Pneumatic quick-change side top tooling for CNC machining
Patent Information
- Application Number
- CN202522049558.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0004]为了解决安装板出现前后位移的情况的问题,现有技术是采用通过定位块和定位槽的嵌套配合,可以避免安装板出现前后位移的情况,再通过限位架和限位槽的配合,可以对安装板顶部进行限制,以此可以保证安装板对铝垫块的限制效果的方式进行处理,但是还会出现无法做到精准定位以及装置与快换系统兼容性差的情况,进而导致工作人员的拆卸更换效率降低、导致生产收益损耗的问题
[0016]1、本实用新型提供一种CNC加工用气动快换侧顶工装,采用气动底座机构、定位侧顶机构、工作底板、二位五通电磁阀、摩擦推板、定位拉钉孔、定位底板、支撑连接柱、活塞、连接楔块、滑动柱、滑动楔块、测顶销机构、双作用气缸、顶销顶板、顶销底板、活动限位柱、钢弹簧的配合,通过二位五通电磁阀与双作用气缸连接,带动活塞上下移动,从而连接楔块带动滑动楔块并挤压向中运动,顶销顶板从两侧顶住工装板底板,定位完成实现加工,保证了装置做到精准定位且保证了安装时的稳定性。
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Figure CN224795209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of CNC machining technology, specifically to a pneumatic quick-change side-top tooling for CNC machining. Background Technology
[0002] The new side-mounted pneumatic quick-change tooling is a modular quick-change terminal designed to address the pain points of "long downtime for fixture changes, unstable lateral positioning, and excessive manual intervention" in CNC multi-variety, small-batch production. Traditional "pull-down" zero-point systems occupy Z-axis space, and lateral reference components such as valve bodies and housings can only be raised twice and manually tightened, resulting in long changeover times. Furthermore, the side-mounted mechanism conflicts with the quick-change disc interface, making "one-click pneumatic interchange" impossible. With the advancement of flexible manufacturing, there is an urgent need for a new type of pneumatic zero-point quick-change side-mounted tooling with ultra-thin side locks, zero Z-axis interference, and compatibility with lateral positioning references to accelerate production line cycle time and improve multi-variety, small-batch production and profitability.
[0003] Patent publication number CN221735245U discloses a quick-clamping welding side-top fixture, including a side-top fixture body. The bottom of the side-top fixture body is provided with a side-top component for limiting and fixing the workpiece. The top of the side-top fixture body is provided with an installation component for convenient replacement of the side-top component. The installation component includes an installation groove that extends through the top of the side-top fixture body. The installation groove has an L-shaped cross-section. An installation plate is provided inside the installation groove. Two spaced positioning blocks are installed on both sides of the installation plate. A positioning groove is provided on the side of the side-top fixture body near the positioning blocks.
[0004] To address the issue of forward and backward displacement of the mounting plate, existing technology employs a nested combination of positioning blocks and positioning slots to prevent such displacement. Furthermore, the use of a limiting bracket and limiting slots restricts the top of the mounting plate, ensuring effective restraint of the aluminum pad. However, this approach still suffers from inaccurate positioning and poor compatibility with quick-change systems, leading to reduced disassembly and replacement efficiency and reduced production revenue. Utility Model Content
[0005] The purpose of this invention is to provide a pneumatic quick-change side-top tooling for CNC machining to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A pneumatic quick-change side-top tooling for CNC machining includes a pneumatic base mechanism, an interchangeable tooling plate mechanism is provided on the top surface of the pneumatic base mechanism, and positioning side-top mechanisms are provided on both sides of the top surface of the pneumatic base mechanism and on both sides of the interchangeable tooling plate mechanism.
[0008] The positioning side top mechanism includes a support connecting column, which is fixedly connected to the surface of the pneumatic base mechanism, and a double-acting cylinder is fixedly connected to the top surface of the support connecting column.
[0009] A further improvement of the present invention is that: a piston is movably connected inside the double-acting cylinder, a connecting wedge is fixedly connected to the bottom surface of the piston, and a sliding column is fixedly connected to the surface of the connecting wedge.
[0010] A further improvement of this utility model is that a sliding wedge is slidably connected to the surface of the sliding column, and a top-feeding pin mechanism is provided on one side of the sliding wedge.
[0011] A further improvement of the present invention is that the measuring pin mechanism includes a pin base plate, the pin base plate is fixedly connected to one side of the sliding wedge, a steel spring is fixedly connected to the surface of the pin base plate, a pin top plate is fixedly connected to one side of the steel spring, and a movable limiting post is fixedly connected to one side of the pin top plate, the movable limiting post being movably connected inside the pin base plate.
[0012] A further improvement of the present invention is that the pneumatic base mechanism includes a working base plate, which is fixedly connected to the surface of the supporting connecting column. A two-position five-way solenoid valve is provided on the top surface of the working base plate. A positioning base plate is fixedly connected to the top surface of the working base plate and to one side of the two-position five-way solenoid valve. A positioning pull pin hole is opened inside the positioning base plate. Friction push plates are fixedly connected to the top surface of the working base plate and to both sides of the positioning base plate.
[0013] A further improvement of the present invention is that the interchangeable tooling plate mechanism includes a tooling plate base plate, the tooling plate base plate is movably connected to the top surface of the positioning base plate, a tooling plate top plate is fixedly connected to the middle of the top surface of the tooling plate base plate, quick-change rivet mechanisms are provided on the top surface of the tooling plate base plate and on both sides of the tooling plate top plate, and a replacement handle is fixedly connected to one side of the tooling plate base plate.
[0014] A further improvement of the present invention is that the quick-change rivet mechanism includes a rivet top plate, which is movably connected to the surface of the tooling plate bottom plate. A threaded rotating rod is fixedly connected inside the rivet top plate. The threaded rotating rod is threadedly connected to the tooling plate bottom plate. A limiting ball is fixedly connected to the bottom surface of the threaded rotating rod, and the limiting ball engages with the positioning rivet hole.
[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0016] 1. This utility model provides a pneumatic quick-change side-top tooling for CNC machining. It adopts a pneumatic base mechanism, a positioning side-top mechanism, a working base plate, a two-position five-way solenoid valve, a friction push plate, a positioning pull pin hole, a positioning base plate, a support connecting column, a piston, a connecting wedge, a sliding column, a sliding wedge, a top pin mechanism, a double-acting cylinder, a top pin plate, a top pin base plate, a movable limit column, and a steel spring. The two-position five-way solenoid valve is connected to the double-acting cylinder, which drives the piston to move up and down. This causes the connecting wedge to drive the sliding wedge and press it towards the center. The top pin plate presses against the tooling base plate from both sides, and the positioning is completed to realize the machining. This ensures that the device can be accurately positioned and ensures the stability during installation.
[0017] 2. This utility model provides a pneumatic quick-change side-top tooling for CNC machining. It adopts the cooperation of an interchangeable tooling plate mechanism, a tooling plate base plate, a quick-change rivet mechanism, a replacement handle, a tooling plate top plate, a rivet top plate, a threaded rotating rod, and a limiting ball. During initial positioning, the tooling plate base plate is installed so that the quick-change rivet mechanism is aligned with the positioning rivet hole. The rivet top plate is then twisted into the positioning rivet hole, causing the limiting ball to be squeezed into the three movable balls in the positioning rivet hole, thus achieving the initial positioning of the tooling plate base plate. After machining, the quick-change rivet mechanism is twisted out and pulled out by the replacement handle, achieving quick replacement, ensuring accurate positioning and compatibility between the device and the quick-change system, and improving disassembly and replacement efficiency. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the pneumatic base mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the interchangeable tooling plate mechanism of this utility model;
[0021] Figure 4 This is a schematic diagram of the quick-change rivet mechanism of this utility model;
[0022] Figure 5 This is a schematic diagram of the positioning side top mechanism of this utility model;
[0023] Figure 6 This is a schematic diagram of the top pin measuring mechanism of this utility model.
[0024] In the diagram: 1. Pneumatic base mechanism; 2. Interchangeable tooling plate mechanism; 3. Positioning side top mechanism; 11. Working base plate; 12. Two-position five-way solenoid valve; 13. Friction push plate; 14. Positioning rivet hole; 15. Positioning base plate; 21. Tooling plate base plate; 22. Quick-change rivet mechanism; 23. Replacement handle; 24. Tooling plate top plate; 221. Rivet top plate; 222. Threaded rotating rod; 223. Limit ball; 31. Support connecting column; 32. Piston; 33. Connecting wedge; 34. Sliding column; 35. Sliding wedge; 36. Top pin mechanism; 37. Double-acting cylinder; 361. Top pin top plate; 362. Top pin base plate; 363. Movable limit column; 364. Steel spring. Detailed Implementation
[0025] The present invention will be further described in detail below with reference to embodiments:
[0026] Example 1
[0027] like Figure 1-6 As shown, this utility model provides a pneumatic quick-change side-top tooling for CNC machining, including a pneumatic base mechanism 1. An interchangeable tooling plate mechanism 2 is provided on the top surface of the pneumatic base mechanism 1. Positioning side-top mechanisms 3 are provided on both sides of the top surface of the pneumatic base mechanism 1 and on both sides of the interchangeable tooling plate mechanism 2. Each positioning side-top mechanism 3 includes a supporting connecting column 31, which is fixedly connected to the surface of the pneumatic base mechanism 1. A double-acting cylinder 37 is fixedly connected to the top surface of the supporting connecting column 31. A piston 32 is movably connected inside the double-acting cylinder 37. A connecting wedge 33 is fixedly connected to the bottom surface of the piston 32. A sliding column 34 is fixedly connected to the surface of the connecting wedge 33. A sliding wedge 35 is slidably connected to the surface of the sliding column 34. A measuring pin mechanism 36 is provided on one side of the sliding wedge 35, and the measuring pin mechanism 36 includes a top pin. The base plate 362 is fixedly connected to one side of the sliding wedge block 35. A steel spring 364 is fixedly connected to the surface of the top pin base plate 362. A top pin top plate 361 is fixedly connected to one side of the steel spring 364. A movable limiting post 363 is fixedly connected to one side of the top pin top plate 361. The movable limiting post 363 is movably connected inside the top pin base plate 362. The pneumatic base mechanism 1 includes a working base plate 11. The working base plate 11 is fixedly connected to the surface of the supporting connecting post 31. A two-position five-way solenoid valve 12 is provided on the top surface of the working base plate 11. A positioning base plate 15 is fixedly connected to the top surface of the working base plate 11 and to one side of the two-position five-way solenoid valve 12. A positioning pull pin hole 14 is opened inside the positioning base plate 15. Friction push plates 13 are fixedly connected to both sides of the top surface of the working base plate 11 and to both sides of the positioning base plate 15.
[0028] In this embodiment, during CNC machining, the two-position five-way solenoid valve 12 and the double-acting cylinder 37 are connected internally through the support connecting column 31. Activating the two-position five-way solenoid valve 12 causes the double-acting cylinder 37 to drive the piston 32 to move up and down, thereby connecting the wedge block 33 and driving the sliding wedge block 35 to move downward. The lower surface of the sliding wedge block 35 is treated with friction, and after it comes into contact with the friction push plate 13, the sliding wedge block 35 moves towards the center through compression. At the same time, the sliding column 34 acts as a connection limiter, the top pin and top plate 361 press against the tooling plate bottom plate 21 from both sides, the steel spring 364 acts as a shock absorber, and the movable limit column 363 acts as a limiter. Positioning is completed to achieve machining, ensuring accurate positioning of the device and ensuring stability during installation.
[0029] Example 2
[0030] like Figure 1-6 As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the interchangeable tooling plate mechanism 2 includes a tooling plate base plate 21, which is movably connected to the top surface of the positioning base plate 15. A tooling plate top plate 24 is fixedly connected to the middle of the top surface of the tooling plate base plate 21. A quick-change rivet mechanism 22 is provided on the top surface of the tooling plate base plate 21 and on both sides of the tooling plate top plate 24. A replacement handle 23 is fixedly connected to one side of the tooling plate base plate 21. The quick-change rivet mechanism 22 includes a rivet top plate 221, which is movably connected to the surface of the tooling plate base plate 21. A threaded rotating rod 222 is fixedly connected inside the rivet top plate 221. The threaded rotating rod 222 is threadedly connected to the tooling plate base plate 21. A limit ball 223 is fixedly connected to the bottom surface of the threaded rotating rod 222. The limit ball 223 engages with the positioning rivet hole 14.
[0031] In this embodiment, during initial positioning, the tooling plate base plate 21 is first installed on the surface of the positioning base plate 15, so that the quick-change rivet mechanism 22 is aligned with the positioning rivet hole 14. The rivet top plate 221 is mechanically twisted into the positioning rivet hole 14, so that the limiting ball 223 is squeezed into the three movable balls in the positioning rivet hole 14, thereby achieving the initial positioning of the tooling plate base plate 21. After processing is completed, the quick-change rivet mechanism 22 is twisted out and pulled out by changing the handle 23, ensuring accurate positioning and compatibility between the device and the quick-change system, thereby improving the disassembly and replacement efficiency.
[0032] The working principle of this pneumatic quick-change side-top tooling for CNC machining will be explained in detail below.
[0033] like Figure 1-6As shown, during CNC machining, the tooling base plate 21 is first installed on the surface of the positioning base plate 15, aligning the quick-change rivet mechanism 22 with the positioning rivet hole 14. The rivet top plate 221 is then mechanically twisted into the positioning rivet hole 14, causing the limit ball 223 to be squeezed into the three movable balls in the positioning rivet hole 14, thus achieving the initial positioning of the tooling base plate 21. The two-position five-way solenoid valve 12 and the double-acting cylinder 37 are connected through the support connecting column 31. Activating the two-position five-way solenoid valve 12 causes the double-acting cylinder 37 to drive the piston. 32 moves up and down, thereby connecting wedge 33 and driving sliding wedge 35 to move downward. The lower surface of sliding wedge 35 is treated with friction. After it comes into contact with friction push plate 13, it is squeezed to make sliding wedge 35 move towards the middle. At the same time, sliding column 34 plays a connecting and limiting role. Top pin and top plate 361 press against tooling plate bottom plate 21 from both sides. Steel spring 364 plays a shock absorption role. Movable limit column 363 plays a limiting role. Positioning is completed and processing is realized. After processing is completed, twist out quick-change rivet mechanism 22. Pull out by changing handle 23 to achieve quick replacement.
[0034] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A pneumatic quick-change side-top tooling for CNC machining, comprising a pneumatic base mechanism (1), characterized in that: The pneumatic base mechanism (1) is provided with an interchangeable tooling plate mechanism (2) on its top surface, and a positioning side top mechanism (3) is provided on both sides of the pneumatic base mechanism (1) and on both sides of the interchangeable tooling plate mechanism (2). The positioning side top mechanism (3) includes a support connecting column (31), which is fixedly connected to the surface of the pneumatic base mechanism (1), and a double-acting cylinder (37) is fixedly connected to the top surface of the support connecting column (31).
2. The pneumatic quick-change side-top tooling for CNC machining according to claim 1, characterized in that: The double-acting cylinder (37) is internally connected to a piston (32), the bottom surface of the piston (32) is fixedly connected to a connecting wedge (33), and the surface of the connecting wedge (33) is fixedly connected to a sliding column (34).
3. The pneumatic quick-change side-top tooling for CNC machining according to claim 2, characterized in that: The sliding column (34) is slidably connected to a sliding wedge (35), and a top-feeding pin mechanism (36) is provided on one side of the sliding wedge (35).
4. The pneumatic quick-change side-top tooling for CNC machining according to claim 3, characterized in that: The top pin mechanism (36) includes a top pin base plate (362), which is fixedly connected to one side of the sliding wedge (35). A steel spring (364) is fixedly connected to the surface of the top pin base plate (362). A top pin top plate (361) is fixedly connected to one side of the steel spring (364). A movable limiting post (363) is fixedly connected to one side of the top pin top plate (361). The movable limiting post (363) is movably connected inside the top pin base plate (362).
5. A pneumatic quick-change side-top tooling for CNC machining according to claim 1, characterized in that: The pneumatic base mechanism (1) includes a working base plate (11), which is fixedly connected to the surface of the supporting connecting column (31). A two-position five-way solenoid valve (12) is provided on the top surface of the working base plate (11). A positioning base plate (15) is fixedly connected to the top surface of the working base plate (11) and to one side of the two-position five-way solenoid valve (12). A positioning pull pin hole (14) is opened inside the positioning base plate (15). Friction push plates (13) are fixedly connected to the top surface of the working base plate (11) and to both sides of the positioning base plate (15).
6. The pneumatic quick-change side-top tooling for CNC machining according to claim 1, characterized in that: The interchangeable tooling plate mechanism (2) includes a tooling plate base plate (21), which is movably connected to the top surface of the positioning base plate (15). A tooling plate top plate (24) is fixedly connected to the middle of the top surface of the tooling plate base plate (21). A quick-change rivet mechanism (22) is provided on the top surface of the tooling plate base plate (21) and on both sides of the tooling plate top plate (24). A replacement handle (23) is fixedly connected to one side of the tooling plate base plate (21).
7. A pneumatic quick-change side-top tooling for CNC machining according to claim 6, characterized in that: The quick-change rivet mechanism (22) includes a rivet top plate (221), which is movably connected to the surface of the tooling plate bottom plate (21). A threaded rotating rod (222) is fixedly connected inside the rivet top plate (221). The threaded rotating rod (222) is threadedly connected to the tooling plate bottom plate (21). A limiting ball (223) is fixedly connected to the bottom surface of the threaded rotating rod (222). The limiting ball (223) engages with the positioning rivet hole (14).
Citation Information
Patent Citations
Welding side jacking tool capable of achieving rapid jacking
CN221735245U