An upper cover plate spring assembly mechanism
Patent Information
- Application Number
- CN202521864437.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0002]如图1所示的一种电子零部件,其包括上盖A、簧板B和PIN针C,其在生产过程中,要将板簧置于上盖的内部,并将PIN针从上盖外部插入至其内部使上盖与板簧相连接,现有技术中的组装方式一般都是采用人工进行的,在具体操作过程中,操作人员很难将簧板的孔与上盖的孔进行精准定位,安装起来难度较高,既增加了操作人员的劳动强度,也无法保证工作效率,为此,亟需提供一种上盖板簧组装机构
[0019]本申请提供的上盖板簧组装机通过组装治具能将板簧定位放置在上盖的内部,并通过PIN针进料头能将PIN针精准的从上盖外部插入至其内部使上盖与板簧相连接,与现有技术相比,该组装机大大提高了工作效率,降低了操作人员的工作难度。
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Figure CN224795072U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component assembly technology, and specifically discloses an upper cover leaf spring assembly mechanism. Background Technology
[0002] like Figure 1 An electronic component is shown, comprising a top cover A, a spring plate B, and a PIN pin C. During production, the spring plate is placed inside the top cover, and the PIN pin is inserted from the outside of the top cover to connect the top cover and the spring plate. In existing technologies, assembly is generally done manually. In practice, it is difficult for operators to accurately position the holes in the spring plate and the top cover, making installation difficult, increasing the labor intensity of operators, and failing to guarantee work efficiency. Therefore, there is an urgent need to provide a top cover spring plate assembly mechanism. Utility Model Content
[0003] To overcome the shortcomings of the existing technology, this utility model discloses an upper cover leaf spring assembly mechanism.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a top cover leaf spring assembly mechanism, including a carrier, an assembly fixture, and a PIN needle feed head;
[0005] The assembly fixture includes a fixture seat located on one side of the carrier, a contour seat located above the fixture seat for placing the top cover, an elastic block located on one side of the fixture seat for abutting one side of the top cover, a clamping block slidably located on the other side of the carrier and cooperating with the elastic block for clamping the top cover, a flipping pressing block hinged on one side of the fixture seat for pressing the top cover, and a linkage drive unit located on the carrier and linked to the clamping block and the flipping pressing block.
[0006] The PIN needle feed head is located on the lateral side of the carrier to position the PIN needle into the upper cover and connect it to the inside of the spring plate.
[0007] More preferably, the elastic block includes a support, a T-shaped block, a pin, and a spring. The support is mounted on a carrier, and a guide hole is formed inside the support along the lateral direction. The T-shaped block passes through the guide hole and is positioned so that its lateral portion faces the contour seat. The spring is sleeved between the lateral portion of the T-shaped block and the support. An insertion hole communicating with the guide hole is formed inside the support along the height direction. A waist-shaped groove is formed on the lateral portion of the T-shaped block. The pin is inserted into the insertion hole from the top of the support and extends through the waist-shaped groove on the T-shaped block.
[0008] More preferably, the carrier has slide rails on both longitudinal sides, and a sliding plate is slidably connected above the two slide rails. The clamping block is fixed on the sliding plate and extends in the direction of the contour seat. The linkage drive unit passes through the carrier and is connected to the sliding plate.
[0009] More preferably, the carrier has a platform covering the sliding plate on one longitudinal side, and a light sensor corresponding to the PIN needle feed head is provided above the platform.
[0010] More preferably, a first clearance groove is provided on the platform surface of the frame, and the clamping block is located inside the first clearance groove and can be moved out of the clearance groove.
[0011] More preferably, the inside of the flipping pressure block is provided with a second clearance groove corresponding to the leaf spring.
[0012] Further preferably, it also includes an air blowing unit, which includes a bracket, a transverse rod, and an air blowing pipe. The bracket is located outside the base plate, the transverse rod faces the base plate and is fixed to the bracket in the transverse direction, and the air blowing pipe passes through the inside of the transverse rod and extends outward to be directly opposite the second clearance groove.
[0013] More preferably, a support block is provided above the bracket, and the PIN needle feed head is located above the support block and extends inward toward the interior of the contour base.
[0014] More preferably, a support block is provided on one longitudinal side of the fixture base, and the flipping pressure block is hinged to the support block via a hinge shaft.
[0015] More preferably, a cavity is formed in the lower part of the interior of the carrier;
[0016] The linkage drive unit includes a rotating plate, a telescopic arm, a hinged arm, a telescopic drive component, a push arm, and a push plate. The rotating plate is located inside the cavity and its middle part is connected to the bottom of the carrier via a rotating shaft. The telescopic arm is located inside the cavity and connected to one end of the rotating plate via a first connecting shaft. One end of the hinged arm is hinged to the telescopic arm inside the cavity. The other end of the hinge plate is hinged to the flipping pressure block inside the cavity. The telescopic drive component is located outside the carrier and connected to the telescopic arm. The push arm is connected to the other end of the rotating plate via a second connecting shaft. A third clearance groove is provided on one side of the carrier. The push plate is located above the carrier and its bottom passes through the third clearance groove and is connected to the push arm. An obtuse-angled groove is provided on the upper surface of the push plate. The bottom of the clamping block is connected to a sliding shaft and can be slidably disposed inside the obtuse-angled groove.
[0017] More preferably, the rotating plate is provided with a third connecting shaft on each side of the middle part, and the bottom of the carrier is provided with two fourth connecting shafts, with a tension spring connecting the two fourth connecting shafts and the two third connecting shafts.
[0018] This utility model achieves the following beneficial effects:
[0019] The cover leaf spring assembly machine provided in this application can position the leaf spring inside the cover using an assembly fixture, and can accurately insert the PIN needle from the outside of the cover into its interior using a PIN needle feed head to connect the cover and the leaf spring. Compared with the prior art, this assembly machine greatly improves work efficiency and reduces the difficulty of operation for operators.
[0020] Other features and advantages of this invention will be set forth in the following description and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description
[0021] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the present invention and, together with the specification, serve to explain the principles of the disclosure.
[0022] Figure 1 This is a schematic diagram of the finished product structure disclosed in this utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the assembly machine disclosed in this utility model;
[0024] Figure 3 This is a partial schematic diagram of the assembly machine disclosed in this utility model (the stand and light sensor have been removed);
[0025] Figure 4 This is a schematic diagram of the elastic block structure disclosed in this utility model;
[0026] Figure 5 This is a schematic diagram of the linkage drive unit structure disclosed in this utility model;
[0027] Figure 6 This is a schematic diagram of the working structure of this utility model;
[0028] In the diagram: 10. Carrier; 11. Third clearance groove;
[0029] 20. Assembly jig; 21. Jig base; 22. Contouring base; 23. Elastic block; 231. Support; 2311. Insertion hole; 2312. Guide hole; 232. T-block; 2321. Waist-shaped groove; 233. Pin; 234. Spring; 24. Clamping block; 241. Sliding shaft; 25. Flipping pressure block; 251. Second clearance groove; 252. Support block; 253. Hinge shaft; 26. Linkage drive unit; 261. Rotating plate; 2611. Rotating shaft; 2612. First connecting shaft; 2613. Second connecting shaft; 2614. Third connecting shaft; 262. Telescopic arm; 263. Hinge arm; 264. Telescopic drive component; 265. Push arm; 265. Push plate; 2661. Obtuse-angled groove; 267. Fourth connecting shaft; 268. Tension spring;
[0030] 30. PIN needle feed head;
[0031] 40. Stand; 41. First clearance groove;
[0032] 50. Light sensor;
[0033] 60. Air blowing unit; 61. Support; 62. Horizontal bar; 63. Air blowing pipe; 64. Support block;
[0034] 70. Slide rail;
[0035] 80. Sliding plate. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0037] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0038] Example
[0039] In order to make such Figure 1 The PIN pins shown quickly connect the top cover to the leaf spring for installation. (Refer to...) Figure 2 and Figure 6 As shown, this application discloses an upper cover leaf spring assembly mechanism, including a carrier 10, an assembly fixture 20, and a PIN needle feed head 30;
[0040] The assembly fixture 20 includes a fixture seat 21 located on one side of the carrier 10, a contour seat 22 located above the fixture seat 21 for placing the top cover, an elastic block 23 located on one side of the fixture seat 21 for abutting one side of the top cover, a clamping block 24 slidably located on the other side of the carrier 10 and cooperating with the elastic block 23 for clamping the top cover, a flipping pressure block 25 hinged on one side of the fixture seat 21 for pressing the top cover, and a linkage drive unit 26 located on the carrier 10 and linked to the clamping block 24 and the flipping pressure block 25.
[0041] The PIN needle feed head 30 is located on the lateral side of the carrier 10 to position the PIN needle into the upper cover and connect it to the inside of the spring plate.
[0042] Based on the above structure, during the installation of the top cover and the leaf spring, the top cover is first placed inside the contour seat 22, and then the leaf spring is placed inside the top cover (after the leaf spring is placed inside the top cover, the inner hole of the leaf spring will correspond to the inner hole of the top cover). After that, the linkage drive unit 26 drives the flipping pressure block 25 and the clamping block 24 to move synchronously. During this process, the clamping block 24 will cooperate with the elastic block 23 to clamp the top cover, while the flipping pressure block 25 flips and presses on the top cover. Finally, the PIN needle is pushed from the outside of the top cover into its interior through the PIN needle feed head 30, so that the PIN needle assembles the top cover and the leaf spring.
[0043] In one embodiment, the elastic block 23 of this application includes a support 231, a T-shaped block 232, a pin 233, and a spring 234. The support 231 is mounted on the carrier 10. A guide hole 2312 is formed in the interior of the support 231 along the lateral direction. The T-shaped block 232 passes through the interior of the guide hole 2312 and is positioned so that its lateral portion faces the contour seat 22. The spring 234 is sleeved between the lateral portion of the T-shaped block 232 and the support 231. The interior of the support 231 has a guide hole along the height direction. The T-shaped block 232 has a waist-shaped groove 2321 on its horizontal part, and the pin 233 is inserted into the socket 2311 from the top of the support 231 and extends through the waist-shaped groove 2321 on the T-shaped block 232. When the linkage drive unit 26 drives the clamping block 24 to move, the clamping block 24 will push the upper cover from one side until the other side of the upper cover abuts against the elastic block 23. In this way, the upper cover can be flexibly clamped, which can avoid damage to the upper cover compared with rigid clamping.
[0044] In one installation method, the present application provides slide rails 70 on both longitudinal sides of the carrier 10, and a sliding plate 80 is slidably connected above the two slide rails 70. The clamping block 24 is fixed on the sliding plate 80 and extends in the direction of the contour base 22. The linkage drive unit 26 passes through the carrier 10 and is connected to the sliding plate 80. When the linkage drive unit 26 drives the sliding plate 80 to move, the sliding plate 80 will move stably on the two slide rails 70. In this way, the clamping block 24 can move stably.
[0045] During installation, in order to detect whether the leaf spring is tilted, this application provides a platform 40 covering the sliding plate 80 on the longitudinal side of the carrier 10. Above the platform 40 is a light sensor 50 corresponding to the PIN needle feed head 30. When the leaf spring is placed inside the top cover, the light sensor 50 will emit light to detect whether the small hole on the outside of the leaf spring is connected to the small hole on the outside of the top cover.
[0046] Furthermore, in order to prevent the platform 40 from interfering with the movement of the clamping block 24, this application provides a first clearance groove 41 on the platform 40, and the clamping block 24 is located inside the first clearance groove 41 and can be moved out of the clearance groove.
[0047] To prevent the flipping block 25 from directly contacting and damaging the leaf spring during the flipping process, this application provides a second clearance groove 251 inside the flipping block 25 corresponding to the leaf spring. In this way, the flipping block 25 can avoid contact with the leaf spring after flipping. In addition, this application also includes an air blowing unit 60, which includes a bracket 61, a horizontal rod 62 and an air blowing pipe 63. The bracket 61 is located outside the base plate, the horizontal rod 62 faces the base plate and is fixed to the bracket 61 in the horizontal direction, and the air blowing pipe 63 passes through the inside of the horizontal rod 62 and extends outward to face the second clearance groove 251. When the leaf spring is placed on the top cover, the air blowing pipe 63 blows air through the second clearance groove 251 to press down the outer end of the leaf spring, thereby ensuring that the outer end of the leaf spring will not be lifted.
[0048] Based on the structure of the air blowing unit 60, this application also provides a support block 64 above the bracket 61, and the PIN needle feed head 30 is located above the support block 64 and extends inward toward the contour seat 22. In this way, the PIN needle feed head 30 is installed and fixed.
[0049] In order to achieve hinged fixation of the flipping pressure block 25, this application provides a support block 252 on the longitudinal side of the fixture base 21, and the flipping pressure block 25 is hinged to the support block 252 through the hinge shaft 253.
[0050] In one specific embodiment, the present application also provides a cavity (not shown in the present application) inside the lower part of the carrier 10;
[0051] The linkage drive unit 26 includes a rotating plate 261, a telescopic arm 262, a hinged arm 263, a telescopic drive component 264, a push arm 265, and a push plate 265. The rotating plate 261 is disposed inside the cavity, and its middle part is connected to the bottom of the carrier 10 through a rotating shaft 2611. The telescopic arm 262 is connected to one end of the rotating plate 261 inside the cavity through a first connecting shaft 2612. One end of the hinged arm 263 is hinged to the telescopic arm 262 inside the cavity. The other end of the hinged plate 265... The end is hinged to the flipping pressure block 25 inside the cavity. The telescopic drive component 264 is located outside the carrier 10 and connected to the telescopic arm 262. The push arm 265 is connected to the other end of the rotating plate 261 via the second connecting shaft 2613. A third clearance groove 11 is provided on one side of the carrier 10. The push plate 265 is located above the carrier 10 and its bottom passes through the third clearance groove 11 and is connected to the push arm 265. An obtuse-angled groove 266 is provided on the upper surface of the push plate 265. 1. The bottom of the clamping block 24 is connected to a sliding shaft 241, which can be slidably disposed inside the obtuse-angled groove 2661. When the upper cover is placed inside the contour seat 22 and the leaf spring is placed inside the upper cover, the telescopic drive 264 drives the telescopic arm 262 to move. At this time, the rotating plate 261 will rotate through the first connecting shaft 2612 and the second connecting shaft 2613. The first connecting shaft 2612 will drive the telescopic arm 262 to rotate, so that the hinge arm 263 will drive the flipping clamping block 24 to flip until it clamps the upper cover. The second connecting shaft 2613 will drive the push plate 266 to move through the push arm 265, so that the clamping block 24 moves with the sliding shaft 241 in the obtuse-angled groove 2661 until it clamps the upper cover. Based on the above structure and operation principle, the linkage drive unit 26 of this application can synchronously drive the clamping block 24 and the flipping pressing block 25 to clamp and press the upper cover. It has high work efficiency and ensures that the upper cover is accurately placed.
[0052] In addition, in specific implementations, the telescopic drive component 264 of this application may be selected from one of the following: a pneumatic cylinder, an electric cylinder, or a hydraulic cylinder, or other telescopic drive structures may be adopted, which will not be elaborated on here.
[0053] Based on the above solution, this application also provides third connecting shafts 2614 on both sides of the middle part of the rotating plate 261, and two fourth connecting shafts 267 at the bottom of the carrier 10. A tension spring 268 is connected between the two fourth connecting shafts 267 and the two third connecting shafts 2614. When the telescopic drive 264 drives the telescopic arm 262 to extend or retract, it can ensure that the rotating plate 261 has a certain tension. In this way, the flipping pressure block 25 will not press the upper cover instantly, and the clamping block 24 will not clamp the upper cover instantly.
[0054] In the description of this specification, the references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0055] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the scope of protection of this utility model.
Claims
1. A top cover leaf spring assembly mechanism, characterized in that, Includes carrier, assembly fixture and PIN needle feed head; The assembly fixture includes a fixture seat located on one side of the carrier, a contour seat located above the fixture seat for placing the top cover, an elastic block located on one side of the fixture seat for abutting one side of the top cover, a clamping block slidably located on the other side of the carrier and cooperating with the elastic block for clamping the top cover, a flipping pressing block hinged on one side of the fixture seat for pressing the top cover, and a linkage drive unit located on the carrier and linked to the clamping block and the flipping pressing block. The PIN needle feed head is located on the lateral side of the carrier to position the PIN needle into the upper cover and connect it to the inside of the spring plate.
2. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, The elastic block includes a support, a T-shaped block, a pin, and a spring. The support is mounted on a carrier. A guide hole is formed inside the support along the lateral direction. The T-shaped block passes through the guide hole and is positioned so that its lateral portion faces the contour seat. The spring is sleeved between the lateral portion of the T-shaped block and the support. An insertion hole communicating with the guide hole is formed inside the support along the height direction. A waist-shaped groove is formed on the lateral portion of the T-shaped block. The pin is inserted into the insertion hole from the top of the support and extends through the waist-shaped groove on the T-shaped block.
3. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, The carrier has slide rails on both longitudinal sides, and a sliding plate is slidably connected above the two slide rails. The clamping block is fixed on the sliding plate and extends in the direction of the contour seat. The linkage drive unit passes through the carrier and is connected to the sliding plate.
4. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, The carrier has a platform covering a sliding plate on its longitudinal side, and a light sensor corresponding to the PIN needle feed head is provided above the platform.
5. The upper cover leaf spring assembly mechanism according to claim 4, characterized in that, The platform has a first clearance groove, and the clamping block is located inside the first clearance groove and can be moved out of the clearance groove.
6. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, The inside of the flipping pressure block is provided with a second clearance groove corresponding to the leaf spring.
7. The upper cover leaf spring assembly mechanism according to claim 6, characterized in that, It also includes an air blowing unit, which includes a bracket, a horizontal rod and an air blowing pipe. The bracket is located outside the base plate, the horizontal rod faces the base plate and is fixed to the bracket in the horizontal direction, and the air blowing pipe passes through the inside of the horizontal rod and extends outward to be directly opposite the second clearance groove.
8. The upper cover leaf spring assembly mechanism according to claim 7, characterized in that, The bracket is provided with a support block above it, and the PIN needle feed head is located above the support block and extends inward toward the interior of the contour base.
9. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, A support block is provided on one longitudinal side of the fixture base, and the flipping pressure block is hinged to the support block through a hinge shaft.
10. The upper cover leaf spring assembly mechanism according to claim 1, characterized in that, The lower part of the carrier has a cavity; The linkage drive unit includes a rotating plate, a telescopic arm, a hinged arm, a telescopic drive component, a push arm, and a push plate. The rotating plate is located inside the cavity and its middle part is connected to the bottom of the carrier via a rotating shaft. The telescopic arm is located inside the cavity and connected to one end of the rotating plate via a first connecting shaft. One end of the hinged arm is hinged to the telescopic arm inside the cavity. The other end of the hinge plate is hinged to the flipping pressure block inside the cavity. The telescopic drive component is located outside the carrier and connected to the telescopic arm. The push arm is connected to the other end of the rotating plate via a second connecting shaft. A third clearance groove is provided on one side of the carrier. The push plate is located above the carrier and its bottom passes through the third clearance groove and is connected to the push arm. An obtuse-angled groove is provided on the upper surface of the push plate. The bottom of the clamping block is connected to a sliding shaft and can be slidably disposed inside the obtuse-angled groove.
11. The upper cover leaf spring assembly mechanism according to claim 10, characterized in that, The rotating plate has a third connecting shaft on each side of its middle section, and the base has two fourth connecting shafts at its bottom. A tension spring connects the two fourth connecting shafts and the two third connecting shafts.