Adaptive clamping device for a second line hard machining center

CN224795188UActive Publication Date: 2026-09-25KUNSHAN DUYANG CNC MASCH TOOL EQUIP CO LTD
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Patent Information

Application Number
CN202522237761.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-25
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

传统的夹具系统通常采用机械式、液压或气动夹紧方式,但在面对异形工件、薄壁件或多品种小批量生产时,形状复杂或尺寸多变的工件,需频繁更换夹具或调整夹紧位置,降低生产效率,故我们重新设计一种二线一硬加工中心自适应夹紧装置

Benefits of technology

本实用新型提供二线一硬加工中心自适应夹紧装置,通过设置第一驱动螺纹杆在第一限位滑动槽的内部转动,调节第一滑动底盘的整体位置,同时通过第二驱动螺纹杆带动第二滑动底盘在第二限位滑动槽内部的位置移动,控制两侧辅助挤压盘和主力挤压盘之间的间距,对于需要加工的金属件进行夹取固定作业,在主力挤压盘和辅助挤压盘的表面设置多个位置的收缩底盘柱和伸缩接触柱,在伸缩接触柱受到金属件挤压的时候,会自动收缩到收缩底盘柱的内部,对于缓力挤压弹簧挤压收缩,实现对于不同形状金属件的挤压固定作业,提高装置的固定适配效果,金属件固定在主力挤压盘和辅助挤压盘之间的时候,通过转动调节电机可以转动动力轴,实现不同角度的加工作业。

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Abstract

The utility model discloses a two -line a hard machining center self -adaptation clamping device relates to two -line a hard machining center technical field, including clamping fixed station, the one side top surface of clamping fixed station is established with first limit sliding slot, the inside rotation of first limit sliding slot is connected with first drive screw rod, and one side surface swing joint of first drive screw rod has first sliding chassis, and one side top of first sliding chassis is fixedly connected with first connecting frame, and one side rotation of first connecting frame is connected with power shaft. Through setting first drive screw rod inside rotation in first limit sliding slot, the overall position of first sliding chassis is adjusted, and through second drive screw rod drives the position removal of second sliding chassis in second limit sliding slot inside simultaneously, controls the interval between both sides auxiliary extrusion disc and main extrusion disc, and carries out the clamping fixed operation to the metal piece of needing processing.
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Description

Technical Field

[0001] This utility model relates to the technical field of two-wire and one-hard machining centers, and in particular to an adaptive clamping device for two-wire and one-hard machining centers. Background Technology

[0002] In the field of modern machining, two-spindle, one-hardened machining centers (i.e., hardened rail machining centers with dual spindles and dual turrets) are widely used in industries such as automotive, aerospace, and mold manufacturing due to their high efficiency, high rigidity, and comprehensive machining capabilities. However, when machining complex parts, the workpiece clamping stability and self-adaptive clamping capability directly affect machining accuracy, surface quality, and production efficiency. Traditional clamping systems typically employ mechanical, hydraulic, or pneumatic clamping methods. However, when dealing with irregularly shaped workpieces, thin-walled parts, or multi-variety, small-batch production, workpieces with complex shapes or varying dimensions require frequent fixture changes or clamping position adjustments, reducing production efficiency. Therefore, we have redesigned a self-adaptive clamping device for two-spindle, one-hardened machining centers. Utility Model Content

[0003] The purpose of this invention is to provide an adaptive clamping device for a two-wire, one-hard machining center.

[0004] To solve the above technical problems, this utility model provides the following technical solution: an adaptive clamping device for a two-wire, one-hard machining center, including a clamping fixing table. A first limiting sliding groove is formed on the top surface of one side of the clamping fixing table. A first driving threaded rod is rotatably connected inside the first limiting sliding groove. A first sliding base is movably connected to one side surface of the first driving threaded rod. A first connecting frame is fixedly connected to the top surface of one side of the first sliding base. A power shaft is rotatably connected to one side of the first connecting frame. A main extrusion plate is fixedly connected to one side surface of the power shaft. A rotation adjustment motor is fixedly installed on the back side of one side of the first connecting frame. A shrinking base column is fixedly connected to one side surface of the main extrusion plate. A telescopic contact column is telescopically connected to the top surface of one side of the shrinking base column. A force-relieving extrusion spring is fixedly connected between the telescopic contact column and the shrinking base column.

[0005] Preferably, a second limiting sliding groove is provided on the top surface of one side of the clamping and fixing table, a second driving threaded rod is movably installed inside the second limiting sliding groove, a second sliding base is movably connected to one side surface of the second driving threaded rod, a second connecting frame is fixedly connected to one side top of the second sliding base, a driven shaft is rotatably connected to one side surface of the second connecting frame, and an auxiliary extrusion plate is fixedly connected to one side top of the driven shaft.

[0006] Preferably, the first limiting sliding groove and the second driving threaded rod are symmetrically distributed on both sides of the top of the clamping and fixing table. The internal structure of the first limiting sliding groove and the second driving threaded rod is the same. The connection relationship between the first driving threaded rod and the first sliding base is a threaded driving connection, and the connection relationship between the second driving threaded rod and the second sliding base is a threaded driving connection.

[0007] Preferably, the rotation adjustment motor and the power shaft are connected by a drive connection; the main extrusion plate and the auxiliary extrusion plate have the same dimensions and the same structure; the shrinkage base column and the telescopic contact column are in one-to-one correspondence; the shrinkage base column and the telescopic contact column are connected by a movable sleeve; and there are several shrinkage base columns distributed on one side surface of the main extrusion plate.

[0008] Preferably, a connecting mounting arm is fixedly connected to the top edge surface of one side of the main extrusion disc, an extrusion drive motor is fixedly connected to the top back side of one side of the connecting mounting arm, a telescopic extrusion column is telescopically driven connected to the top side of one side of the extrusion drive motor, and an extrusion limiting disc is fixedly connected to the top side of one side of the telescopic extrusion column.

[0009] Preferably, there are three connecting mounting arms, which are arranged in a circle on one side surface of the main extrusion plate, and an extrusion drive motor is fixedly installed on the top back of each of the three connecting mounting arms.

[0010] Compared with related technologies, the adaptive clamping device for a two-wire, one-hard machining center provided by this utility model has the following advantages: This utility model provides an adaptive clamping device for a two-wire, one-hard machining center. A first driving threaded rod rotates within a first limiting sliding groove, adjusting the overall position of the first sliding base. Simultaneously, a second driving threaded rod moves the second sliding base within the second limiting sliding groove, controlling the distance between the auxiliary extrusion plates and the main extrusion plate. This allows for clamping and fixing of the metal parts to be processed. Multiple retractable base columns and telescopic contact columns are positioned on the surfaces of the main and auxiliary extrusion plates. When the telescopic contact columns are compressed by the metal parts, they automatically retract into the retractable base columns. The compression springs also retract, enabling the clamping and fixing of metal parts of different shapes, improving the device's adaptability. When the metal part is fixed between the main and auxiliary extrusion plates, rotating the adjusting motor rotates the power shaft, allowing for machining operations at different angles.

[0011] This utility model provides an adaptive clamping device for a two-line, one-hard machining center. It features connecting and mounting arms on the top surfaces of the main extrusion plate and the auxiliary extrusion plate. An extrusion drive motor at the top of the connecting and mounting arms controls the extension and retraction of the telescopic extrusion column. The extrusion limiting plate assists in the side extrusion and fixing of the metal part in multiple directions, further improving the clamping and fixing performance of the device and enhancing the accuracy of subsequent processing. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the overall side top view of the device of this utility model; Figure 3 This is a schematic diagram of the connection structure between the retractable chassis column and the telescopic contact column of this utility model; Figure 4 This utility model Figure 1 A magnified structural diagram at point A.

[0013] The following are the labeling elements in the diagram: 1. Clamping and fixing platform; 2. First limiting sliding groove; 3. First driving threaded rod; 4. First sliding base; 5. First connecting frame; 7. Power shaft; 8. Main extrusion plate; 9. Rotation adjustment motor; 10. Retractable base column; 11. Telescopic contact column; 12. Force-relieving extrusion spring; 13. Second driving threaded rod; 14. Second limiting sliding groove; 15. Second sliding base; 16. Second connecting frame; 17. Driven shaft; 18. Auxiliary extrusion plate; 19. Connecting mounting arm; 20. Extrusion drive motor; 21. Telescopic extrusion column; 22. Extrusion limiting plate. Detailed Implementation Example

[0014] Please see Figure 1-4This utility model provides a technical solution: an adaptive clamping device for a two-wire, one-hard machining center, including a clamping station 1. A first limiting sliding groove 2 is formed on the top surface of one side of the clamping station 1. A first driving threaded rod 3 is rotatably connected inside the first limiting sliding groove 2. A first sliding base 4 is movably connected to one side of the first driving threaded rod 3. A first connecting frame 5 is fixedly connected to the top surface of one side of the first sliding base 4. A power shaft 7 is rotatably connected to one side of the first connecting frame 5. A main extrusion plate 8 is fixedly connected to one side of the power shaft 7. A rotation adjustment motor 9 is fixedly installed on the back side of one side of the first connecting frame 5. A shrinking base column 10 is fixedly connected to one side of the main extrusion plate 8. A telescopic contact column 11 is telescopically connected to the top surface of one side of the shrinking base column 10. A force-relieving extrusion spring 12 is fixedly connected between the telescopic contact column 11 and the shrinking base column 10. A second limiting sliding groove 14 is formed on the top surface of one side of the clamping station 1. A second driving threaded rod 13 is movably installed inside the second limiting sliding groove 14. A first driving threaded rod 13 is movably connected to one side of the second driving threaded rod 13. The second sliding base 15 has a second connecting frame 16 fixedly connected to one side top. A driven shaft 17 is rotatably connected to one side surface of the second connecting frame 16. An auxiliary extrusion plate 18 is fixedly connected to one side top of the driven shaft 17. The first limiting sliding groove 2 and the second driving threaded rod 13 are symmetrically distributed on both sides of the top of the clamping and fixing table 1. The internal structures of the first limiting sliding groove 2 and the second driving threaded rod 13 are the same. The connection between the first driving threaded rod 3 and the first sliding base 4 is a threaded drive connection. The connection between the second driving threaded rod 13 and the second sliding base 15 is a threaded drive connection. The connection between the rotation adjustment motor 9 and the power shaft 7 is a drive connection. The main extrusion plate 8 and the auxiliary extrusion plate 18 have the same specifications and dimensions. The main extrusion plate 8 and the auxiliary extrusion plate 18 have the same structure. The positions of the shrinking base column 10 and the telescopic contact column 11 correspond one-to-one. The connection between the shrinking base column 10 and the telescopic contact column 11 is a movable sleeve. There are several shrinking base columns 10, which are distributed on one side surface of the main extrusion plate 8.

[0015] In the implementation scheme, the first driving threaded rod 3 rotates inside the first limiting sliding groove 2 to adjust the overall position of the first sliding base 4. At the same time, the second driving threaded rod 13 drives the second sliding base 15 to move inside the second limiting sliding groove 14, controlling the distance between the auxiliary extrusion plates 18 and the main extrusion plate 8 on both sides, and clamping and fixing the metal parts to be processed. Multiple shrinkage base columns 10 and telescopic contact columns 11 are set on the surface of the main extrusion plate 8 and the auxiliary extrusion plate 18. When the telescopic contact column 11 is squeezed by the metal parts, it will automatically shrink into the shrinkage base column 10, and the pressure-relieving extrusion spring 12 will squeeze and shrink, realizing the extrusion and fixing of metal parts of different shapes, improving the fixing and adaptation effect of the device. When the metal parts are fixed between the main extrusion plate 8 and the auxiliary extrusion plate 18, the power shaft 7 can be rotated by rotating the adjusting motor 9 to realize processing operations at different angles. Example

[0016] Please see Figure 1-4 This utility model provides a technical solution: an adaptive clamping device for a two-wire, one-hard machining center, comprising a connecting mounting arm 19 fixedly connected to the top edge surface of one side of the main extrusion plate 8, an extrusion drive motor 20 fixedly connected to the top back side of one side of the connecting mounting arm 19, a telescopic extrusion column 21 telescopically connected to one side of the extrusion drive motor 20, an extrusion limiting plate 22 fixedly connected to one side of the telescopic extrusion column 21, and three connecting mounting arms 19 arranged in a circle on one side surface of the main extrusion plate 8, with an extrusion drive motor 20 fixedly mounted on the top back side of each of the three connecting mounting arms 19.

[0017] In the implementation plan, a connecting mounting arm 19 is set on the top surface of the main extrusion plate 8 and the auxiliary extrusion plate 18. An extrusion drive motor 20 is set at the top of the connecting mounting arm 19 to control the extension and retraction of the telescopic extrusion column 21. The extrusion limiting plate 22 assists in the side extrusion and fixing of the metal part in multiple directions, further improving the clamping and fixing of the device and improving the accuracy of subsequent processing.

[0018] Working principle: By setting the first drive threaded rod 3 to rotate inside the first limiting sliding groove 2, the overall position of the first sliding base 4 is adjusted. At the same time, the second drive threaded rod 13 drives the second sliding base 15 to move inside the second limiting sliding groove 14, controlling the distance between the auxiliary extrusion plates 18 and the main extrusion plate 8 on both sides, and clamping and fixing the metal parts to be processed. Multiple shrinkage base columns 10 and telescopic contact columns 11 are set on the surface of the main extrusion plate 8 and the auxiliary extrusion plate 18. When the telescopic contact column 11 is squeezed by the metal parts, it will automatically shrink into the shrinkage base column 10. The pressure-relieving extrusion spring 12 is squeezed and shrunken, realizing the extrusion and fixing of metal parts of different shapes, improving the fixing and adaptation effect of the device. When the metal parts are fixed between the main extrusion plate 8 and the auxiliary extrusion plate 18, the power shaft 7 can be rotated by rotating the adjustment motor 9 to realize processing operations at different angles. By setting connecting mounting arms 19 on the top surfaces of the main extrusion plate 8 and the auxiliary extrusion plate 18, and setting an extrusion drive motor 20 at the top of the connecting mounting arms 19 to control the extension and retraction of the telescopic extrusion column 21, and using the extrusion limiting plate 22 to assist in the side extrusion and fixing of the metal parts in multiple directions, the clamping and fixing of the device is further improved, and the accuracy of subsequent processing is improved.

Claims

1. An adaptive clamping device for a two-wire, one-hard machining center, comprising a clamping station (1), wherein a first limiting sliding groove (2) is provided on the top surface of one side of the clamping station (1), characterized in that: The first limiting sliding groove (2) is rotatably connected to the first driving threaded rod (3). The first sliding base (4) is movably connected to one side surface of the first driving threaded rod (3). The first connecting frame (5) is fixedly connected to the top of one side of the first sliding base (4). The first connecting frame (5) is rotatably connected to one side of the first connecting frame (5). The main extrusion plate (8) is fixedly connected to one side surface of the power shaft (7). The rotation adjustment motor (9) is fixedly installed on the back side of one side of the first connecting frame (5). The shrinking base column (10) is fixedly connected to one side surface of the main extrusion plate (8). The shrinking base column (10) is telescopically connected to the top of one side of the shrinking base column (10). The stretching contact column (11) is telescopically connected to the top of one side of the stretching contact column (11) and the shrinking base column (10). The force-relieving extrusion spring (12) is fixedly connected between the stretching contact column (11) and the shrinking base column (10).

2. The adaptive clamping device for a two-wire, one-hard machining center according to claim 1, characterized in that, The clamping and fixing table (1) has a second limiting sliding groove (14) on one side top surface. A second driving threaded rod (13) is movably installed inside the second limiting sliding groove (14). A second sliding base (15) is movably connected to one side surface of the second driving threaded rod (13). A second connecting frame (16) is fixedly connected to one side top of the second sliding base (15). A driven shaft (17) is rotatably connected to one side surface of the second connecting frame (16). An auxiliary extrusion plate (18) is fixedly connected to one side top of the driven shaft (17).

3. The adaptive clamping device for a two-wire, one-hard machining center according to claim 2, characterized in that, The first limiting sliding groove (2) and the second driving threaded rod (13) are symmetrically distributed on both sides of the top of the clamping and fixing table (1). The internal structure of the first limiting sliding groove (2) and the second driving threaded rod (13) is the same. The connection relationship between the first driving threaded rod (3) and the first sliding base (4) is a threaded driving connection. The connection relationship between the second driving threaded rod (13) and the second sliding base (15) is a threaded driving connection.

4. The adaptive clamping device for a two-wire, one-hard machining center according to claim 2, characterized in that, The rotation adjustment motor (9) and the power shaft (7) are connected by a drive connection. The main extrusion plate (8) and the auxiliary extrusion plate (18) have the same size and specifications. The main extrusion plate (8) and the auxiliary extrusion plate (18) have the same structure. The positions of the shrinking base column (10) and the telescopic contact column (11) correspond one-to-one. The connection between the shrinking base column (10) and the telescopic contact column (11) is a movable sleeve. There are several shrinking base columns (10), and several shrinking base columns (10) are distributed on one side surface of the main extrusion plate (8).

5. The adaptive clamping device for a two-wire, one-hard machining center according to claim 1, characterized in that, A connecting mounting arm (19) is fixedly connected to the top edge surface of one side of the main extrusion plate (8). An extrusion drive motor (20) is fixedly connected to the top back side of one side of the connecting mounting arm (19). A telescopic extrusion column (21) is telescopically connected to the top side of one side of the extrusion drive motor (20). An extrusion limiting plate (22) is fixedly connected to the top side of one side of the telescopic extrusion column (21).

6. The adaptive clamping device for a two-wire, one-hard machining center according to claim 5, characterized in that, The number of the connecting mounting arms (19) is three. The three connecting mounting arms (19) are distributed in a circle on one side surface of the main extrusion plate (8). The top of the back of each of the three connecting mounting arms (19) is fixedly mounted with an extrusion drive motor (20).