Automatic press-fitting device for LED lens module

Abstract

The utility model provides LED lens module automatic press -fitting device, including press -fitting work casing, carousel workbench, the top of press -fiting work casing is installed servo drive motor, servo drive motor's output shaft is connected with carousel workbench and drives carousel workbench rotation, carousel workbench's surface is provided with a plurality of annular distribution's press -fitting station part, one side of press -fiting work casing is installed with module detection support, the top of module detection support is installed with cylinder mounting arm, one end of cylinder mounting arm is installed with mould detection cylinder, one end of mould detection cylinder is provided with air -tightness detection head, and the detection station of module detection support top is correspondingly positioned below air -tightness detection head. The utility model discloses a side installation module detection support of press -fitting work casing, and the top of module detection support installs cylinder mounting arm, and this can detect LED lens module, and it is convenient to better determine the press -fitting precision and quality of LED lens module.

Description

Technical Field

[0001] This utility model belongs to the field of LED lens module technology, and relates to an automated pressing device for LED lens modules. Background Technology

[0002] With the rapid development of the motorcycle industry, modular design in motorcycle headlights has been widely adopted. Lens modules, with their superior light pattern and uniform illumination, are increasingly favored by headlight designers. Regarding lens materials, glass lenses, in particular, offer better optical performance than plastic lenses, while also being cheaper and easier to manufacture, showing a growing trend of replacing plastic lenses. However, as a typical thick-walled component, glass lenses are significantly heavier, sometimes even twice the weight of a plastic lens of the same volume.

[0003] LED lens modules typically require automated press-fitting. However, existing press-fitting devices have the drawback of not being able to effectively inspect the press-fitting quality during the press-fitting process. Therefore, we have designed an automated press-fitting device for LED lens modules. Summary of the Invention

[0004] The purpose of this invention is to provide an automated pressing device for LED lens modules to solve the problems mentioned in the background art.

[0005] The objective of this utility model can be achieved through the following technical solution: an automated pressing device for LED lens modules, comprising a pressing working housing and a turntable. A servo drive motor is installed at the top of the pressing working housing. The output shaft of the servo drive motor is connected to the turntable and drives the turntable to rotate. The surface of the turntable is provided with multiple annularly distributed pressing stations. A module detection bracket is installed on one side of the pressing working housing. A cylinder mounting arm is installed at the top of the module detection bracket. A mold detection cylinder is installed at one end of the cylinder mounting arm. An airtightness detection head is provided at one end of the mold detection cylinder. A detection station is located at the top of the module detection bracket below the airtightness detection head.

[0006] The aforementioned automated pressing device for LED lens modules also includes a feeding mechanism. This feeding mechanism comprises a transverse track support, a transverse track component, a track moving block, and a cylinder clamping claw. The transverse track support is mounted on the top of the pressing work housing. The transverse track component is positioned at the mounting plate of the transverse track support, and the track moving block slides along the transverse track component. The bottom end of the transverse track component is connected to the cylinder clamping claw. This configuration allows for better LED lens module feeding, ensuring the LED lens modules are accurately positioned at the pressing station.

[0007] The aforementioned automated pressing device for LED lens modules also includes an unloading mechanism. This unloading mechanism comprises an unloading track, an unloading moving block, and an unloading cylinder gripper. The unloading track is mounted on the top of the pressing working housing via a mounting bracket. The unloading moving block slides along the unloading track and drives the unloading cylinder gripper to move linearly. This configuration allows the pressed LED lens modules to be unloaded onto a module testing bracket for inspection.

[0008] The aforementioned automated pressing device for LED lens modules also includes a pressing mechanism. This pressing mechanism comprises a pressing cylinder frame mounted on the top of the pressing working housing and corresponding to the rotary worktable. A pressing cylinder component is mounted at one end of the pressing cylinder frame, and a pressing block is mounted at the other end of the pressing cylinder component. This design enables rapid and accurate pressing of the LED lens module, ensuring pressing precision.

[0009] The aforementioned automated pressing device for LED lens modules also includes a control panel. A connecting arm is mounted at one end of the control panel, which is then mounted on the pressing work housing via the connecting arm. This design facilitates better automated operation and control.

[0010] In the aforementioned automated pressing device for LED lens modules, a storage box is mounted on the top of the module testing bracket, located between the rotary table and the cylinder mounting arm. This design facilitates the storage of LED lens modules that fail the testing.

[0011] Compared with the prior art, the advantages of this utility model of automated pressing device for LED lens modules are as follows: by installing a module inspection bracket on one side of the pressing working housing, installing a cylinder mounting arm on the top of the module inspection bracket, installing a mold inspection cylinder on one end of the cylinder mounting arm, setting an airtightness inspection head on one end of the mold inspection cylinder, and placing the inspection station located at the top of the module inspection bracket below the airtightness inspection head, the LED lens module can be inspected, making it easier to better determine the pressing accuracy and quality of the LED lens module. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the automated pressing device for LED lens modules of this utility model.

[0013] Figure 2 This is a three-dimensional structural diagram of the cylinder mounting arm of the automated pressing device for LED lens modules according to this utility model.

[0014] Figure 3 This is a three-dimensional structural diagram of the unloading track of the automated pressing device for LED lens modules of this utility model.

[0015] Figure 4This is a schematic diagram of the servo drive motor of the automated pressing device for LED lens modules of this utility model.

[0016] Figure 5 This is a three-dimensional structural diagram of the pressing working housing of the automated pressing device for LED lens modules of this utility model.

[0017] In the diagram, 1. Press-fitting housing; 2. Turntable; 3. Horizontal rail support; 4. Horizontal rail component; 5. Rail moving block; 6. Cylinder clamping claw; 7. Press-fitting station; 8. Control panel; 9. Module testing bracket; 10. Press-fitting cylinder frame; 11. Press-fitting cylinder component; 12. Press-fitting block head; 13. Storage box; 14. Unloading rail; 15. Unloading moving block; 16. Unloading cylinder clamping claw; 17. Cylinder mounting arm; 18. Mold testing cylinder; 19. Air tightness testing head; 20. Testing station; 21. Servo drive motor. Detailed Implementation

[0018] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0019] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the technical solution of the automated pressing device for LED lens modules of this utility model is as follows:

[0020] As a first embodiment of this solution: the automated pressing device includes a pressing working housing 1 and a rotary table 2. A servo drive motor 21 is installed at the top of the pressing working housing 1. The servo drive motor 21 has a gearbox, which enables deceleration control. The output shaft of the servo drive motor 21 is connected to the rotary table 2 and drives the rotary table 2 to rotate. The surface of the rotary table 2 is provided with multiple annularly distributed pressing stations 7. A module detection bracket 9 is installed on one side of the pressing working housing 1. A cylinder mounting arm 17 is installed at the top of the module detection bracket 9. A mold detection cylinder 18 is installed at one end of the cylinder mounting arm 17. An airtightness detection head 19 is provided at one end of the mold detection cylinder 18. A detection station 20 is located at the top of the module detection bracket 9 below the airtightness detection head 19. The detection station 20 can hold LED lens modules.

[0021] As a second embodiment of this solution: based on embodiment one, as follows Figure 1 and Figure 3As shown, it also includes a feeding mechanism and a unloading mechanism. The feeding mechanism includes a transverse track support 3, a transverse track component 4, a track moving block 5, and a cylinder clamping claw 6. The transverse track support 3 is installed at the top of the press-fitting working housing 1. The transverse track component 4 is set at the mounting plate of the transverse track support 3 and the track moving block 5 slides along the transverse track component 4. The bottom end of the transverse track component 4 is connected to the cylinder clamping claw 6.

[0022] like Figure 1 and Figure 2 As shown, the unloading mechanism includes an unloading track 14, an unloading moving block 15, and an unloading cylinder gripper 16. The unloading track 14 is mounted on the top of the press-fitting working housing 1 by a mounting bracket. The unloading moving block 15 slides along the unloading track 14 and drives the unloading cylinder gripper 16 to move linearly.

[0023] Furthermore, a storage box 13 is installed at the top of the module testing bracket 9, and the storage box 13 is located between the turntable worktable 2 and the cylinder mounting arm 17.

[0024] As a third embodiment of this solution: the automated pressing device includes a pressing working housing 1 and a rotary table 2. A servo drive motor 21 is installed at the top of the pressing working housing 1. The servo drive motor 21 has a gearbox, which can realize deceleration control. The output shaft of the servo drive motor 21 is connected to the rotary table 2 and drives the rotary table 2 to rotate. The surface of the rotary table 2 is provided with multiple annularly distributed pressing stations 7. A module detection bracket 9 is installed on one side of the pressing working housing 1. A cylinder mounting arm 1 is installed at the top of the module detection bracket 9. 7. A mold inspection cylinder 18 is installed at one end of the cylinder mounting arm 17. An airtightness inspection head 19 is provided at one end of the mold inspection cylinder 18. Below the airtightness inspection head 19 is a corresponding inspection station 20 located at the top of the module inspection bracket 9. The inspection station 20 can hold the LED lens module. It also includes a pressing mechanism, which includes a pressing cylinder frame 10 installed at the top of the pressing working housing 1 and corresponding to the turntable worktable 2. A pressing cylinder component 11 is installed at one end of the pressing cylinder frame 10, and a pressing block head 12 is installed at one end of the pressing cylinder component 11. This facilitates the storage of LED lens modules that fail the inspection.

[0025] In Embodiment 1 and Embodiment 3, a control panel 8 is also included to facilitate better automated operation control. A connecting arm is installed at one end of the control panel 8, and the control panel 8 is installed on the press-fitting working housing 1 through the connecting arm.

[0026] Contents not described in detail herein are existing technologies known to those skilled in the art. The specific embodiments described herein are merely illustrative examples illustrating the spirit of this invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of this invention or exceeding the scope defined by the appended claims.

Claims

1. An automated pressing device for LED lens modules, comprising a pressing working housing (1) and a rotary table (2), wherein a servo drive motor (21) is mounted on the top of the pressing working housing (1), the output shaft of the servo drive motor (21) is connected to the rotary table (2) and drives the rotary table (2) to rotate, and the surface of the rotary table (2) is provided with a plurality of annularly distributed pressing stations (7), characterized in that, A module testing bracket (9) is installed on one side of the press-fitting working housing (1). A cylinder mounting arm (17) is installed at the top of the module testing bracket (9). A mold testing cylinder (18) is installed at one end of the cylinder mounting arm (17). An airtightness testing head (19) is provided at one end of the mold testing cylinder (18). A testing station (20) located at the top of the module testing bracket (9) is located below the airtightness testing head (19).

2. The automated pressing device for LED lens modules according to claim 1, characterized in that, It also includes a feeding mechanism, which includes a transverse track support (3), a transverse track component (4), a track moving block (5), and a cylinder clamping claw (6). The transverse track support (3) is installed at the top of the press-fitting working housing (1). The transverse track component (4) is set at the mounting plate of the transverse track support (3), and the track moving block (5) slides along the transverse track component (4). The bottom end of the transverse track component (4) is connected to the cylinder clamping claw (6).

3. The automated pressing device for LED lens modules according to claim 1, characterized in that, It also includes a discharge mechanism, which includes a discharge track (14), a discharge moving block (15) and a discharge cylinder gripper (16). The discharge track (14) is mounted on the top of the press-fitting working housing (1) by a mounting bracket. The discharge moving block (15) slides along the discharge track (14) and drives the discharge cylinder gripper (16) to move linearly.

4. The automated pressing device for LED lens modules according to claim 1, characterized in that, It also includes a pressing mechanism, which includes a pressing cylinder frame (10) installed on the top of the pressing working housing (1) and corresponding to the turntable worktable (2). One end of the pressing cylinder frame (10) is equipped with a pressing cylinder component (11), and one end of the pressing cylinder component (11) is equipped with a pressing block head (12).

5. The automated pressing device for LED lens modules according to claim 1, characterized in that, It also includes a control panel (8), one end of which is equipped with a connecting arm, and the control panel (8) is mounted on the press-fitting working housing (1) via the connecting arm.

6. The automated pressing device for LED lens modules according to claim 1, characterized in that, The module testing bracket (9) is equipped with a storage box (13) at its top, which is located between the turntable (2) and the cylinder mounting arm (17).

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