A punching positioning device for metal castings
Patent Information
- Application Number
- CN202522259916.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-26
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-26
AI Technical Summary
[0003]但现有铸件打孔期间存在一定的弊端,由于打孔设备所采用的钻头高速旋转并传入铸件内部后,钻头受压的一瞬间,因持打孔装置人为因素干扰或者机械瞬时挤压力过大,钻头会出现抖动现象,严重时会造成铸件内孔壁出现异形的风险
[0014]1.本实用新型通过将磁吸组件预固定在铸件的上表面,接着以磁吸组件为中心控制钻头增稳机构沿着铸件上表面画圆并调整打孔位置,当打孔机运行后,钻头会顺着钻头增稳机构以及护套内部伸出,最终持续下降的钻头会对铸件进行精准且快速的打孔处理,避免铸件孔洞因钻头抖动而发生异形。
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Figure CN224795142U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drilling and positioning technology, specifically a drilling and positioning device for metal castings. Background Technology
[0002] Drilling holes in metal castings facilitates assembly and can also relieve stress generated during processing or welding. Drilling holes in the castings allows stress to be released in a concentrated manner, preventing deformation.
[0003] However, there are certain drawbacks in the existing casting drilling process. As the drill bit used in the drilling equipment rotates at high speed and penetrates into the casting, the drill bit may vibrate at the moment of pressure due to human interference with the drilling device or excessive instantaneous mechanical extrusion. In severe cases, this may cause irregularities in the inner wall of the casting.
[0004] In view of this, a drilling and positioning device for metal castings was designed to solve the above problems. Utility Model Content
[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0006] Therefore, the technical solution adopted by this utility model is as follows:
[0007] A drilling and positioning device for metal castings includes a drill bit stabilization mechanism, a magnetic suction component mounted on the drill bit stabilization mechanism, and a drill rod calibration component mounted on the drill bit stabilization mechanism. The drill bit stabilization mechanism includes a base with four sliding grooves inside. Limiting blocks are movably installed in the sliding grooves, and limiting rods are fixedly installed on the limiting blocks. Springs are provided on the outside of the limiting rods, and the springs are adapted to bear pressure on the base and the limiting blocks. A chuck is fixedly installed on the top of the limiting blocks. The drill rod calibration component includes a load-bearing arm movably installed on the chuck. A clamping seat is movably installed at the other end of the load-bearing arm. A protective sleeve is fixedly installed inside the clamping seat. Four symmetrically distributed inner pads are provided inside the protective sleeve, and leaf springs connect the inner pads and the protective sleeve.
[0008] In a preferred embodiment, the present invention can be further configured such that: four studs are fixedly installed at the bottom of the load-bearing arm, and nuts are installed on the outside of the studs.
[0009] In a preferred embodiment, the present invention can be further configured such that: the magnetic attraction assembly includes a base mounted on the outside of two of the studs, a positioning element is movably mounted inside the base, a coil is wound around the positioning element, and a housing is mounted on the outside of the positioning element.
[0010] In a preferred embodiment, the present invention can be further configured such that: the base is in the shape of a cross, and a through hole is provided in the plate end of the outer end of the base, and one end of the limiting rod is adapted to fit through the through hole.
[0011] In a preferred embodiment, the present invention can be further configured such that: the base is welded together from two horizontal plates and a cylindrical shell, and the bottom end of the positioning member is movably installed in a groove inside the cylindrical shell.
[0012] In a preferred embodiment, the present invention can be further configured such that: the inner pad is in the form of an L-shape, and a sliding post is fixedly installed inside the inner pad; the sheath has four sliding grooves, and the sliding post is adapted to pass through the sliding grooves.
[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:
[0014] 1. This utility model pre-fixes the magnetic suction component to the upper surface of the casting, and then controls the drill bit stabilization mechanism to draw a circle along the upper surface of the casting and adjust the drilling position with the magnetic suction component as the center. When the drilling machine is running, the drill bit will extend along the drill bit stabilization mechanism and the inside of the sheath. Finally, the continuously descending drill bit will perform precise and fast drilling on the casting, avoiding the irregular shape of the hole in the casting due to the vibration of the drill bit. Attached Figure Description
[0015] Figure 1 This is a schematic diagram illustrating the use of this utility model;
[0016] Figure 2 This is a schematic diagram of the magnetic suction component of this utility model;
[0017] Figure 3 This is a schematic diagram of the drill pipe calibration assembly of this utility model;
[0018] Figure 4 This is a schematic diagram of the drill bit stabilization mechanism of this utility model.
[0019] Figure label:
[0020] 100. Drill bit stabilizing mechanism; 110. Base; 1101. Slide groove; 1102. Stud; 120. Limiting block; 130. Chuck; 140. Limiting rod; 150. Spring;
[0021] 200. Magnetic suction assembly; 210. Base; 220. Housing; 230. Positioning element; 240. Coil;
[0022] 300. Drill pipe calibration assembly; 310. Load-bearing arm; 320. Sheath; 3201. Clamp; 330. Leaf spring; 340. Inner pad; 3401. Sliding column. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0024] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.
[0025] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a drilling and positioning device for metal castings.
[0026] Example 1:
[0027] Combination Figures 1 to 4 As shown, the present invention provides a drilling and positioning device for metal castings, including a drill bit stabilization mechanism 100, a magnetic suction component 200 mounted on the drill bit stabilization mechanism 100, and a drill rod calibration component 300 mounted on the drill bit stabilization mechanism 100. The drill bit stabilization mechanism 100, together with the drill rod calibration component 300, is used to provide stabilization and protection for the drill bit of the drilling machine, and the magnetic suction component 200 is used to adjust the hole position of the drill bit stabilization mechanism 100.
[0028] The drill bit stabilization mechanism 100 includes a base 110, with four sliding grooves 1101 inside the base 110. A limiting block 120 is movably installed in the sliding groove 1101. A limiting rod 140 is fixedly installed on the limiting block 120. A spring 150 is provided on the outside of the limiting rod 140, and the spring 150 is adapted to bear pressure on the base 110 and the limiting block 120. A chuck 130 is fixedly installed on the top of the limiting block 120.
[0029] The magnetic assembly 200 includes a base 210 mounted on the outside of two studs 1102, a positioning member 230 movably mounted inside the base 210, a coil 240 wound around the positioning member 230, and a housing 220 mounted on the outside of the positioning member 230. The base 210 is welded together from two horizontal plates and a cylindrical housing, and the bottom end of the positioning member 230 is movably mounted in a groove inside the cylindrical housing.
[0030] The drill pipe calibration assembly 300 includes a load-bearing arm 310 movably mounted on the chuck 130, a clamping seat 3201 movably mounted on the other end of the load-bearing arm 310, a protective sleeve 320 fixedly mounted inside the clamping seat 3201, four symmetrically distributed inner pads 340 provided inside the protective sleeve 320, and a leaf spring 330 connecting the inner pads 340 and the protective sleeve 320.
[0031] The inner pad 340 has an overall L-shaped structure, and a sliding column 3401 is fixedly installed inside the inner pad 340. The sheath 320 has four sliding grooves, and the sliding column 3401 is adapted to pass through the sliding grooves.
[0032] When in use, the coil 240 is energized beforehand until the positioning member 230 magnetically fixes the upper surface of the casting. Then, the drill bit stabilizing mechanism 100 and the base 210 are controlled to rotate around the positioning member 230 as the axis until the drill bit stabilizing mechanism 100 stops at the selected position of the casting. Then, the drill bit of the drilling machine is inserted along the four inner pads 340 until the drill bit passes through the four limit pressure blocks 120 and continues to squeeze into the interior of the casting.
[0033] As the drill bit rotates at high speed, the continuously descending drill bit is centrally constrained by four evenly distributed inner pads 340 and four limiting blocks 120, thereby ensuring the stability of the drill bit during its penetration into the casting and preventing the internal holes of the casting from becoming deformed due to drill bit vibration.
[0034] Example 3:
[0035] Combination Figure 3 and Figure 4 As shown, in the above embodiment, the base 110 has a cross-shaped structure, and a through hole is provided in the plate end of the outer end of the base 110. The limiting rod 140 is adapted to fit one end of the limiting pressure block 120 and passes through the through hole.
[0036] Four studs 1102 are fixedly installed at the bottom of the load-bearing arm 310, and nuts are installed on the outside of the studs 1102.
[0037] Preferably, the limiting pressure block 120 has an overall U-shaped structure, and the length of the bottom plate segment of the limiting pressure block 120 is twice the length of its top plate segment. The lower surface of the bottom plate segment of the limiting pressure block 120 has a rough structure to enhance the stability of the casting after attachment.
[0038] The working principle and usage process of this utility model are as follows: The device is placed on the upper surface of the casting in advance. At this time, the bottom of the positioning part 230 is adapted to fit the upper surface of the casting. Then, the positioning part 230 is energized and causes the positioning part 230 to generate magnetic force to attract and fix the casting.
[0039] Next, the drill bit of the drilling machine is inserted into the gaps inside the four inner pads 340 until the drill rod is fitted and clamped by the four inner pads 340 and thus stabilized and constrained. As the drill bit continues to descend and enters the inner side of the four limiting blocks 120, the vertically descending drill bit will quickly drill holes in the casting. When the drilling machine is running, the high-speed rotating drill bit achieves stable drilling under the dual constraint of the four inner pads 340 and the four limiting blocks 120, avoiding the problem of irregular hole shape caused by the drill bit pressure center deviating or shaking during the drilling of the casting.
[0040] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A drilling and positioning device for metal castings, comprising a drill bit stabilization mechanism (100), characterized in that, It also includes a magnetic suction assembly (200) mounted on the drill bit stabilization mechanism (100) and a drill pipe calibration assembly (300) mounted on the drill bit stabilization mechanism (100); The drill bit stabilization mechanism (100) includes a base (110), and four sliding grooves (1101) are provided inside the base (110). A limiting block (120) is movably installed in the sliding groove (1101). A limiting rod (140) is fixedly installed on the limiting block (120). A spring (150) is provided on the outside of the limiting rod (140), and the spring (150) is adapted to bear pressure on the base (110) and the limiting block (120). A chuck (130) is fixedly installed on the top of the limiting block (120). The drill pipe calibration assembly (300) includes a load-bearing arm (310) movably mounted on a chuck (130). A clamping seat (3201) is movably mounted at the other end of the load-bearing arm (310). A protective sleeve (320) is fixedly installed inside the clamping seat (3201). Four symmetrically distributed inner pads (340) are provided inside the protective sleeve (320). A leaf spring (330) connects the inner pads (340) and the protective sleeve (320).
2. The drilling and positioning device for metal castings according to claim 1, characterized in that, The bottom of the load-bearing arm (310) is fixedly equipped with four studs (1102), and nuts are installed on the outside of the studs (1102).
3. The drilling and positioning device for metal castings according to claim 1, characterized in that, The magnetic assembly (200) includes a base (210) mounted on the outside of two of the studs (1102), a positioning element (230) is movably mounted inside the base (210), a coil (240) is wound around the positioning element (230), and a housing (220) is mounted on the outside of the positioning element (230).
4. The drilling and positioning device for metal castings according to claim 1, characterized in that, The base (110) has a cross-shaped structure, and a through hole is provided in the plate end of the outer end of the base (110). The end of the limiting rod (140) away from the limiting pressure block (120) is adapted to pass through the through hole.
5. A drilling and positioning device for metal castings according to claim 3, characterized in that, The base (210) is welded together from two horizontal plates and a cylindrical shell, and the bottom end of the positioning member (230) is movably installed in a groove inside the cylindrical shell.
6. The drilling and positioning device for metal castings according to claim 1, characterized in that, The inner pad (340) has an overall L-shaped structure, and a sliding column (3401) is fixedly installed inside the inner pad (340). The sheath (320) has four sliding grooves, and the sliding column (3401) is adapted to pass through the sliding groove.