Adjustable welding aid

Abstract

The utility model discloses a kind of adjustable welding auxiliary mechanism belong to welding auxiliary equipment field. Including movable base, electric iron universal adjusting clamp mechanism and integrated guide groove;The electric iron universal adjusting clamp mechanism is connected with movable base;The integrated guide groove is located the outside of electric iron universal adjusting clamp technology mechanism. Through the cooperation of movable base and electric iron universal adjusting clamp mechanism, accurate positioning in electric iron three-dimensional space can be realized, integrated guide groove can wire positioning time be shortened by more than 60%, while realizing two hands cooperation (left hand positioning wire, right hand control welding wire), reduce 60% action switching frequency, effectively improve welding efficiency about 40%.

Description

Technical Field

[0001] This utility model relates to a welding auxiliary mechanism, specifically an adjustable welding auxiliary mechanism, belonging to the field of welding auxiliary equipment. Background Technology

[0002] Soldering irons are essential tools for electronics manufacturing and appliance repair, primarily used for soldering components and wires. In traditional manual soldering, soldering stands are often simple, fixed structures, unable to achieve precise three-dimensional positioning of the soldering iron and lacking a coordinated design with the soldering action. The operator needs to simultaneously control the soldering iron, solder wire, and the wire to be soldered. Single-handed operation of the soldering iron is difficult to maintain stability, easily leading to problems such as cold solder joints and misaligned solder points. Furthermore, wire positioning is difficult, resulting in low soldering efficiency and severely impacting soldering quality. Additionally, the operator needs to frequently switch focus during the aforementioned soldering process, easily leading to fatigue. Summary of the Invention

[0003] The technical problem to be solved by this utility model is to overcome the defects of the existing technology and provide a welding auxiliary mechanism that can free the operator's hands and achieve precise positioning, and an adjustable welding auxiliary mechanism that improves welding quality and efficiency through structural innovation.

[0004] To solve the above-mentioned technical problems, the adjustable welding auxiliary mechanism provided by this utility model includes a movable base, a universal adjustment clamp mechanism for soldering irons, and an integrated guide groove.

[0005] The universal adjusting clamp mechanism of the soldering iron is connected to the movable base;

[0006] The integrated guide groove is located on the outside of the universal adjustment clamp mechanism of the soldering iron.

[0007] In this utility model, the universal adjustment clamp mechanism for soldering iron includes an adjustable clamping mechanism, a universal adjustment mechanism, and an anti-scalding clamp;

[0008] The adjustable clamping mechanism is connected to the movable base, the universal adjustment mechanism is installed on the adjustable clamping mechanism, and the anti-scalding clamp is installed on the universal adjustment mechanism.

[0009] In this invention, the integrated guide channel includes two guide channels and a liftable and positionable column, with the two guide channels installed at intervals on the upper part of the column.

[0010] In this invention, the guide groove is provided with a wire positioning and shaping mechanism.

[0011] In this utility model, the wire positioning and shaping mechanism includes an upper pulley and a lower pulley. The surfaces of the upper pulley and the lower pulley are provided with concave and convex structures with opposite positions. The upper pulley can move up and down relative to the lower pulley and be positioned.

[0012] In this invention, the movable base is a magnetic base or a vacuum adsorption base.

[0013] In this utility model, the adjustable welding auxiliary mechanism also includes an amplification mechanism.

[0014] The adjustable welding auxiliary mechanism includes a support and a magnifying glass. One end of the magnifying mechanism is connected to a movable base, and the other end is connected to the magnifying glass.

[0015] The beneficial effects of this utility model are as follows: (1) Through the cooperation of the movable base and the universal adjustment clamp mechanism of the soldering iron, the precise positioning of the soldering iron in three-dimensional space can be achieved. The integrated guide groove can shorten the wire positioning time by more than 60%, and at the same time realize the coordination of both hands (left hand positions the wire and right hand controls the welding wire), reduce the frequency of action switching by 60%, and effectively improve the welding efficiency by about 40%; (2) This utility model improves the operator's safety factor by fixing the soldering iron, and reduces the operator's labor intensity by 50%, which is suitable for the standardized welding production needs; (3) The wire positioning and shaping mechanism can quickly shape the wire while fixing and positioning the wire, so as to improve the subsequent welding efficiency and quality; (4) The movable base is a magnetic base or a vacuum adsorption base, so as to adapt to different working environments; (5) The magnification mechanism can meet the high-precision welding needs under specific conditions. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of an adjustable welding auxiliary mechanism.

[0018] Figure 2 A schematic diagram of the universal adjustment clamp mechanism for a soldering iron.

[0019] Figure 3 This is a schematic diagram of the integrated guide groove structure;

[0020] Figure 4 This is a schematic diagram of the guide groove structure.

[0021] In the diagram, 1-base plate, 2-magnetic base, 3-adjustable clamping mechanism, 4-omnidirectional robotic arm, 5-anti-scalding clamp, 6-vertical column, 7-integrated guide groove, 7-1-guide groove, 7-2-support plate, 7-3-upper pulley, 7-4-lower pulley, 7-5-slide groove, 7-6-adjusting bolt, 7-7-recess, 7-8-protrusion, 8-magnifying glass. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] like Figure 1 As shown, the adjustable welding auxiliary mechanism provided in this embodiment is mainly used to free the operator's hands and achieve precise positioning of the welding auxiliary support, improving welding quality and efficiency through structural innovation. The entire adjustable welding auxiliary mechanism includes a base plate 1, a base 2, an adjustable clamping mechanism 3, a universal robotic arm 4, an anti-scalding clamp 5, a vertical column 6, an integrated guide groove 7, and a magnifying glass 8.

[0030] The base plate 1 is made of iron. The vertical column 6 is fixedly installed on one side of the base plate 1. The height of the column is adjustable and it can be positioned. This is achieved using a common structure in the prior art, so it will not be described in detail here.

[0031] like Figure 2 As shown, the magnetic base 2 is attached to the base plate 1. The adjustable clamping mechanism 3 is installed on the magnetic base 2, the universal robotic arm 4 is installed on the adjustable clamping mechanism 3, and the anti-scalding clamp 5 is fixedly connected to the universal robotic arm 4.

[0032] In this embodiment, the omnidirectional robotic arm 4 is made of aluminum alloy, and the anti-scalding clamp 5 is used to hold various types of soldering irons, and it is equipped with a silicone protective layer.

[0033] In this embodiment, the position and angle of the soldering iron can be dynamically adjusted and fixed according to the needs of use through the cooperation of the adjustable clamping mechanism 3, the magnetic base 2, the anti-scalding clamp 5 and the universal robotic arm 4.

[0034] The magnifying glass 8 is connected to the magnetic base 2 via a magnifying glass bracket to meet special welding requirements.

[0035] like Figure 3 and 4As shown, the integrated guide channel 7 is fixed to the top of the vertical column 6. The integrated guide channel 7 includes two "Y"-shaped guide channels 7-1, which are fixed to the support plate 7-2 at intervals. Two vertical strip-shaped sliding grooves 7-5 are formed at the upper part of the guide channel 7-1. One end of the upper pulley 7-3 is located within the sliding groove 7-5, allowing it to move up and down along the sliding groove 7-5. A spring (not shown in the figure) is provided at the bottom of the sliding groove 7-5 to drive the upper pulley 7-3 upwards. An adjusting bolt 7-6 is provided at the top of the sliding groove 7-5 to control the up and down movement and positioning of the upper pulley 7-3 within the sliding groove 7-5.

[0036] The lower pulley 7-4 is fixed directly below the upper pulley 7-3. The surface of the upper pulley 7-3 has a circumferential protrusion 7-8, and the surface of the lower pulley 7-4 has a circumferential recess 7-7. The two form a concave-convex structure for the rapid positioning, fixing and shaping of the wire.

[0037] In this application, the operator first adjusts the soldering iron to a fixed position and angle through the cooperation of the adjustable clamping mechanism 3, the magnetic base 2, the anti-scalding clamp 5 and the universal robotic arm 4, and then performs standardized soldering operations through the coordinated operation mode of positioning the wire with the left hand and controlling the welding wire with the right hand.

[0038] This embodiment improves upon traditional soldering supports, achieving stable soldering iron fixation and two-handed collaborative operation through modular design. It innovatively employs an adjustable robotic arm gripper and suction cup combination structure to ensure precise soldering iron positioning; and establishes a two-handed collaborative operation mode (left hand positions the lead wire, right hand controls the soldering wire), reducing the frequency of action switching by 60%. Actual measurement data shows that 0.4mm... 2 The single-point welding time for wires has been reduced from 12 seconds to 7 seconds, increasing efficiency by 41.7% and reducing the rate of incomplete welds by more than 80%. This mechanism can ensure the consistency of weld points in batch welding scenarios such as electronics manufacturing and automotive wiring harnesses, improving work efficiency by more than 40% while reducing the labor intensity of operators by 50%, making it suitable for standardized welding production needs.

[0039] In another embodiment, a vacuum adsorption device is used instead of the magnetic base 2 to accommodate non-magnetic work surfaces.

[0040] This utility model provides a concept for an adjustable welding auxiliary mechanism. Many methods and approaches exist for implementing this technical solution. The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.

Claims

1. An adjustable welding auxiliary mechanism, characterized in that: Includes a movable base, a universal adjustment clamp mechanism for soldering irons, and an integrated guide groove; The universal adjusting clamp mechanism of the soldering iron is connected to the movable base; The integrated guide groove is located on the outside of the universal adjustment clamp mechanism of the soldering iron; The soldering iron universal adjustment clamp mechanism includes an adjustable clamping mechanism, a universal adjustment mechanism, and an anti-scalding clamp; the adjustable clamping mechanism is connected to a movable base, the universal adjustment mechanism is mounted on the adjustable clamping mechanism, and the anti-scalding clamp is mounted on the universal adjustment mechanism; The integrated guide channel includes two guide channels and a liftable and positionable column. The two guide channels are installed at intervals on the upper part of the column. A wire positioning and shaping mechanism is provided in the guide channel. The wire positioning and shaping mechanism includes an upper pulley and a lower pulley. The surfaces of the upper pulley and the lower pulley are provided with concave and convex structures with opposite positions. The upper pulley can move up and down relative to the lower pulley and be positioned.

2. The adjustable welding auxiliary mechanism according to claim 1, characterized in that: The movable base is a magnetic base or a vacuum adsorption base.

3. The adjustable welding auxiliary mechanism according to claim 1 or 2, characterized in that: It also includes amplification mechanisms.

4. The adjustable welding auxiliary mechanism according to claim 3, characterized in that: The magnifying mechanism includes a support and a magnifying glass. One end of the magnifying mechanism is connected to a movable base, and the other end is connected to the magnifying glass.

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