A welding tray debugging tool

CN224795001UActive Publication Date: 2026-09-25SICHUAN XINWANGDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522205446.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-25
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

这种方式不仅效率低下,难以满足大规模生产的节奏,而且受人为因素干扰,调试精度波动较大

Benefits of technology

[0014]一、将需要焊接的物料放置在焊接托盘主体的上方,控制第二电机带动第二驱动轴和传动齿轮进行转动,传动齿轮能够通过齿槽带动控制转盘进行转动,控制转盘在转动后能够调节上方焊接工件夹持工装的位置,调节完成后,控制电动伸缩杆带动焊接托盘主体进行上升,可让焊接托盘主体上方的物料移动至焊接工件夹持工装的中间处;

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Abstract

The utility model discloses a kind of welding tray debugging tool, belong to welding tray debugging technical field, including fixed base, the bottom fixed mounting of fixed base has electric telescopic rod, the output end fixed mounting of electric telescopic rod has welding tray main body, the top rotation of fixed base is installed with control turntable;The top fixed mounting of control turntable has two support frames, the top fixed mounting of support frame has installation box, the material needing welding is placed in the top of welding tray main body, control second motor drives second driving shaft and transmission gear to rotate, transmission gear can be rotated by tooth groove drive control turntable, control turntable can adjust the position of the upper welding workpiece clamping tool after rotating, after adjusting, control electric telescopic rod drives welding tray main body to rise, can let the material in the top of welding tray main body move to the middle of welding workpiece clamping tool.
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Description

Technical Field

[0001] This utility model relates to the field of welding pallet debugging technology, and specifically to a welding pallet debugging fixture. Background Technology

[0002] In the welding process, the welding tray is a key device for positioning and supporting the workpiece, and its accuracy plays a decisive role in the welding quality.

[0003] However, current welding pallet debugging faces numerous challenges. Traditional debugging methods rely heavily on manual experience, using simple measuring tools and visual observation. This approach is not only inefficient and unable to keep pace with large-scale production, but also susceptible to human error, resulting in significant fluctuations in debugging accuracy. Furthermore, existing debugging fixtures are relatively limited in function, typically only able to debug certain parameters of the welding pallet, failing to comprehensively test the overall performance of the pallet. Moreover, the fixtures lack versatility when dealing with different specifications and types of welding pallets, requiring frequent fixture changes or complex adjustments, severely hindering the improvement of production efficiency. Therefore, this device provides a welding pallet debugging fixture. Utility Model Content

[0004] The purpose of this utility model is to provide a welding tray debugging fixture to address the shortcomings of the existing technology and solve the aforementioned technical problems.

[0005] The present invention adopts the following technical solution: a welding pallet debugging fixture, including a fixed base, an electric telescopic rod fixedly installed at the bottom of the fixed base, a welding pallet body fixedly installed at the output end of the electric telescopic rod, and a control turntable rotatably installed at the top of the fixed base;

[0006] Two support frames are fixedly installed on the top of the control turntable, and a mounting box is fixedly installed on the top of the support frames. A sliding block is slidably installed on the inner side of the mounting box.

[0007] A first motor is fixedly installed on one side of the sliding block, a first drive shaft is fixedly installed at the output end of the first motor, and a welding workpiece clamping fixture is fixedly installed on the outside of the first drive shaft.

[0008] As a further improvement to the above solution, a second motor is fixedly installed at the bottom of the fixed base, a second drive shaft is fixedly installed at the output end of the second motor, and a transmission gear is fixedly installed on the outer side of the second drive shaft.

[0009] As a further improvement to the above solution, the outer circumference of the control turntable is provided with toothed grooves, and the transmission gear meshes with the toothed grooves.

[0010] As a further improvement to the above solution, a storage battery is fixedly installed on the front side of the support frame, a third motor is fixedly installed on the inner wall of one side of the mounting box, a lead screw is fixedly installed at the output end of the third motor, and the sliding block is threadedly installed on the outside of the lead screw.

[0011] As a further improvement to the above scheme, the third motor and the first motor are electrically connected to the battery, and the sliding block is L-shaped.

[0012] As a further improvement to the above solution, an anti-slip rubber pad is fixedly installed on one side of the welding workpiece clamping fixture.

[0013] The above-mentioned technical solutions adopted in the embodiments of this utility model can achieve the following beneficial effects:

[0014] 1. Place the material to be welded on top of the welding tray body, control the second motor to drive the second drive shaft and transmission gear to rotate. The transmission gear can drive the control turntable to rotate through the tooth groove. After the control turntable rotates, it can adjust the position of the welding workpiece clamping fixture above. After the adjustment is completed, control the electric telescopic rod to drive the welding tray body to rise, so that the material on top of the welding tray body can be moved to the middle of the welding workpiece clamping fixture.

[0015] 2. The battery supplies power to the third motor. After the third motor starts, it drives the lead screw to rotate. The lead screw can move the sliding block, the first motor, the first drive shaft, and the welding workpiece clamping fixture through the threaded engagement. The welding workpiece clamping fixture can clamp and fix the material, making the material more stable during welding. If it is necessary to adjust the angle of the material during the welding process, the first motor can be controlled to drive the first drive shaft and the welding workpiece clamping fixture to rotate, and the electric telescopic rod can be used to drive the welding tray body to rotate. After the welding workpiece clamping fixture rotates, it can drive the material to rotate, and prevent the material from interfering with the welding tray body. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial three-dimensional structural diagram of the control turntable and toothed groove in this utility model.

[0019] Figure 3This is a partial three-dimensional structural diagram of the electric telescopic rod and the main body of the welding tray in this utility model;

[0020] Figure 4 This is a partial structural diagram of the third motor and lead screw in this utility model.

[0021] Figure Labels

[0022] 1. Fixed base; 2. Electric telescopic rod; 3. Welding pallet body; 4. Control turntable; 5. Support frame; 6. Mounting box; 7. Sliding block; 8. First motor; 9. First drive shaft; 10. Welding workpiece clamping fixture; 11. Second motor; 12. Second drive shaft; 13. Transmission gear; 14. Gear groove; 15. Battery; 16. Third motor; 17. Lead screw. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0024] The technical solutions provided by the various embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0025] This utility model embodiment provides a welding pallet debugging fixture, including a fixed base 1, an electric telescopic rod 2 fixedly installed at the bottom of the fixed base 1, a welding pallet body 3 fixedly installed at the output end of the electric telescopic rod 2, and a control turntable 4 rotatably installed at the top of the fixed base 1.

[0026] Two support frames 5 are fixedly installed on the top of the control turntable 4. A mounting box 6 is fixedly installed on the top of the support frame 5. A sliding block 7 is slidably installed on the inner side of the mounting box 6.

[0027] A first motor 8 is fixedly installed on one side of the sliding block 7, a first drive shaft 9 is fixedly installed at the output end of the first motor 8, and a welding workpiece clamping fixture 10 is fixedly installed on the outside of the first drive shaft 9.

[0028] Furthermore,

[0029] In a further preferred embodiment of the present invention, a second motor 11 is fixedly installed at the bottom of the fixed base 1, a second drive shaft 12 is fixedly installed at the output end of the second motor 11, and a transmission gear 13 is fixedly installed on the outer side of the second drive shaft 12.

[0030] Furthermore, the material to be welded is placed above the welding tray body 3. The second motor 11 is controlled to drive the second drive shaft 12 and the transmission gear 13 to rotate. The transmission gear 13 can drive the control turntable 4 to rotate through the tooth groove 14. After the control turntable 4 rotates, it can adjust the position of the welding workpiece clamping fixture 10 above.

[0031] In a further preferred embodiment of the present invention, a toothed groove 14 is provided around the outer side of the control turntable 4, and the transmission gear 13 meshes with the toothed groove 14.

[0032] Furthermore, the toothed groove 14 facilitates the rotation of the transmission gear 13, which in turn drives the control turntable 4 to rotate, thereby facilitating the adjustment of the position of the upper welding workpiece clamping fixture 10.

[0033] In a further preferred embodiment of this utility model, a storage battery 15 is fixedly installed on the front side of the support frame 5, a third motor 16 is fixedly installed on the inner wall of one side of the mounting box 6, a lead screw 17 is fixedly installed on the output end of the third motor 16, and a sliding block 7 is threadedly installed on the outside of the lead screw 17.

[0034] Furthermore, after the third motor 16 starts, it drives the lead screw 17 to rotate. The lead screw 17 can drive the sliding block 7, the first motor 8, the first drive shaft 9 and the welding workpiece clamping fixture 10 to move through the threaded engagement. The welding workpiece clamping fixture 10 can clamp and fix the material, making the material more stable during welding.

[0035] In a further preferred embodiment of this utility model, the third motor 16 and the first motor 8 are electrically connected to the storage battery 15, and the sliding block 7 is L-shaped.

[0036] Furthermore, the battery 15 can supply power to the third motor 16 and the first motor 8, and the L-shaped sliding block 7 ensures that the first motor 8 is not obstructed or interfered with during movement.

[0037] In a further preferred embodiment of this utility model, an anti-slip rubber pad is fixedly installed on one side of the welding workpiece clamping fixture 10.

[0038] Furthermore, the anti-slip rubber pad allows the welding workpiece clamping fixture 10 to be more stable when clamping the material, which can increase the contact friction between the welding workpiece clamping fixture 10 and the material, and prevent the material from falling off during the welding process.

[0039] The specific operation is as follows: the material to be welded is placed above the welding tray body 3, and the second motor 11 is controlled to drive the second drive shaft 12 and the transmission gear 13 to rotate. The transmission gear 13 can drive the control turntable 4 to rotate through the tooth groove 14. After the control turntable 4 rotates, it can adjust the position of the welding workpiece clamping fixture 10 above. After the adjustment is completed, the electric telescopic rod 2 is controlled to drive the welding tray body 3 to rise, so that the material above the welding tray body 3 can be moved to the middle of the welding workpiece clamping fixture 10.

[0040] At this time, the control battery 15 supplies power to the third motor 16. After the third motor 16 starts, it drives the lead screw 17 to rotate. The lead screw 17 can drive the sliding block 7, the first motor 8, the first drive shaft 9 and the welding workpiece clamping fixture 10 to move through the threaded engagement. The welding workpiece clamping fixture 10 can clamp and fix the material, making the material more stable during welding. If it is necessary to adjust the angle of the material during the welding process, the first motor 8 can be controlled to drive the first drive shaft 9 and the welding workpiece clamping fixture 10 to rotate, and the electric telescopic rod 2 can drive the welding tray body 3 to rotate. After the welding workpiece clamping fixture 10 rotates, it can drive the material to rotate, and prevent the material from interfering with the welding tray body 3.

[0041] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A welding tray debugging fixture, characterized in that: Includes a fixed base (1), an electric telescopic rod (2) is fixedly installed at the bottom of the fixed base (1), a welding tray body (3) is fixedly installed at the output end of the electric telescopic rod (2), and a control turntable (4) is rotatably installed on the top of the fixed base (1). Two support frames (5) are fixedly installed on the top of the control turntable (4), and a mounting box (6) is fixedly installed on the top of the support frame (5). A sliding block (7) is slidably installed on the inner side of the mounting box (6). A first motor (8) is fixedly installed on one side of the sliding block (7), a first drive shaft (9) is fixedly installed at the output end of the first motor (8), and a welding workpiece clamping fixture (10) is fixedly installed on the outside of the first drive shaft (9).

2. The welding pallet debugging fixture as described in claim 1, characterized in that: The bottom of the fixed base (1) is fixedly installed with a second motor (11), the output end of the second motor (11) is fixedly installed with a second drive shaft (12), and the outer side of the second drive shaft (12) is fixedly installed with a transmission gear (13).

3. The welding pallet debugging fixture as described in claim 2, characterized in that: The control turntable (4) has a toothed groove (14) on its outer circumference, and the transmission gear (13) meshes with the toothed groove (14).

4. The welding pallet debugging fixture as described in claim 1, characterized in that: A battery (15) is fixedly installed on the front side of the support frame (5), a third motor (16) is fixedly installed on the inner wall of one side of the mounting box (6), a lead screw (17) is fixedly installed at the output end of the third motor (16), and a sliding block (7) is threadedly installed on the outside of the lead screw (17).

5. The welding pallet debugging fixture as described in claim 4, characterized in that: The third motor (16) and the first motor (8) are electrically connected to the battery (15), and the sliding block (7) is L-shaped.

6. The welding pallet debugging fixture as described in claim 1, characterized in that: An anti-slip rubber pad is fixedly installed on one side of the welding workpiece clamping fixture (10).