A new energy power battery end plate laser deburring equipment
Patent Information
- Application Number
- CN202521623825.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-07-31
AI Technical Summary
[0004]本实用新型的目的在于提供一种新能源动力电池端板激光去毛刺设备,旨在解决现有技术中提出现有的设备依靠人工将新能源动力电池端板输送至设备内部,由于人工放置的随机性,新能源动力电池端板的放置位置容易出现偏差
[0013]通过矩形块、双向螺纹杆、螺纹套、夹持块以及伺服电机之间的协同配合,实现了新能源动力电池端板位置的调整。操作人员只需借助控制面板启动伺服电机,伺服电机的输出轴便会带动双向螺纹杆在矩形块内部旋转。此时,螺纹套会沿着双向螺纹杆表面的螺纹进行移动,进而带动与之相连的夹持块同步移动。夹持块的移动能够对放置在输送带表面的新能源动力电池端板的位置进行调整,确保端板位置不会产生偏差。这样有效避免了因新能源动力电池端板位置偏差,导致激光去毛刺机构需要移动调整而产生的加工时间差问题,显著提高了设备的加工效率,使生产流程更加紧凑高效。同时,缓冲垫和固定螺栓的配合使用,可将缓冲垫稳固地固定在夹持块的内侧壁。在夹持块对新能源动力电池端板进行位置调整的过程中,缓冲垫能够起到缓冲保护作用,避免因挤压对端板造成损伤,保障了产品的质量,进一步提升了整个加工过程的可靠性和稳定性。
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Figure CN224794849U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of laser deburring equipment, specifically relating to a laser deburring equipment for end plates of new energy power batteries. Background Technology
[0002] Laser deburring equipment is a precision machining device that uses a high-energy laser beam to ablate or melt burrs on the surface of a workpiece. Its core principle lies in generating high temperatures through a focused laser beam, causing the burrs to melt and vaporize instantly, while simultaneously using shock waves to assist in removing residue. This technology boasts significant advantages such as non-contact processing, no mechanical stress, and high-precision control, making it particularly suitable for complex-shaped workpieces made of materials such as metals, plastics, and ceramics. It has been widely applied in aerospace, automotive manufacturing, and electronic semiconductor fields.
[0003] In the processing of end plates for new energy power batteries, laser deburring equipment is also needed to remove burrs generated during processing. However, current laser deburring equipment has a problem in practical use: the equipment relies on manual labor to transport the end plates into the machine, and due to the randomness of manual placement, the placement of the end plates is prone to deviation. After the end plate enters the machine, the laser position on the inner wall must be adjusted according to the actual position of the end plate to accurately perform laser deburring. This laser position adjustment takes time, inevitably reducing overall processing efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a laser deburring device for the end plates of new energy power batteries. This addresses the problem in existing technologies where the end plates are manually transported into the equipment. Due to the randomness of manual placement, the position of the end plates is prone to deviation. Once the end plates are inside the equipment, the laser position on the inner wall must be adjusted according to the actual position of the end plates to accurately perform laser deburring. However, this adjustment takes time, inevitably reducing overall processing efficiency.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a laser deburring device for end plates of new energy power batteries, comprising a frame, a conveyor belt assembled inside the frame, a control panel connected to the front surface of the frame, a laser deburring mechanism assembled inside the frame, a rectangular block connected to the front end of the frame, a bidirectional threaded rod rotatably connected inside the rectangular block via a bearing, a threaded sleeve threaded to the surface of the bidirectional threaded rod, a clamping block connected to the bottom end of the threaded sleeve, a fixing bolt threaded through the surface of the clamping block, a buffer pad provided on the inner side wall of the clamping block, and a servo motor installed on the side wall of the rectangular block.
[0006] As a preferred embodiment of the laser deburring equipment for end plates of new energy power batteries according to this utility model, the clamping block is L-shaped, and the length of the clamping block away from the threaded sleeve connection is the same as the length of the conveyor belt at the front end of the frame.
[0007] In a preferred embodiment of the laser deburring equipment for the end plate of a new energy power battery according to this utility model, the buffer pad can be connected to the clamping block by fixing bolts.
[0008] As a preferred embodiment of the laser deburring equipment for the end plate of a new energy power battery according to this utility model, the internal opening size of the rectangular block is adapted to the size of the threaded sleeve.
[0009] As a preferred embodiment of the laser deburring equipment for the end plate of a new energy power battery according to this utility model, the output shaft of the servo motor is connected to the bidirectional threaded rod through the rectangular block.
[0010] As a preferred embodiment of the laser deburring equipment for end plates of new energy power batteries according to this utility model, a filter box and an exhaust fan are installed at the top of the frame, and a pipe is connected between the filter box and the exhaust fan, with the pipe extending into the interior of the frame.
[0011] As a preferred embodiment of the laser deburring equipment for end plates of new energy power batteries according to this utility model, a filter screen is inserted into the filter box, and a locking bolt is threaded through the top of the filter screen. The filter screen and the filter box are detachably and sealedly fixedly connected by the locking bolt.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] The adjustment of the new energy power battery end plate position is achieved through the coordinated operation of a rectangular block, a bidirectional threaded rod, a threaded sleeve, a clamping block, and a servo motor. The operator simply needs to activate the servo motor via the control panel, and the servo motor's output shaft will drive the bidirectional threaded rod to rotate inside the rectangular block. At this time, the threaded sleeve moves along the threads on the surface of the bidirectional threaded rod, thereby causing the connected clamping block to move synchronously. The movement of the clamping block adjusts the position of the new energy power battery end plate placed on the conveyor belt surface, ensuring that the end plate position is not deviated. This effectively avoids the processing time difference caused by the need to move and adjust the laser deburring mechanism due to the positional deviation of the new energy power battery end plate, significantly improving the processing efficiency of the equipment and making the production process more compact and efficient. Simultaneously, the combined use of a buffer pad and fixing bolts securely fixes the buffer pad to the inner wall of the clamping block. During the positional adjustment of the new energy power battery end plate by the clamping block, the buffer pad provides cushioning protection, preventing damage to the end plate due to compression, ensuring product quality, and further improving the reliability and stability of the entire processing process.
[0014] Through the coordinated operation of the filter box, exhaust fan, and ductwork, the exhaust fan generates a powerful suction force once it starts working, rapidly drawing the generated gas into the ductwork. The gas then smoothly enters the filter box, where it undergoes adsorption and purification processes via the filter screen, effectively removing odors and harmful substances. The purified gas is then safely discharged through the exhaust fan's outlet. This significantly improves the workshop working environment, protects the health of operators, reduces the risk of occupational diseases caused by inhaling harmful gases, and prevents odorous gases from corroding production equipment, extending equipment lifespan. It also helps maintain a stable production rhythm, improving overall production efficiency and product quality. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a three-dimensional front view structural diagram of the present invention;
[0018] Figure 3 This is a cross-sectional view of the rectangular block structure of this utility model;
[0019] Figure 4 This is a cross-sectional view of the filter box structure of this utility model.
[0020] In the diagram: 1. Frame; 2. Conveyor belt; 3. Control panel; 4. Laser deburring mechanism; 5. Rectangular block; 6. Two-way threaded rod; 7. Threaded sleeve; 8. Clamping block; 9. Buffer pad; 10. Fixing bolt; 11. Servo motor; 12. Filter box; 13. Exhaust fan; 14. Pipe; 15. Filter screen; 16. Locking bolt. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 This utility model provides the following technical solution: a laser deburring device for end plates of new energy power batteries, including a frame 1, a conveyor belt 2 installed inside the frame 1, a control panel 3 connected to the front surface of the frame 1, a laser deburring mechanism 4 installed inside the frame 1, a rectangular block 5 connected to the front end of the frame 1, a bidirectional threaded rod 6 rotatably connected inside the rectangular block 5 through a bearing, a threaded sleeve 7 threadedly connected to the surface of the bidirectional threaded rod 6, a clamping block 8 connected to the bottom end of the threaded sleeve 7, a fixing bolt 10 threadedly connected to the surface of the clamping block 8, a buffer pad 9 provided on the inner side wall of the clamping block 8, and a servo motor 11 installed on the side wall of the rectangular block 5.
[0023] In practical use, the laser deburring equipment mainly consists of a frame 1, a conveyor belt 2, a control panel 3, and a laser deburring mechanism 4. The model of the equipment is: HF series fiber laser deburring machine.
[0024] The working principle of the laser deburring mechanism 4 is as follows: by focusing a laser beam to generate high temperature, the burrs on the surface of the new energy power battery end plate are instantly melted and vaporized, and at the same time, the residue is removed with the help of shock waves, thereby achieving a highly efficient deburring effect.
[0025] In actual use, the operator only needs to start the equipment using the control panel 3. Then, the new energy power battery end plate is placed on the conveyor belt 2. The conveyor belt 2 consists of a conveyor motor and a conveyor belt. After the conveyor motor starts, it drives the conveyor belt to rotate, thus smoothly feeding the new energy power battery end plate placed on the conveyor belt 2 into the frame 1. Once the end plate enters the frame 1, the laser deburring mechanism 4, which has already been activated inside the frame 1, will remove the burrs from its surface.
[0026] Preferably, the clamping block 8 is L-shaped, and the length of the clamping block 8 away from the threaded sleeve 7 is the same as the length of the conveyor belt 2 at the front end of the frame 1. The buffer pad 9 can be connected to the clamping block 8 by fixing bolts 10. The internal opening size of the rectangular block 5 is adapted to the size of the threaded sleeve 7. The output shaft of the servo motor 11 passes through the rectangular block 5 and is connected to the bidirectional threaded rod 6.
[0027] In practical use, after the new energy power battery end plate is manually placed onto the conveyor belt 2, the operator can start the servo motor 11 through the control panel 3. The output shaft of the servo motor 11 then drives the bidirectional threaded rod 6 to rotate inside the rectangular block 5. As the bidirectional threaded rod 6 rotates, the threaded sleeve 7 moves along the threads on its surface, thereby driving the clamping block 8 connected to it to move synchronously.
[0028] The movement of clamping block 8 can adjust the position of the new energy power battery end plate placed on the surface of conveyor belt 2, ensuring that the end plate is accurately positioned during transportation without deviation. This effectively avoids the situation where the laser deburring mechanism 4 needs to be moved and adjusted due to the positional deviation of the new energy power battery end plate, thereby eliminating the processing time difference problem caused by it, significantly improving the processing efficiency of the equipment, and making the production process more compact and efficient.
[0029] Furthermore, the buffer pad 9 and the fixing bolt 10 work together to securely fix the buffer pad 9 to the inner wall of the clamping block 8. During the process of the clamping block 8 adjusting the position of the new energy power battery end plate, the buffer pad 9 can play a buffering and protective role, avoiding damage to the end plate due to compression, effectively ensuring product quality, and further improving the reliability and stability of the entire processing.
[0030] Preferably, a filter box 12 and an exhaust fan 13 are mounted on the top of the frame 1. A pipe 14 connects the filter box 12 and the exhaust fan 13, extending into the interior of the frame 1. A filter screen 15 is inserted into the interior of the filter box 12, and a locking bolt 16 is threaded through the top of the filter screen 15. The filter screen 15 and the filter box 12 are detachably and sealedly fixed together by the locking bolt 16.
[0031] In actual use, the operator starts the exhaust fan 13 using the control panel 3. After the exhaust fan 13 is started, it immediately generates a strong suction force, which can quickly draw the gas generated during the laser deburring process into the pipe 14. The gas flows smoothly into the filter box 12 along the pipe 14.
[0032] Inside the filter box 12, the gas undergoes a series of treatments, including adsorption and purification, through the filter screen 15. Odors and harmful substances are effectively removed, achieving gas purification. The purified gas is then safely discharged outside the workshop through the exhaust fan 13.
[0033] This greatly improves the working environment in the workshop, protects the health of operators, reduces the risk of occupational diseases caused by inhaling harmful gases, avoids the adverse effects of odorous gases on production equipment such as corrosion, extends the service life of equipment, and also helps maintain a stable production rhythm, improve overall production efficiency and product quality.
[0034] Working principle: First, the operator starts the laser deburring equipment using control panel 3. Then, the new energy power battery end plate is placed steadily on conveyor belt 2.
[0035] During the conveyor belt 2's transport of the new energy power battery end plates, the operator can start the servo motor 11 via the control panel 3. The output shaft of the servo motor 11 then drives the bidirectional threaded rod 6 to rotate inside the rectangular block 5. As the bidirectional threaded rod 6 rotates, the threaded sleeve 7 moves along its surface threads, thereby driving the clamping block 8 connected to it to move synchronously. The movement of the clamping block 8 can adjust the position of the new energy power battery end plates placed on the surface of the conveyor belt 2, ensuring that the end plates are accurately positioned during transport without deviation.
[0036] This adjustment mechanism effectively avoids the situation where the laser deburring mechanism 4 needs to be moved and adjusted due to the position deviation of the end plate of the new energy power battery, eliminates the processing time difference problem caused by this, significantly improves the processing efficiency of the equipment, and makes the production process more compact and efficient.
[0037] After the conveyor belt 2 feeds the new energy power battery end plate into the frame 1, the laser deburring mechanism 4 starts to work. It generates high temperature by focusing a laser beam, which instantly melts and vaporizes the burrs on the surface of the new energy power battery end plate. At the same time, it uses shock waves to help remove residues, thereby achieving a highly efficient deburring effect.
[0038] During laser processing, a certain amount of gas is generated. At this time, the operator starts the exhaust fan 13 using the control panel 3. After the exhaust fan 13 is started, it immediately generates a strong suction force, quickly drawing the gas generated during laser deburring into the pipe 14. The gas flows smoothly into the filter box 12 along the pipe 14.
[0039] Inside the filter box 12, the gas undergoes a series of treatments, including adsorption and purification, through the filter screen 15. Odors and harmful substances are effectively removed, achieving gas purification. The purified gas is then safely discharged outside the workshop through the exhaust fan 13, ensuring the cleanliness of the workshop environment and the health of the operators.
[0040] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A laser deburring device for end plates of new energy power batteries, comprising a frame (1), characterized in that: The frame (1) is equipped with a conveyor belt (2) inside, a control panel (3) is connected to the front surface of the frame (1), a laser deburring mechanism (4) is equipped inside the frame (1), and a rectangular block (5) is connected to the front end of the frame (1). The rectangular block (5) is rotatably connected to a bidirectional threaded rod (6) via a bearing. The surface of the bidirectional threaded rod (6) is threadedly connected to a threaded sleeve (7). The bottom end of the threaded sleeve (7) is connected to a clamping block (8). The surface of the clamping block (8) is threadedly connected to a fixing bolt (10). The inner sidewall of the clamping block (8) is provided with a buffer pad (9). The sidewall of the rectangular block (5) is equipped with a servo motor (11).
2. The laser deburring equipment for end plates of new energy power batteries according to claim 1, characterized in that: The clamping block (8) is L-shaped, and the length of the clamping block (8) connected away from the threaded sleeve (7) is the same as the length of the conveyor belt (2) at the front end of the frame (1).
3. The laser deburring equipment for end plates of new energy power batteries according to claim 1, characterized in that: The buffer pad (9) can be connected to the clamping block (8) by fixing bolts (10).
4. The laser deburring equipment for end plates of new energy power batteries according to claim 1, characterized in that: The internal opening size of the rectangular block (5) is adapted to the size of the threaded sleeve (7).
5. The laser deburring equipment for end plates of new energy power batteries according to claim 1, characterized in that: The output shaft of the servo motor (11) passes through the rectangular block (5) and is connected to the bidirectional threaded rod (6).
6. The laser deburring equipment for end plates of new energy power batteries according to claim 1, characterized in that: A filter box (12) and an exhaust fan (13) are installed at the top of the frame (1). A pipe (14) is connected between the filter box (12) and the exhaust fan (13), and the pipe (14) extends into the interior of the frame (1).
7. The laser deburring equipment for end plates of new energy power batteries according to claim 6, characterized in that: A filter screen (15) is inserted inside the filter box (12). A locking bolt (16) is threaded through the top of the filter screen (15). The filter screen (15) and the filter box (12) are connected in a detachable, sealed and fixed manner through the locking bolt (16).