Laser automatic cutting adsorption tooling for bulletproof helmet lining

Abstract

The utility model discloses a bulletproof helmet lining laser automatic cutting is with adsorption frock, related cutting adsorption technical field, include: base, rotation mechanism is located on the base, the hat mechanism is located on the rotation mechanism. This bulletproof helmet lining laser automatic cutting is with adsorption frock, through the cooperation of top adsorption mechanism and side edge adsorption mechanism, can realize self -adaptation flexible adsorption, realizes high accuracy steady fixation, through the side edge adsorption mechanism that the communication ball hinge, top spring and side edge adsorption disc constitute, and the adsorption disc of top is combined, forms an adsorption fixed system that can automatically adapt the complex surface of helmet lining inside, when lining is placed, under the spring force, side edge adsorption disc can self -adaptation angle adjustment, closely matches the lining lateral wall, ensures that the adsorption surface maximization, subsequently, through the vacuum system of unification simultaneously to all adsorption disc, realizes all -round, no dead angle's flexible package and fixed.

Description

Technical Field

[0001] This utility model relates to the field of cutting and adsorption technology, specifically an adsorption fixture for automatic laser cutting of bulletproof helmet linings. Background Technology

[0002] Bulletproof helmets are one of the core pieces of equipment for individual soldier protection. Their protective performance and wearing comfort are of paramount importance. As the part that comes into direct contact with the user's head, the helmet liner not only has the function of cushioning impact and dispersing pressure, but also directly affects the comfort of wearing it for a long time. Modern high-performance bulletproof helmet liners are mostly made of high-polymer composite materials and are precisely cut and shaped. Their shapes are complex and curved to meet the requirements of ergonomic design.

[0003] Currently, the main technical challenges in laser cutting helmet liners with complex curved surfaces are as follows: Because the liner material has an irregular curved surface, traditional fixture positioning methods struggle to achieve stable, dead-angle-free clamping. During processing, workpiece displacement or deformation can easily lead to decreased cutting accuracy and even scrap. Furthermore, most existing fixtures are inadequate for precise and efficient positioning, severely impacting the automation level and production efficiency of laser cutting. In addition, conventional vacuum adsorption fixtures are typically rigid planes or simple curved surfaces, failing to conform well to the complex internal curved surface of the helmet liner, resulting in uneven adsorption force distribution. Under processing stress, some areas may loosen due to weak adsorption, while other areas may deform due to excessive pressure, affecting the final cutting quality. Utility Model Content

[0004] This invention provides an adsorption fixture for automatic laser cutting of bulletproof helmet linings. Through the combined use of a top adsorption mechanism and a side adsorption mechanism, adaptive flexible adsorption can be achieved, resulting in high-precision and stable fixation. The side adsorption mechanism, composed of a connecting ball joint, a top spring, and a side adsorption plate, combined with the top adsorption plate, forms an adsorption and fixation system that automatically adapts to the complex curved surface inside the helmet lining. When the lining is placed, under the action of the spring force, the side adsorption plates can adaptively adjust their angle to tightly fit the sidewall of the lining, ensuring maximum adsorption surface. Subsequently, a unified negative pressure system simultaneously evacuates all adsorption plates, achieving all-round, dead-angle-free flexible wrapping and fixation, effectively avoiding cutting errors caused by lining displacement or deformation, and providing a high-precision and stable reference for subsequent laser cutting.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adsorption fixture for automatic laser cutting of bulletproof helmet linings, comprising:

[0006] Base;

[0007] The rotating mechanism is located on the base;

[0008] The cap-supporting mechanism is located on the rotating mechanism;

[0009] A top adsorption mechanism, disposed on the cap-supporting mechanism, includes a top adsorption plate and a pressure-controlling component. The pressure-controlling component is disposed on the cap-supporting mechanism, and the top adsorption plate is disposed on the cap-supporting mechanism and connected to the pressure-controlling component; and

[0010] The side adsorption mechanism is provided in two sets, both of which are mounted on the cap support mechanism. Each set of the side adsorption mechanism includes an ejector component, a guide component, a connecting ball joint, and a side adsorption disk. The guide component is mounted on the cap support mechanism, the ejector component is mounted on the cap support mechanism, the connecting ball joint is mounted on the guide component, and the side adsorption disk is fixedly connected to the connecting ball joint.

[0011] Furthermore, the rotating mechanism includes an angle-adjusting motor and a rotating base. The angle-adjusting motor is rotatably connected to the top of the base, and the rotating base is fixedly connected to one side of the top of the base, with one end of the rotating base fixedly connected to the output end of the angle-adjusting motor.

[0012] Furthermore, the cap support mechanism includes a support base, a bottom support, and a top support. The support base is fixedly connected to the top center of the rotating base, the bottom support is fixedly connected to the top of the support base, and multiple support columns are fixedly connected to the top of the bottom support. The top support is fixedly connected to the top of the multiple support columns.

[0013] Furthermore, the pressure control component includes a main air pipe and an adsorption pump. The main air pipe is installed inside the support base, and one end of the main air pipe is connected to the bottom of the top adsorption plate. The adsorption pump is fixedly connected to the bottom of the rotating base, and the other end of the main air pipe is connected to the output end of the adsorption pump.

[0014] Furthermore, the guiding component includes a guiding movable tube and a guiding positioning tube. A telescopic groove is provided on one side of the outer surface of the base. The guiding positioning tube is fixedly connected in the telescopic groove. The guiding movable tube is movably sleeved on the guiding positioning tube. The connecting ball joint is rotatably connected to one end of the guiding movable tube. A side telescopic air pipe is fixedly connected inside the guiding movable tube. One end of the side telescopic air pipe is connected to the main air pipe.

[0015] Furthermore, the ejector component includes a top spring, one end of which is fixedly connected to the telescopic groove, and the other end of which is fixedly connected to one end of the guide tube.

[0016] This utility model provides an adsorption fixture for automatic laser cutting of bulletproof helmet linings. It has the following beneficial effects:

[0017] (1) The adsorption fixture for automatic laser cutting of bulletproof helmet lining can achieve adaptive flexible adsorption and high-precision stable fixation by using the top adsorption mechanism and the side adsorption mechanism in combination. The side adsorption mechanism, which is composed of a ball joint, a top spring and a side adsorption plate, combined with the top adsorption plate, forms an adsorption and fixation system that can automatically adapt to the complex curved surface inside the helmet lining. When the lining is placed, the side adsorption plate can adaptively adjust its angle under the action of the spring force to fit tightly against the side wall of the lining and ensure that the adsorption surface is maximized. Then, the uniform negative pressure system simultaneously evacuates all adsorption plates to achieve flexible wrapping and fixation in all directions without dead angles, effectively avoiding cutting errors caused by lining displacement or deformation, and providing a high-precision stable reference for subsequent laser cutting. Attached Figure Description

[0018] Figure 1 This is a partial sectional view of the present invention;

[0019] Figure 2 This is a perspective view of the present utility model;

[0020] Figure 3 This is a partial sectional view of the cap-supporting mechanism of this utility model;

[0021] Figure 4 This is a perspective view of the side adsorption mechanism of this utility model.

[0022] In the diagram: 1. Base; 2. Angle-adjusting motor; 3. Rotating seat; 4. Adsorption air pump; 5. Support seat; 6. Base plate; 7. Side adsorption plate; 8. Support column; 9. Top support; 10. Top adsorption plate; 11. Main air pipe; 12. Side telescopic air pipe; 13. Guide moving pipe; 14. Guide positioning pipe; 15. Top position spring; 16. Connecting ball joint; 17. Telescopic groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: an adsorption fixture for automatic laser cutting of bulletproof helmet linings, comprising:

[0025] Base 1;

[0026] A rotating mechanism is provided on the base 1;

[0027] The cap-supporting mechanism is located on the rotating mechanism;

[0028] A top adsorption mechanism is provided on the cap support mechanism. The top adsorption mechanism includes a top adsorption plate 10 and a pressure control component. The pressure control component is provided on the cap support mechanism, and the top adsorption plate 10 is provided on the cap support mechanism and connected to the pressure control component; and

[0029] The side adsorption mechanism is provided in two sets, both of which are located on the cap support mechanism. Each set of side adsorption mechanisms includes an ejector component, a guide component, a connecting ball joint 16, and a side adsorption disk 7. The guide component is located on the cap support mechanism, the ejector component is located on the cap support mechanism, the connecting ball joint 16 is located on the guide component, and the side adsorption disk 7 is fixedly connected to the connecting ball joint 16.

[0030] In this implementation scheme: the top adsorption plate 10 controls the suction force inside the top adsorption plate 10 through the pressure control component to complete the adsorption and positioning of the top of the bulletproof helmet liner to be cut. At the same time, when the bulletproof helmet liner is placed on the cap support mechanism, the connecting ball joint 16 adjusts the angle of the side adsorption plate 7 so that the side adsorption plate 7 fits against the inner wall of the bulletproof helmet liner, and the pressure control mechanism adjusts the internal pressure synchronously to complete the positioning of the bulletproof helmet liner.

[0031] Specifically, the rotating mechanism includes an angle-adjusting motor 2 and a rotating seat 3. The angle-adjusting motor 2 is rotatably connected to the top of the base 1, and the rotating seat 3 is fixedly connected to one side of the top of the base 1, with one end of the rotating seat 3 fixedly connected to the output end of the angle-adjusting motor 2.

[0032] In this embodiment, the model of the angle adjustment motor 2 can be selected from those available on the market as needed, which will not be elaborated here. The angle adjustment motor 2 controls the rotating seat 3 to rotate, thereby adjusting the angle of the bulletproof helmet liner on the helmet support mechanism, which facilitates laser cutting.

[0033] Specifically, the cap support mechanism includes a support base 5, a bottom support 6, and a top support 9. The support base 5 is fixedly connected to the top center of the rotating base 3, the bottom support 6 is fixedly connected to the top of the support base 5, and multiple support columns 8 are fixedly connected to the top of the bottom support 6. The top support 9 is fixedly connected to the top of the multiple support columns 8.

[0034] In this embodiment: the support base 5 creates a certain height between the base 6 and the rotating base 3, and the support column 8 lifts the top support 9 to complete the use of bulletproof helmet liners of different sizes.

[0035] Specifically, the pressure control components include a main air pipe 11 and an adsorption pump 4. The main air pipe 11 is installed in the support base 5, and one end of the main air pipe 11 is connected to the bottom of the top adsorption plate 10. The adsorption pump 4 is fixedly connected to the bottom of the rotating base 3, and the other end of the main air pipe 11 is connected to the output end of the adsorption pump 4.

[0036] In this embodiment, the model of the adsorption air pump 4 can be selected from those available on the market as needed, which will not be elaborated here. Through the use of the adsorption air pump 4 and the main air pipe 11, the negative pressure control of the top adsorption plate 10 is completed.

[0037] Specifically, the guiding components include a guide movable tube 13 and a guide positioning tube 14. A telescopic groove 17 is provided on one side of the outer surface of the base 6. The guide positioning tube 14 is fixedly connected in the telescopic groove 17. The guide movable tube 13 is movably sleeved on the guide positioning tube 14. A connecting ball joint 16 is rotatably connected to one end of the guide movable tube 13. A side telescopic air tube 12 is fixedly connected in the guide movable tube 13. One end of the side telescopic air tube 12 is connected to the main air tube 11.

[0038] In this embodiment, the guide tube 13 and the guide positioning tube 14 cooperate with each other to complete the position adjustment of the connecting ball joint 16 relative to the telescopic groove 17, so as to achieve docking with bulletproof helmet liners of different sizes and ensure the side positioning of the bulletproof helmet liners.

[0039] Specifically, the ejection component includes a top spring 15, one end of which is fixedly connected to the telescopic groove 17, and the other end of which is fixedly connected to one end of the guide tube 13. The end of the guide tube 13 is provided with a cavity, which is connected to the adsorption air pump 4 through the side telescopic air pipe 12 to complete pressure control. The connecting ball joint 16 rotates in the cavity to ensure that the side adsorption plate 7 is always connected to the cavity so as to complete adsorption.

[0040] In this embodiment: the position of the guide tube 13 is controlled by the elastic force of the top spring 15, thus enabling the use of the side suction plate 7.

[0041] In use, the bulletproof helmet liner is placed on the top support 9. Due to gravity, the bottom of the bulletproof helmet liner presses against the top adsorption plate 10, while the side presses against the side adsorption plate 7. Through the cooperation of the top spring 15 and the connecting ball joint 16, the side adsorption plate 7 is made to fit against the inner wall of the bulletproof helmet liner. After completion, the adsorption air pump 4 controls the air pressure of the top adsorption plate 10 and the side adsorption plate 7 through the main air pipe 11 and the side telescopic air pipe 12 to complete the positioning of the bulletproof helmet liner on the top support 9 and the bottom support 6. After positioning, the angle adjustment motor 2 controls the rotating seat 3 to adjust the angle for laser cutting.

[0042] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An adsorption fixture for automatic laser cutting of bulletproof helmet linings, characterized in that, include: Base (1); A rotating mechanism is mounted on the base (1); The cap-supporting mechanism is located on the rotating mechanism; A top adsorption mechanism is provided on the cap support mechanism. The top adsorption mechanism includes a top adsorption plate (10) and a pressure control component. The pressure control component is provided on the cap support mechanism, and the top adsorption plate (10) is provided on the cap support mechanism and connected to the pressure control component. The side adsorption mechanism is provided in two sets. Both sets of the side adsorption mechanism are provided on the cap support mechanism. Each set of the side adsorption mechanism includes an ejector component, a guide component, a connecting ball joint (16) and a side adsorption plate (7). The guide component is provided on the cap support mechanism, the ejector component is provided on the cap support mechanism, the connecting ball joint (16) is provided on the guide component, and the side adsorption plate (7) is fixedly connected to the connecting ball joint (16).

2. The adsorption fixture for automatic laser cutting of bulletproof helmet lining according to claim 1, characterized in that, The rotating mechanism includes an angle-adjusting motor (2) and a rotating seat (3). The angle-adjusting motor (2) is rotatably connected to the top of the base (1), and the rotating seat (3) is fixedly connected to one side of the top of the base (1). One end of the rotating seat (3) is fixedly connected to the output end of the angle-adjusting motor (2).

3. The adsorption fixture for automatic laser cutting of bulletproof helmet lining according to claim 2, characterized in that, The cap support mechanism includes a support base (5), a bottom support (6) and a top support (9). The support base (5) is fixedly connected to the top center of the rotating seat (3). The bottom support (6) is fixedly connected to the top of the support base (5). Multiple support columns (8) are fixedly connected to the top of the bottom support (6). The top support (9) is fixedly connected to the top of the multiple support columns (8).

4. The adsorption fixture for automatic laser cutting of bulletproof helmet lining according to claim 3, characterized in that, The pressure control component includes a main air pipe (11) and an adsorption pump (4). The main air pipe (11) is installed in the support base (5), and one end of the main air pipe (11) is connected to the bottom of the top adsorption plate (10). The adsorption pump (4) is fixedly connected to the bottom of the rotating base (3), and the other end of the main air pipe (11) is connected to the output end of the adsorption pump (4).

5. The adsorption fixture for automatic laser cutting of bulletproof helmet lining according to claim 4, characterized in that, The guiding component includes a guide movable tube (13) and a guide positioning tube (14). A telescopic groove (17) is provided on one side of the outer surface of the base (6). The guide positioning tube (14) is fixedly connected in the telescopic groove (17). The guide movable tube (13) is movably sleeved on the guide positioning tube (14). The connecting ball joint (16) is rotatably connected to one end of the guide movable tube (13). A side telescopic air pipe (12) is fixedly connected in the guide movable tube (13). One end of the side telescopic air pipe (12) is connected to the main air pipe (11).

6. The adsorption fixture for automatic laser cutting of bulletproof helmet lining according to claim 5, characterized in that, The ejection component includes a top spring (15), one end of which is fixedly connected to the telescopic groove (17), and the other end of which is fixedly connected to one end of the guide tube (13).

Images