 7.

[0024] In addition, each clamping assembly 2 includes a stabilizing block 201 fixed to the top of the housing 1. The stabilizing block 201 can provide stable support for the hydraulic cylinder 202. The hydraulic cylinder 202 extending out of the stabilizing block 201 is fixed to the inner side of the stabilizing block 201. The pneumatic gripper 203 is pushed by the hydraulic cylinder 202 to clamp the aluminum alloy. The pneumatic gripper 203 is fixed on the opposite side of the two hydraulic cylinders 202.

[0025] In addition, the filter assembly 3 includes two filter sections 301, which are used to filter dust. A connecting section 302 is provided on one side opposite to the two filter sections 301. The connecting section 302 can improve the stability of the filter sections 301. The left and right sides of the collection assembly 7 respectively abut against the two filter sections 301.

[0026] It should be further explained that each filter unit 301 includes two slides 3011. The front of the housing 1 is hinged with a movable door. The slides 3011 facilitate the removal of the filter assembly 3 by the slider 3012. The two slides 3011 are fixed to the top and bottom walls of the inner cavity of the housing 1, respectively. The inner side of each slide 3011 is movably connected to a slider 3012. Multiple connecting rods 3013 are fixed on the opposite side of each slider 3012. Through the cooperation of the multiple connecting rods 3013 and the connecting plate 3014, the tension spring 3015 can be provided with support force, and the two support blocks 3021 can be connected. The connecting plate 3014 is fixed on the opposite side of the multiple connecting rods 3013. Dustproof cloth 3016 is fixed on the opposite side of each slider 3012. The tension spring 3015 is fixed on the side of the slider 3012 close to the dustproof cloth 3016. The other side of the tension spring 3015 is fixed to the dustproof cloth 3016.

[0027] It is understood that the connecting part 302 includes two support blocks 3021, which are respectively fixed to two dustproof cloths 3016. Each of the two support blocks 3021 has a stabilizing groove on its opposite side, which ensures smooth sliding of the support blocks 3021. The rear side of the support block 3021 abuts against the inner rear wall of the housing 1, and the front side of the support block 3021 abuts against the movable door. A primary support rod 3022 extending out of the support block 3021 is movably connected in the left stabilizing groove, and a primary support rod 3022 is movably connected in the right stabilizing groove. A secondary support rod 3023 extends out of the support block 3021 and is dynamically connected. A primary support rod 3022 extends into the secondary support rod 3023 and is threadedly connected to the secondary support rod 3023. The threaded connection can improve the stability between the primary support rod 3022 and the secondary support rod 3023. Each support block 3021 has a movably connected limit pin 3024 that passes through the support block 3021. The two limit pins 3024 pass through the primary support rod 3022 and the secondary support rod 3023 respectively.

[0028] In this embodiment, the dust generated during processing is filtered by two dustproof cloths 3016. When cleaning is required, simply pull down the two limit pins 3024. Under the action of the two tension springs 3015, the two dustproof cloths 3016 will shake and shake off the dust.

[0029] Please refer to it again. Figure 1 To ensure smooth vacuuming, the connecting component 4 in this embodiment includes two air collecting nozzles 401 that are fixedly connected to the left and right sides of the housing 1, respectively. The left side of the left air collecting nozzle 401 is fixedly connected to a vent pipe 402, and the right side of the right air collecting nozzle 401 is fixedly connected to a three-way pipe 403. The back of the three-way pipe 403 is fixedly connected to the vent pipe 402. Under the action of the three-way pipe 403, the air on the two air collecting nozzles 401 is ensured to flow out through the air pump 602.

[0030] In addition, the drive assembly 6 includes a base plate 601 fixed to the right side of the housing 1. The base plate 601 can provide stable support for the air pump 602. The air pump 602 is fixed to the top of the base plate 601. The left side of the air pump 602 is fixedly connected to the three-way pipe 403. The other end of the air pump 602 is fixedly connected to an air collection device.

[0031] In addition, the collection component 7 includes a base 701 fixed to the bottom of the box 1. A connecting frame is fixed to the top of the base 701. Two sleeves are fixed to the top of the connecting frame by bolts. A drawer 702 is movably connected to the top of the base 701. Multiple spherical grooves are opened on the opposite side of the two slides 3011 below. Each spherical groove is movably connected to a movable ball extending out of the slide 3011. Each movable ball abuts against the drawer 702. The movable ball can reduce the friction on the side of the drawer 702, making it easier to pull out the drawer 702.

[0032] In this embodiment, the connection component 4 and the drive component 6 work together to ensure a continuous and stable airflow, thereby successfully drawing the cutting dust into the housing 1. After cleaning, the drawer 702 can be quickly pulled out for cleaning.

[0033] Understandably, the inner sides of the two sleeves are fixed to the primary support rod 3022 and the secondary support rod 3023 respectively. The stability of the two dustproof cloths 3016 is ensured through the cooperation of the primary support rod 3022 and the secondary support rod 3023.

[0034] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0035] The working principle of the above embodiments is as follows:

[0036] When in use, first start the air pump 602. The cutting dust is sucked into the box 1 through the negative pressure hole 5. At this time, some of the dust will be adsorbed onto the dustproof cloth 3016, which can effectively filter the dust. When cleaning is needed, simply pull out the two limit pins 3024. At this time, under the action of the two tension springs 3015, the dust will be shaken off until it falls into the drawer 702, thus collecting the dust. Cleaning is simple and convenient. When the dust in the drawer 702 needs to be cleaned, simply pull out the drawer 702.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A dust adsorption device for high-speed sawing of large-size aluminum alloy ingots, comprising a housing (1), characterized in that: The top of the box (1) is provided with two clamping components (2) that can clamp the aluminum alloy. The inner side of the box (1) is provided with a filter component (3) that can block cutting dust. The outer side of the box (1) is provided with a connecting component (4) that can ensure smooth gas flow. The top of the box (1) is provided with multiple negative pressure holes (5) that penetrate the top wall of the box (1). The right side of the box (1) is provided with a drive component (6) that provides power for air flow. The drive component (6) is connected to the connecting component (4). The inner bottom wall of the box (1) is provided with a collection component (7). The filter assembly (3) includes two filter sections (301), and a connecting section (302) is provided on one side of the two filter sections (301) opposite to each other. The left and right sides of the collection assembly (7) respectively abut against the two filter sections (301).

2. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 1, characterized in that: Each of the clamping assemblies (2) includes a stabilizing block (201) fixed to the top of the housing (1), and a hydraulic cylinder (202) extending out of the stabilizing block (201) is fixed to the inner side of the stabilizing block (201). Pneumatic grippers (203) are fixed to the opposite side of the two hydraulic cylinders (202).

3. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 1, characterized in that: Each of the filter units (301) includes two slides (3011), which are fixed to the top and bottom walls of the inner cavity of the housing (1), respectively. A slider (3012) is movably connected to the inner side of each of the two slides (3011). Multiple connecting rods (3013) are fixed to the opposite side of each of the two sliders (3012). A connecting plate (3014) is fixed to the opposite side of each of the multiple connecting rods (3013). A dustproof cloth (3016) is fixed to the opposite side of each of the two sliders (3012). A tension spring (3015) is fixed to the side of the slider (3012) near the dustproof cloth (3016). The other side of the tension spring (3015) is fixed to the dustproof cloth (3016).

4. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 1, characterized in that: The connecting part (302) includes two support blocks (3021), which are fixed to two dustproof cloths (3016) respectively. Each of the two support blocks (3021) has a stabilizing groove on one side opposite to the other. A primary support rod (3022) extending out of the support block (3021) is movably connected in the stabilizing groove on the left side, and a secondary support rod (3023) extending out of the support block (3021) is movably connected in the stabilizing groove on the right side. The primary support rod (3022) extends into the secondary support rod (3023) and is threadedly connected to the secondary support rod (3023). A limiting pin (3024) penetrating the support block (3021) is movably connected to the top of each support block (3021). The two limiting pins (3024) penetrate the primary support rod (3022) and the secondary support rod (3023) respectively.

5. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 1, characterized in that: The connecting component (4) includes two air collecting nozzles (401) that are fixedly connected to the left and right sides of the housing (1) respectively. The left side of the air collecting nozzle (401) is fixedly connected to a vent pipe (402), and the right side of the air collecting nozzle (401) is fixedly connected to a three-way pipe (403). The back of the three-way pipe (403) is fixedly connected to the vent pipe (402).

6. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 5, characterized in that: The drive assembly (6) includes a base plate (601) fixed to the right side of the housing (1), an air pump (602) fixed to the top of the base plate (601), and the left side of the air pump (602) is fixedly connected to a three-way pipe (403).

7. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 4, characterized in that: The collection component (7) includes a base (701) fixed to the bottom of the box (1), and a drawer (702) is movably connected to the top of the base (701).

8. The dust adsorption device for high-speed sawing of large-size aluminum alloy ingots according to claim 3, characterized in that: The two slides (3011) below each have multiple spherical grooves on opposite sides, and each spherical groove is movably connected to a movable ball extending out of the slide (3011), and each movable ball abuts against the drawer (702).

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