A robotic spool-to-coil welding wire interchanger

Abstract

The utility model belongs to welding wire frock technical field, specifically disclose a kind of robot barrelled welding wire and disc packed welding wire interchanging device, including chassis, support, roof, top plate, hollow insulating screw, mounting pole, disc packed welding wire, sliding table, barrelled welding wire, double-arm robot, rotating device and platform;The upper surface of the chassis is fixedly connected with support, fixed plate is fixed on support by bolt, the upper surface of the support is fixedly connected with roof, the upper surface of the roof is fixedly connected with top plate, and mounting pole is fixed to fixed plate by bearing;Two hollow insulating screws on top plate are used to mechanically connect wire feeding pipe, wire feeding frame is fixed on sliding table, two disc packed welding wires are installed on the two mounting poles on wire feeding frame, two barrelled welding wires are placed on sliding table in front of wire feeding frame, when replacing welding wire, only need to take down wire feeding pipe at hollow insulating screw place and install it in barrelled welding wire wire outlet.

Description

Technical Field

[0001] This utility model relates to the field of welding wire tooling technology, and in particular to a robot device for interchangeable barrel-type and reel-type welding wire. Background Technology

[0002] Currently, the main type of tub welding wire used in robotic welding is ER69-G, which can meet the welding requirements of most 400 to 450 series high-strength steel plates for central channels. However, in recent years, stainless steel (BTW1) has been specified as the bottom plate for central channels, requiring the use of a special BTHS1 type tub welding wire. However, the robot itself does not have a wire feeding device for the reel-type welding wire, making robotic welding impossible. In such cases, manual welding is the only option, which has limitations and is not suitable for short-cycle, fast-paced production models. Therefore, a device is needed that allows for interchangeable tub welding wire and reel welding wire between robots. Utility Model Content

[0003] The main objective of this invention is to provide a device for interchangeable robotic barrel-type and reel-type welding wire, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A device for interchangeable tubular and reel-type welding wire for robots includes a base frame, reel-type welding wire, a slide table, tubular welding wire, a dual-arm robot, and a platform. A bracket is fixedly connected to the upper surface of the base frame, a top frame is fixedly connected to the upper surface of the bracket, a top plate is fixedly connected to the upper surface of the top frame, and hollow insulating screws are fixedly connected to the inner wall of the top plate. Fixing plates are fixedly connected to both the front and back of the bracket, and mounting rods are fixedly connected to the outer surface of the fixing plates.

[0005] To facilitate the sliding of the slide, as a robot device for exchanging barrel-type and reel-type welding wire, the lower surface of the base frame is fixedly connected to a slide, and the lower surface of the slide is slidably connected to a track.

[0006] To facilitate welding using welding wire by robots, this utility model provides a device for interchangeable barrel-type and reel-type welding wires for robots. The upper surface of the slide is fixedly connected to the barrel-type welding wire, and the outer surface of the mounting rod is rotatably connected to the reel-type welding wire.

[0007] To achieve the effect of installing a dual-arm robot, as a device for interchangeable robot barrel-type welding wire and reel-type welding wire according to this utility model, a mounting frame is fixedly connected to the upper surface of the slide, and a dual-arm robot is fixedly connected to the inner wall of the mounting frame.

[0008] To achieve the effect of flipping the central groove, as a robot device for exchanging barrel-type and reel-type welding wires according to this utility model, a rotating device is fixedly connected to the upper surface of the platform, and a central groove is fixedly connected to the outer surface of the rotating device.

[0009] To achieve the effect of fixing the track with bolts, as a robot barrel-type welding wire and reel-type welding wire interchange device of this utility model, the front and back of the track are fixedly connected to fixed seats, and the front of the platform is fixedly connected to a fixed stand.

[0010] Compared with the prior art, the beneficial effects of this utility model are: the wire feeder frame is fixed on the slide table, two discs of welding wire are installed on the two mounting rods on the wire feeder frame, and two barrels of welding wire are placed on the slide table in front of the wire feeder frame. When changing the welding wire, it is only necessary to remove the wire feed tube at the hollow insulating screw and install it at the outlet of the barrel of welding wire, which increases the welding application range of the robot, improves production efficiency, and reduces labor intensity. Attached Figure Description

[0011] Figure 1 This is a frontal axial side view of an embodiment of the present invention of a robot device for interchangeable barrel-type and reel-type welding wires; Figure 2 This is a schematic diagram of the axial structure of the wire feeding bracket in a robot device for interchangeable barrel-type and reel-type welding wire according to an embodiment of the present invention. Figure 3 This invention provides a device for interchangeable tub-packaged and reel-packaged welding wire for robots. Figure 1 Enlarged structural diagram at point A; Figure 4 This is a schematic diagram of the axonal structure of a dual-arm robot in a robot-operated device for exchanging barrel-type and reel-type welding wires according to an embodiment of the present invention.

[0012] In the diagram: 1. Base frame; 2. Support frame; 3. Top frame; 4. Top plate; 5. Hollow insulated screw; 6. Fixing plate; 7. Mounting rod; 8. Coiled welding wire; 9. Slide table; 10. Bucketed welding wire; 11. Mounting frame; 12. Dual-arm robot; 13. Track; 14. Fixed seat; 15. Platform; 16. Rotating device; 17. Fixed stand; 18. Central groove. Detailed Implementation

[0013] Specific embodiments of this utility model are given below. These specific embodiments are only used to further illustrate this utility model in detail and do not limit the scope of protection of the claims of this application. Example

[0014] like Figure 1-4As shown, a robot device for interchangeable barrel-type and reel-type welding wire includes a base frame 1, a reel-type welding wire 8, a slide table 9, a barrel-type welding wire 10, a dual-arm robot 12, and a platform 15. A bracket 2 is fixedly connected to the upper surface of the base frame 1, a top frame 3 is fixedly connected to the upper surface of the bracket 2, a top plate 4 is fixedly connected to the upper surface of the top frame 3, and hollow insulating screws 5 are fixedly connected to the inner wall of the top plate 4. Fixing plates 6 are fixedly connected to both the front and back of the bracket 2, and mounting rods 7 are fixedly connected to the outer surface of the fixing plates 6.

[0015] In practical use, the wire feeder frame is constructed by setting up a base frame 1, a bracket 2, a top frame 3, a top plate 4, hollow insulating screws 5, a fixing plate 6, a mounting rod 7, a coiled welding wire 8, a slide table 9, and a barrel-shaped welding wire 10. The base frame 1, bracket 2, top frame 3, and top plate 4 are fixed together by welding, and the fixing plate 6 is fixed to the bracket 2 by bolts. These structures, along with the mounting rod 7, constitute the wire feeder frame. The mounting rod 7 on the fixing plate 6 is used to install the coiled welding wire 8, while the two hollow insulating screws 5 on the top plate 4 are used for connecting the wire feed tube above the wire feeder frame. The assembled wire feeder frame is mainly placed on the slide table. On the wire feeder frame, two mounting rods 7 can be used to install two reels of welding wire 8. Two barrels of welding wire 10 are placed on the slide table 9 in front of the wire feeder frame. When changing welding wire, simply remove the wire feeding tube at the hollow insulating screw 5 and install it at the wire outlet of the barrel of welding wire 10. This changes the limitation that the welding robot can only use barrels of welding wire 10, increases its welding application range, and improves welding production efficiency to a certain extent. In addition, in the actual production process, it can also solve the problem of occasionally having to use reels of welding wire 8 due to untimely supply of barrels of welding wire 10.

[0016] In this embodiment, a slide 9 is fixedly connected to the lower surface of the base frame 1, and a track 13 is slidably connected to the lower surface of the slide 9.

[0017] In practical use, the track 13 facilitates the sliding of the slide table 9.

[0018] In this embodiment, a barrel-shaped welding wire 10 is fixedly connected to the upper surface of the slide table 9, and a disc-shaped welding wire 8 is rotatably connected to the outer surface of the mounting rod 7.

[0019] In practical use, the combination of barrel-packaged welding wire 10 and reel-packaged welding wire 8 makes it convenient for robots to use welding wire for welding.

[0020] In this embodiment, a mounting bracket 11 is fixedly connected to the upper surface of the slide table 9, and a dual-arm robot 12 is fixedly connected to the inner wall of the mounting bracket 11.

[0021] In practical use, the dual-arm robot 12 is installed using the mounting bracket 11.

[0022] In this embodiment, a rotating device 16 is fixedly connected to the upper surface of the platform 15, and a central groove 18 is fixedly connected to the outer surface of the rotating device 16.

[0023] In practical use, the central groove 18 can be flipped over by setting the rotating device 16.

[0024] In this embodiment, a fixed seat 14 is fixedly connected to both the front and back of the track 13, and a fixed stand 17 is fixedly connected to the front of the platform 15.

[0025] In practical use, the track 13 is fixed with bolts through the setting of the fixing seat 14.

[0026] Working principle: Select waste materials from the factory and cut them to a suitable length. First, weld the base frame 1, then weld the bracket 2 onto the base frame 1, then weld the top frame 3 onto the bracket 2, and finally weld the top plate 4 onto the top frame 3. After the welding is completed, assemble the mounting rod 7 onto the fixing plate 6, and then use bolts to fix the fixing plate 6 onto the bracket 2. In this way, the wire feeding mechanism is completed. The two hollow insulating screws 5 on the top plate 4 are used for the connection of the wire feeding tube above the wire feeding frame. The assembled wire feeding frame is mainly placed on the slide table 9. Two coiled welding wires 8 can be installed on the two mounting rods 7 on the wire feeding frame. Two barreled welding wires 10 are placed on the slide table 9 in front of the wire feeding frame. When changing the welding wire, simply remove the wire feeding tube at the hollow insulating screw 5 and install it at the wire outlet of the barreled welding wire 10.

[0027] Any aspects not covered in this utility model are applicable to the prior art.

Claims

1. A robotic device for interchangeable barrel-type and reel-type welding wire, comprising a base frame (1), reel-type welding wire (8), a slide table (9), barrel-type welding wire (10), a dual-arm robot (12), and a platform (15), characterized in that: The upper surface of the base frame (1) is fixedly connected to a bracket (2), the upper surface of the bracket (2) is fixedly connected to a top frame (3), the upper surface of the top frame (3) is fixedly connected to a top plate (4), the inner wall of the top plate (4) is fixedly connected to a hollow insulating screw (5), the front and back of the bracket (2) are both fixedly connected to a fixing plate (6), and the outer surface of the fixing plate (6) is fixedly connected to an installation rod (7).

2. The robot device for interchangeable barrel-type and reel-type welding wire according to claim 1, characterized in that: The upper surface of the slide (9) is fixedly connected with a barrel-shaped welding wire (10), and the outer surface of the mounting rod (7) is rotatably connected with a disc-shaped welding wire (8).

3. The robot device for interchangeable barrel-type and reel-type welding wire according to claim 1, characterized in that: A rotating device (16) is fixedly connected to the upper surface of the platform (15), and a central groove (18) is fixedly connected to the outer surface of the rotating device (16).

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