A welding, gluing and curing integrated processing device

Abstract

The utility model discloses a kind of welding gluing solidification integrated processing equipment, the processing equipment includes rack, setting on rack feeding device, welding assembly and point glue component, setting in the solidification furnace device downstream of point glue component, setting between point glue component and solidification furnace device clamping jaw component.Feeding device is used to transport tray module, and tray module is used to place workpiece to be processed;Welding assembly is welded to the welding point of workpiece to be processed by welding head;Point glue component is glued to workpiece to be processed by point glue head;Clamping jaw component is used to grasp workpiece to be processed to solidification furnace device;Solidification furnace device is solidified to workpiece to be processed after being handled by point glue component.Processing equipment integrates welding, gluing and solidification, realizes full-process automation operation, improves the precision and quality of welding and gluing, reduces artificial cost, improves production efficiency.

Description

Technical Field

[0001] This application relates to production and processing equipment, and more particularly to a processing equipment that integrates welding, gluing, and curing. Background Technology

[0002] The production and processing of electronic components often requires welding and gluing. However, since the welding points and gluing points of the products are relatively small and the operation requires high precision, manual welding and gluing require high technical skills from workers and the efficiency of manual operation is relatively low.

[0003] While automated soldering equipment exists to address the challenges of manual soldering, there is currently no integrated processing equipment that combines soldering, gluing, and curing. Only partial automation is possible, resulting in persistently low production efficiency. Therefore, it is necessary to increase the automation level of production processes based on product manufacturing requirements, thereby improving production efficiency and reducing labor costs. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a processing equipment that integrates welding, adhesive application, and curing. The processing equipment includes: frame, A feeding device is mounted on the frame and is used to transport a pallet module, which is used to place the workpiece to be processed. The welding assembly includes a first servo motor, a first lead screw module, and a welding head. The welding head is mounted on the first lead screw module. The first servo motor drives the first lead screw module to descend, thereby causing the welding head to descend and weld the welding points of the workpiece. The dispensing assembly includes a second servo motor, a second lead screw module, a rotary module, and a dispensing head. The dispensing head is disposed on the rotary module, and the rotary module drives the dispensing head to move. The rotary module is disposed on the second lead screw module, and the second servo motor drives the second lead screw module to descend, thereby causing the dispensing head to descend and apply glue to the workpiece. A curing oven device, located downstream of the dispensing assembly, is used to cure the workpiece that has been processed by the dispensing assembly. A gripper assembly, located between the dispensing assembly and the curing oven device, is used to grip the workpiece to be processed and transfer it to the curing oven device.

[0005] Furthermore, the welding assembly is also equipped with a material sensor and a blocking cylinder located downstream of the material sensor. The material sensor is used to detect the workpiece to be processed, and the blocking cylinder is located below the feeding device of the welding assembly to block the movement of the pallet module, so that the pallet module stays below the welding assembly.

[0006] Furthermore, the welding assembly is also provided with a lifting mechanism, which is fixedly mounted on the frame and includes a drive unit, a lifting rod, and a lifting plate. The pallet module can be moved onto the lifting plate, and the drive unit is used to drive the lifting rod to rise, thereby lifting the pallet module.

[0007] Furthermore, it includes several welding components, each of which is used to weld a weld point on the workpiece.

[0008] Furthermore, a first welding assembly, a second welding assembly, and a third welding assembly are sequentially arranged above the feeding device, and the dispensing assembly is located downstream of the third welding assembly.

[0009] Furthermore, the gripper assembly includes a gripper cylinder, a lifting cylinder, a third servo motor, and a third lead screw module. The gripper cylinder is used to pick up the workpiece to be processed, the lifting cylinder is used to raise or lower the gripper cylinder, and the third servo motor drives the third lead screw module to move horizontally, thereby causing the gripper cylinder to move horizontally.

[0010] Furthermore, the pallet module includes a carrier and a fixed base disposed on the carrier, wherein the workpiece to be processed is confined within the fixed base.

[0011] Furthermore, the workpiece to be processed includes a motor stator, a controller, and a switch. The motor stator and the controller are connected by three wires. The tray module is respectively provided with three fixed seats and wire frames, and the wires are mounted on the wire frames.

[0012] Furthermore, the feeding device includes an upper return line, a lower return line, a first elevator, and a second elevator. The first elevator is disposed at a first end of the upper return line and the lower return line, and the second elevator is disposed at a second end of the upper return line and the lower return line. The upper return line is used to transport the pallet module carrying the workpiece to be processed, and the lower return line is used to transport the empty pallet module. The first elevator and the second elevator are used to carry the pallet module and move up and down between the upper return line and the lower return line.

[0013] Furthermore, the gripper assembly can be moved above the second elevator to pick up the workpiece to be processed that has undergone welding and adhesive treatment on the second elevator.

[0014] Beneficial effects: This processing equipment integrates welding, gluing, and curing, realizing fully automated processing operations, improving the precision and quality of welding and gluing, reducing labor costs, and increasing production efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional view of the integrated welding, gluing, and curing processing equipment of this utility model.

[0016] Figure 2 This is a three-dimensional view of the integrated welding, gluing, and curing processing equipment of this utility model.

[0017] Figure 3 This is a front view of the integrated welding, gluing, and curing processing equipment of this utility model, omitting the curing oven device.

[0018] Figure 4a yes Figure 2 A magnified view of a portion of point A in the middle.

[0019] Figure 4b yes Figure 2 A magnified view of a section at point B.

[0020] Figure 4c yes Figure 2 A magnified view of a section at point C.

[0021] Figure 5 This is a schematic diagram of the gripper assembly in this utility model.

[0022] Figure 6 This is a schematic diagram of the lifting mechanism in this utility model.

[0023] Figure 7 This is a schematic diagram of the pallet module and the workpiece to be processed in this utility model. Detailed Implementation

[0024] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application.

[0025] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to limit the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Similarly, the terms "a" or "one" and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. "A plurality" or "several" indicates two or more. Unless otherwise indicated, the terms "front," "rear," "lower," and / or "upper" and similar terms are for ease of description only and are not limited to a location or spatial orientation. The terms "comprising" or "including" and similar terms mean that the elements or objects preceding "comprising" or "including" encompass the elements or objects listed following "comprising" or "including" and their equivalents, and do not exclude other elements or objects. The terms "connected" or "linked" and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0026] like Figures 1-3 As shown, this utility model provides a processing equipment 100 that integrates welding, gluing, and curing. The processing equipment 100 includes a frame 1, a feeding device 2, a welding component 5, a gluing component 6, a curing oven device 7, and a gripper component 8.

[0027] The feeding device 2 is mounted on the frame 1 and is used to transport the pallet module 3, which is used to place the workpiece 4 to be processed.

[0028] Combination Figure 4a As shown, the welding assembly 5 includes a first servo motor 51, a first lead screw module 52, and a welding head 53. The welding head 53 is mounted to the first lead screw module 52. The first servo motor 51 drives the first lead screw module 52 to descend, thereby causing the welding head 53 to descend and weld the welding points on the workpiece 4. The welding head 53 can automatically perform welding operations by aligning with the welding points on the workpiece 4. The processing equipment 100 automatically controls the welding time to complete the welding.

[0029] Combination Figure 4cAs shown, the dispensing assembly 6 is located downstream of the welding assembly 5 and performs dispensing operations on the workpiece 4 that has undergone welding. The dispensing assembly 6 includes a second servo motor 61, a second lead screw module 62, a rotary module 63, and a dispensing head 64. The dispensing head 64 is located on the rotary module 63, which drives the dispensing head 64 to move. The rotary module 63 is also located on the second lead screw module 62, which is lowered by the second servo motor 61, thereby lowering the dispensing head 64 to apply glue to the workpiece 4. The dispensing head 64 can automatically perform dispensing operations by aligning with the dispensing position on the workpiece 4. The processing equipment 100 automatically controls the dispensing path to complete the dispensing process.

[0030] The curing oven 7 is located downstream of the dispensing assembly 6 and is used to cure the workpiece 4 that has been processed by the dispensing assembly 6.

[0031] Combination Figure 5 As shown, the gripper assembly 8 is located between the dispensing assembly 6 and the curing oven device 7, and is used to grip the workpiece to be processed into the curing oven device 7. The gripper assembly 8 includes a gripper cylinder 81, a lifting cylinder 82, a third servo motor 83, and a third lead screw module 84. The gripper cylinder 81 is used to pick up the workpiece 4 to be processed, the lifting cylinder 82 is used to raise or lower the gripper cylinder 81, and the third servo motor 83 drives the third lead screw module 84 to move horizontally, thereby driving the gripper cylinder 81 to move horizontally.

[0032] This processing equipment integrates welding, gluing, and curing into one unit, realizing fully automated processing operations, improving the precision and quality of welding and gluing, reducing labor costs, and increasing production efficiency.

[0033] Specifically, in combination Figures 4a-4c As shown, the welding assembly 5 and dispensing assembly 6 in the processing equipment 100 are also equipped with material sensors 54 and 65, and blocking cylinders 55 and 66 located downstream of the material sensors 54 and 65. The material sensors 54 and 65 are used to detect the workpiece 4 to be processed. The blocking cylinders 55 and 66 are located in the feeding device 2 below the welding assembly 5 and dispensing assembly 6, and are used to block the movement of the tray module 3, so that the tray module 3 stays below the welding assembly 5 and dispensing assembly 6.

[0034] Preferred, such as Figure 4b As shown, the welding assembly 5 and the dispensing assembly 6 are also equipped with lifting mechanisms 56 and 67, respectively. The lifting mechanisms 56 and 67 are fixedly mounted on the frame 1, specifically located below the welding assembly 5 and the dispensing assembly 6. Combined with... Figure 6 As shown, the lifting mechanisms 56 and 67 include drive units 561 and 671, lifting rods 562 and 672, and lifting plates 563 and 673. The pallet module 3 can be moved onto the lifting plates 563 and 673. The drive units 561 and 671 are used to drive the lifting rods 562 and 672 to rise, thereby lifting the pallet module 3.

[0035] The processing equipment 100 may include several welding components 5, each welding component 5 being used to weld a welding point on the workpiece to be processed.

[0036] In this embodiment, as Figure 7 As shown, the workpiece 4 to be processed includes a motor stator 41, a controller 42, and a switch 43. The motor stator 41 and the controller 42 are connected by three wires 44. The workpiece 4 to be processed requires soldering the three wires 44 and applying adhesive to multiple pin sockets on the controller 42.

[0037] Therefore, in this embodiment, as Figure 1 and 3 As shown, the processing equipment 100 includes three welding assemblies 5, with a first welding assembly 501, a second welding assembly 502, and a third welding assembly 503 sequentially arranged above the feeding device 2. A dispensing assembly 6 is located downstream of the third welding assembly 503.

[0038] To secure the workpiece 4 to the pallet module 3 for welding, gluing, and curing operations, the pallet module 3 includes a carrier and a fixed base mounted on the carrier, which confines the workpiece 4 within the fixed base. Specifically, in conjunction with... Figure 7 As shown, the tray module 3 is provided with three fixed seats 31, 32, and 33 and a wire frame 34 respectively, and the wire 44 is mounted on the wire frame 34.

[0039] Preferred, combined Figure 1 and 3 As shown, the feeding device 2 includes an upper return line 21, a lower return line 22, a first elevator 91, and a second elevator 92. The first elevator 91 is located at the first end of the upper return line 21 and the lower return line 22, and the second elevator 92 is located at the second end of the upper return line 21 and the lower return line 22. The upper return line 21 is used to transport the pallet module 3 carrying the workpiece 4 to be processed, and the lower return line 22 is used to transport the empty pallet module 3. The first elevator 91 and the second elevator 92 are used to carry the pallet module 3 and move up and down between the upper return line 21 and the lower return line 22.

[0040] The workflow of the integrated welding, gluing, and curing processing equipment 100 in this embodiment is as follows: The worker places the workpiece 4 to be processed on the pallet module 3. The pallet module 3 moves along the upper return line 21 of the feeding device 2, moving to a position below the first welding assembly 501. At this point, the pallet module 3 moves above the lifting plate 563 of the lifting mechanism 56 and is stopped by the blocking cylinder 55. The material sensor 54 detects whether there is a workpiece 4 to be processed on the pallet module 3 below the first welding assembly 501. If a workpiece 4 is detected, the drive unit 561 of the lifting mechanism 56 drives the lifting rod 562 to rise, thereby lifting the pallet module 3. The first welding assembly 501 performs welding operations on the workpiece 4 on the pallet module 3. After welding is completed, all actions are reset, and the blocking cylinder 55 is released. Then, following the above process, all welding is completed sequentially through the second welding assembly 502 and the third welding assembly 503.

[0041] Similarly, the tray module 3 moves below the dispensing assembly 6 and is now above the lifting plate 673 of the lifting mechanism 67, where it is stopped by the blocking cylinder 66. The material sensor 65 detects whether there is a workpiece 4 on the tray module 3 below the dispensing assembly 6. If a workpiece 4 is detected, the drive unit 671 of the lifting mechanism 67 drives the lifting rod 672 to rise, thereby lifting the tray module 3. The dispensing assembly 6 then performs dispensing on the workpiece 4 on the tray module 3. After dispensing is completed, all actions are reset, and the blocking cylinder 66 releases.

[0042] The pallet module 3, carrying the welded and glued parts 4 to be processed, moves to the top of the second elevator 92 via the upper return line 21.

[0043] The gripper assembly 8 can be moved above the second elevator 92, the lifting cylinder 82 descends, and the gripper cylinder 81 picks up the workpiece 4 that has been welded and glued on the second elevator 92. After picking up the workpiece 4, it is moved and placed in the curing oven device 7 for curing treatment.

[0044] The second elevator 92 descends, sending the empty pallet module 3 to the lower return line 22. It then transports the module to the first elevator 91 via the lower return line 22, which in turn ascends, sending the pallet module 3 to the upper return line 21. This cycle repeats, achieving fully automated processing of welding, gluing, and curing.

[0045] The above description is merely a preferred embodiment of this application and is not intended to limit this application in any way. Although this application has disclosed the preferred embodiment as above, it is not intended to limit this application. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the technical solution of this application. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this application without departing from the content of the technical solution of this application shall still fall within the scope of the technical solution of this application.

Claims

1. A processing equipment integrating welding, adhesive application, and curing, characterized in that, include: frame, A feeding device is mounted on the frame and is used to transport a pallet module, which is used to place the workpiece to be processed. The welding assembly includes a first servo motor, a first lead screw module, and a welding head. The welding head is mounted on the first lead screw module. The first servo motor drives the first lead screw module to descend, thereby causing the welding head to descend and weld the welding points of the workpiece. The dispensing assembly includes a second servo motor, a second lead screw module, a rotary module, and a dispensing head. The dispensing head is disposed on the rotary module, and the rotary module drives the dispensing head to move. The rotary module is disposed on the second lead screw module, and the second servo motor drives the second lead screw module to descend, thereby causing the dispensing head to descend and apply glue to the workpiece. A curing oven device, located downstream of the dispensing assembly, is used to cure the workpiece that has been processed by the dispensing assembly. A gripper assembly, located between the dispensing assembly and the curing oven device, is used to grip the workpiece to be processed and transfer it to the curing oven device.

2. The integrated welding, adhesive application, and curing processing equipment according to claim 1, characterized in that, The welding assembly is also equipped with a material sensor and a blocking cylinder located downstream of the material sensor. The material sensor is used to detect the workpiece to be processed, and the blocking cylinder is located below the welding assembly in the feeding device to block the movement of the pallet module and keep the pallet module below the welding assembly.

3. The integrated welding, adhesive application, and curing processing equipment according to claim 2, characterized in that, The welding assembly is also provided with a corresponding lifting mechanism, which is fixedly mounted on the frame and includes a drive unit, a lifting rod, and a lifting plate. The pallet module can be moved onto the lifting plate, and the drive unit is used to drive the lifting rod to rise, thereby lifting the pallet module.

4. The integrated welding, adhesive application, and curing processing equipment according to claim 3, characterized in that, It includes several welding components, each of which is used to weld a weld point on the workpiece.

5. The integrated welding, adhesive application, and curing processing equipment according to claim 4, characterized in that, The first welding assembly, the second welding assembly, and the third welding assembly are arranged sequentially above the feeding device, and the dispensing assembly is located downstream of the third welding assembly.

6. The integrated welding, adhesive application, and curing processing equipment according to claim 1, characterized in that, The gripper assembly includes a gripper cylinder, a lifting cylinder, a third servo motor, and a third lead screw module. The gripper cylinder is used to pick up the workpiece to be processed, the lifting cylinder is used to raise or lower the gripper cylinder, and the third servo motor drives the third lead screw module to move horizontally, thereby driving the gripper cylinder to move horizontally.

7. The integrated welding, adhesive application, and curing processing equipment according to claim 1, characterized in that, The pallet module includes a carrier and a fixed base disposed on the carrier, wherein the workpiece to be processed is confined within the fixed base.

8. The integrated welding, adhesive application, and curing processing equipment according to claim 7, characterized in that, The workpiece to be processed includes a motor stator, a controller, and a switch. The motor stator and the controller are connected by three wires. The tray module is respectively provided with three fixed seats and wire frames, and the wires are mounted on the wire frames.

9. The integrated welding, adhesive application, and curing processing equipment according to claim 1, characterized in that, The feeding device includes an upper return line, a lower return line, a first elevator, and a second elevator. The first elevator is located at a first end of the upper return line and the lower return line, and the second elevator is located at a second end of the upper return line and the lower return line. The upper return line is used to transport the pallet module carrying the workpiece to be processed, and the lower return line is used to transport the empty pallet module. The first elevator and the second elevator are used to carry the pallet module and move up and down between the upper return line and the lower return line.

10. The integrated welding, adhesive application, and curing processing equipment according to claim 9, characterized in that, The gripper assembly can be moved above the second elevator to pick up the workpiece to be processed that has been welded and glued on the second elevator.

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