Column processing apparatus for photovoltaic racking
Patent Information
- Application Number
- CN202522244706.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-23
AI Technical Summary
其中支架中的立柱,一般通过底座和C型钢焊接成型,目前的焊接设备,一般是将原材料固定好位置后,人工手持焊枪绕工作台移动,对底座和C型钢的各个接触边沿进行焊接固定,但认为移动的效率较差,焊接效率较差,且现有的加工设备对原材料的固定定位效果一般,难以快速定位固定,灵活性较差,使用范围较小
一、通过设置转盘、动力架、驱动电机、驱动轮、竖架、托架、升降电机、丝杠、活动座和横板,在对立柱进行焊接加工时,将立柱的底板卡装在转盘上的定位槽中,然后根据立柱的高度灵活调整横板的高度,从而可对不同高度的C型钢进行夹紧固定,然后对其进行焊接即可,在焊接过程中,驱动电机带动驱动轮旋转,配合转盘和摩擦胶垫的配合,带动转盘旋转,便于对焊接角度进行灵活调整,有效提高焊接效率,实用性强。
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Figure CN224794973U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic equipment processing technology, and more specifically, it relates to a column processing equipment for photovoltaic brackets. Background Technology
[0002] Photovoltaic power generation systems are based on the photovoltaic effect of semiconductor materials (such as silicon). When sunlight shines on a photovoltaic cell, photon energy excites electron transitions, generating direct current (DC), which is then converted into alternating current (AC) by an inverter for use. This technology is characterized by being noiseless and emission-free. Core components include photovoltaic panels, support structures, inverters, and energy storage devices. The support structure's columns are typically formed by welding a base and C-shaped steel. Current welding equipment generally involves fixing the raw materials in place, then manually moving a welding torch around a workbench to weld and fix the various contact edges of the base and C-shaped steel. However, this method is considered inefficient, resulting in poor welding efficiency. Furthermore, existing processing equipment generally has poor fixation and positioning of raw materials, making rapid positioning difficult, limiting flexibility and application. Utility Model Content
[0003] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a column processing equipment for photovoltaic brackets to solve the technical problems mentioned in the background art.
[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a column processing equipment for photovoltaic brackets, comprising a base and a foot, the foot being fixedly installed on the base, a turntable being rotatably mounted on the base, the turntable being provided with a positioning groove, a drive assembly being fixedly mounted on the base, a vertical frame being fixedly mounted on the base, a lifting assembly being provided on the vertical frame, and a fixing assembly being provided on the lifting assembly.
[0005] The present invention is further configured such that the driving component includes a power frame, a drive motor is fixedly mounted on the power frame, and a drive wheel is rotatably mounted on the power frame and connected to the output end of the drive motor, thereby driving the turntable to rotate stably.
[0006] The present invention is further configured such that a friction pad is fixedly provided on the drive wheel, and the friction pad contacts the turntable to facilitate stable rotation of the turntable.
[0007] The present invention is further configured such that the lifting assembly includes a bracket, a vertical frame is fixedly mounted on the bracket, a lifting motor is fixedly mounted on the bracket, a lead screw is rotatably mounted on the bracket and connected to the output end of the lifting motor, a movable seat is threadedly connected to the lead screw, and a horizontal plate is fixedly mounted on the movable seat to facilitate adjustment of the height of the horizontal plate.
[0008] The present invention is further configured such that the fixing component includes a disc, the disc is rotatably mounted on a horizontal plate, a fixing block is fixedly disposed on the disc, a fixing plate is fixedly disposed on the disc, a threaded rod is threadedly connected to the fixing plate, a clamping block is rotatably disposed on the threaded rod, the clamping block is provided with a groove, and the clamping block contacts the disc, which facilitates the quick and stable clamping of the C-shaped steel.
[0009] The present invention is further configured such that a limiting hole is provided on the horizontal plate, a limiting groove is provided on the disc, a positioning rod is inserted into the limiting hole, and the positioning rod passes through the limiting groove to facilitate positioning and fixing of the disc.
[0010] The present invention is further configured such that a slide block is fixedly provided on the turntable, a slide groove is provided on the slide block, a slider is slidably installed in the slide groove, and a pressure block is provided on the slider to facilitate pressing and fixing the base plate.
[0011] The present invention is further configured such that a push rod is fixedly mounted on the slider.
[0012] (III) Beneficial Effects Compared with the prior art, the present invention provides a column processing equipment for photovoltaic brackets, which has the following beneficial effects: 1. By setting up a turntable, power frame, drive motor, drive wheel, vertical frame, bracket, lifting motor, lead screw, movable seat, and horizontal plate, when welding the column, the base plate of the column is clamped into the positioning groove on the turntable. Then, the height of the horizontal plate is flexibly adjusted according to the height of the column, so that C-shaped steel of different heights can be clamped and fixed, and then welded. During the welding process, the drive motor drives the drive wheel to rotate, which, in conjunction with the turntable and friction pad, drives the turntable to rotate, making it easy to flexibly adjust the welding angle, effectively improving welding efficiency and making it highly practical.
[0013] 2. By setting up a vertical frame, bracket, lifting motor, lead screw, movable seat, horizontal plate, disc, fixing block, fixing plate, threaded rod, clamping block and positioning rod, when clamping and fixing the C-shaped steel, the C-shaped steel is placed between the fixing block and the clamping block. The fixing block is located in the groove of the C-shaped steel. Rotating the threaded rod pushes the clamping block to move and cooperate with the fixing block to clamp and fix the C-shaped steel. When the turntable rotates, the disc rotates with the turntable, which facilitates the quick welding and fixing of the column and is highly practical.
[0014] Third, by setting up a sliding block, a slider, and a push rod, when positioning and fixing the base plate, the base plate is clamped in the positioning groove, and then the slider is moved by the push rod. The pressure block on the slider is pressed against the base plate, thereby pressing and fixing the base plate in the positioning groove. The fixing effect of the base plate is good, the operation is simple and flexible, and the practicality is strong. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the first axial view structure of this utility model; Figure 2 This is a schematic diagram of the second axial view structure of this utility model; Figure 3 This is a schematic diagram of the third axis view structure of this utility model; Figure 4 This is a schematic diagram of the structure of the fixing block and the clamping block in this utility model; Figure 5 This is a schematic diagram of the structure of the slide block and the slider in this utility model.
[0016] In the diagram: 1. Base; 2. Foot; 3. Turntable; 4. Vertical frame; 5. Power frame; 6. Drive motor; 7. Drive wheel; 8. Friction pad; 9. Bracket; 10. Lifting motor; 11. Lead screw; 12. Movable seat; 13. Horizontal plate; 14. Disc; 15. Fixed block; 16. Fixed plate; 17. Threaded rod; 18. Clamping block; 19. Positioning rod; 20. Slide seat; 21. Slider; 22. Push rod. Detailed Implementation
[0017] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0018] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0019] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0020] Please see Figures 1-3A column processing device for photovoltaic brackets includes a base 1 and a foot 2. The foot 2 is fixedly installed on the base 1. A turntable 3 is rotatably mounted on the base 1. The turntable 3 has a positioning groove. A drive assembly is fixedly mounted on the base 1. A vertical frame 4 is fixedly mounted on the base 1. A lifting assembly is mounted on the vertical frame 4. A fixing assembly is mounted on the lifting assembly. The drive assembly includes a power frame 5. A drive motor 6 is fixedly mounted on the power frame 5. A drive wheel 7 is rotatably mounted on the power frame 5 and connected to the output end of the drive motor 6. A friction pad 8 is fixedly mounted on the drive wheel 7 and contacts the turntable 3. The lifting assembly includes a bracket 9. The bracket 9 is fixedly mounted on the vertical frame 4. A lifting motor 10 is fixedly mounted on the bracket 9. A lead screw 11 is rotatably mounted on the bracket 9 and connected to the output end of the lifting motor 10. A movable seat 12 is threadedly connected to the lead screw 11. A horizontal plate 13 is fixedly mounted on the movable seat 12.
[0021] Specifically, when welding the column, the base plate of the column is clamped into the positioning groove on the turntable 3. Then, the height of the horizontal plate 13 is flexibly adjusted according to the height of the column, so that C-shaped steel of different heights can be clamped and fixed, and then welded. During the welding process, the drive motor 6 drives the drive wheel 7 to rotate, which, together with the turntable 3 and the friction pad 8, drives the turntable 3 to rotate, which facilitates flexible adjustment of the welding angle, effectively improves welding efficiency, and is highly practical.
[0022] Please see Figures 1-4 The lifting assembly includes a bracket 9, which is fixedly mounted on a vertical frame 4. A lifting motor 10 is fixedly mounted on the bracket 9. A lead screw 11 is rotatably mounted on the bracket 9 and connected to the output end of the lifting motor 10. A movable seat 12 is threadedly connected to the lead screw 11. A horizontal plate 13 is fixedly mounted on the movable seat 12. The fixing assembly includes a disc 14, which is rotatably mounted on the horizontal plate 13. A fixing block 15 is fixedly mounted on the disc 14. A fixing plate 16 is fixedly mounted on the disc 14. A threaded rod 17 is threadedly connected to the fixing plate 16. A clamping block 18 is rotatably mounted on the threaded rod 17. The clamping block 18 has a groove and contacts the disc 14. A limit hole is provided on the horizontal plate 13. A limit groove is provided on the disc 14. A positioning rod 19 is inserted into the limit hole and passes through the limit groove.
[0023] Specifically, when clamping and fixing the C-shaped steel, the C-shaped steel is placed between the fixing block 15 and the clamping block 18. The fixing block 15 is located in the groove of the C-shaped steel. Rotating the threaded rod 17 pushes the clamping block 18 to move and cooperate with the fixing block 15 to clamp and fix the C-shaped steel. When the turntable 3 rotates, the disc 14 rotates with the turntable 3, which facilitates the quick welding and fixing of the column and is highly practical.
[0024] Please see Figure 1 , Figure 2 and Figure 5 A slide block 20 is fixedly installed on the turntable 3. A slide groove is provided on the slide block 20. A slider 21 is slidably installed in the slide groove. A pressure block is provided on the slider 21. A push rod 22 is fixedly installed on the slider 21.
[0025] Specifically, when positioning and fixing the base plate, the base plate is clamped in the positioning groove, and then the slider 21 is moved by the push rod 22. The pressure block on the slider 21 is pressed against the base plate, thereby pressing and fixing the base plate in the positioning groove. The fixing effect of the base plate is good, the operation is simple and flexible, and the practicality is strong.
[0026] In summary, when using the overall equipment: When welding the column, the base plate of the column is clamped into the positioning groove on the turntable 3. Then, the height of the horizontal plate 13 is flexibly adjusted according to the height of the column, so that C-shaped steel of different heights can be clamped and fixed, and then welded. During the welding process, the drive motor 6 drives the drive wheel 7 to rotate, which, together with the turntable 3 and the friction pad 8, drives the turntable 3 to rotate, which makes it easy to flexibly adjust the welding angle, effectively improves the welding efficiency, and is highly practical.
[0027] When clamping and fixing the C-shaped steel, the C-shaped steel is placed between the fixing block 15 and the clamping block 18. The fixing block 15 is located in the groove of the C-shaped steel. Rotating the threaded rod 17 pushes the clamping block 18 to move and cooperate with the fixing block 15 to clamp and fix the C-shaped steel. When the turntable 3 rotates, the disc 14 rotates with the turntable 3, which facilitates the quick welding and fixing of the column and is highly practical.
[0028] When positioning and fixing the base plate, the base plate is clamped in the positioning groove, and then the slider 21 is moved by the push rod 22. The pressure block on the slider 21 is pressed against the base plate, thereby pressing and fixing the base plate in the positioning groove. The fixing effect of the base plate is good, the operation is simple and flexible, and the practicality is strong.
[0029] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A column processing device for photovoltaic brackets, comprising a base (1) and feet (2), wherein the feet (2) are fixedly mounted on the base (1), characterized in that: A turntable (3) is rotatably mounted on the base (1), and a positioning groove is provided on the turntable (3). A drive assembly is fixedly mounted on the base (1), and a vertical frame (4) is fixedly mounted on the base (1). A lifting assembly is provided on the vertical frame (4), and a fixing assembly is provided on the lifting assembly.
2. The column processing equipment for photovoltaic brackets according to claim 1, characterized in that: The drive assembly includes a power frame (5), on which a drive motor (6) is fixedly mounted, and a drive wheel (7) is rotatably mounted on the power frame (5) and connected to the output end of the drive motor (6).
3. The column processing equipment for photovoltaic brackets according to claim 2, characterized in that: A friction pad (8) is fixedly installed on the drive wheel (7), and the friction pad (8) is in contact with the turntable (3).
4. The column processing equipment for photovoltaic brackets according to claim 1, characterized in that: The lifting assembly includes a bracket (9), which is fixedly mounted on a vertical frame (4). A lifting motor (10) is fixedly mounted on the bracket (9). A lead screw (11) is rotatably mounted on the bracket (9) and connected to the output end of the lifting motor (10). A movable seat (12) is threadedly connected to the lead screw (11), and a horizontal plate (13) is fixedly mounted on the movable seat (12).
5. The column processing equipment for photovoltaic brackets according to claim 4, characterized in that: The fixing component includes a disc (14), which is rotatably mounted on a horizontal plate (13). A fixing block (15) is fixedly disposed on the disc (14), and a fixing plate (16) is fixedly disposed on the disc (14). A threaded rod (17) is threadedly connected to the fixing plate (16), and a clamping block (18) is rotatably disposed on the threaded rod (17). The clamping block (18) is provided with a groove and contacts the disc (14).
6. The column processing equipment for photovoltaic brackets according to claim 5, characterized in that: The horizontal plate (13) is provided with a limiting hole, the disc (14) is provided with a limiting groove, a positioning rod (19) is inserted into the limiting hole, and the positioning rod (19) passes through the limiting groove.
7. The column processing equipment for photovoltaic brackets according to claim 1, characterized in that: A slide block (20) is fixedly provided on the turntable (3). A slide groove is provided on the slide block (20). A slider (21) is slidably installed in the slide groove. A pressure block is provided on the slider (21).
8. The column processing equipment for photovoltaic brackets according to claim 7, characterized in that: A push rod (22) is fixedly installed on the slider (21).