Guard device for gantry horizontal machining center

Abstract

The utility model belongs to the mechanical processing equipment protection technical field especially relates to a gantry type horizontal machining center protection device, including box, door subassembly, machine head cover, wire slot shield, electric box, electrical shield and water tank subassembly. Box is provided with water receiving pipe in. Water tank subassembly includes upper water tank, lower water tank, lower water tank, filter screen, water baffle, water outlet tank. The gantry type horizontal machining center protection device provided by the application improves the wastewater utilization rate through the staged filtration, the water tank subassembly preliminarily receives wastewater through the upper water tank, the wastewater is guided through the lower water tank, the water baffle in the lower water tank is divided into the lower water area and the filtration area, the wastewater enters the lower water area through the lower water tank, and the filtration hole of the filter screen is matched to realize the staged filtration of the wastewater, effectively remove the metal debris in the wastewater, the filtered clean wastewater enters the filtration area, and the filtered cutting fluid can be led out through the water outlet pipe to be recycled, saving resources.

Description

Technical Field

[0001] This utility model belongs to the field of protection technology for mechanical processing equipment, and in particular relates to a protective device for a gantry-type horizontal machining center. Background Technology

[0002] In the field of machining, gantry-type horizontal machining centers are commonly used high-precision machining equipment. During the machining process, they generate a large amount of waste chips and wastewater (such as cutting fluid and coolant). To prevent waste chips from splashing and wastewater from overflowing and causing injury to operators, and to prevent impurities from contaminating the machining environment and equipment components, traditional machining centers are usually equipped with protective devices, mainly including protective doors and protective covers.

[0003] Traditional protective devices can initially block waste chips and wastewater by closing the protective door and reduce the spread of impurities by wrapping the processing area with a protective cover. However, they have some shortcomings in wastewater treatment: the wastewater lacks an effective collection and filtration structure after being discharged directly. The indiscriminate discharge of wastewater containing metal shavings not only pollutes the environment but also wastes cutting fluid resources. Utility Model Content

[0004] The purpose of this utility model is to provide a protective device for gantry-type horizontal machining centers, which aims to solve the technical problem in the existing technology that the lack of a filtration structure for wastewater discharge not only pollutes the environment but also wastes cutting fluid resources.

[0005] To achieve the above objectives, the gantry-type horizontal machining center protective device provided in this embodiment includes a housing, door components, a head cover, a cable tray cover, an electrical box, an electrical shield, and a water tank assembly. Multiple door components are provided and movably mounted on the housing. The head cover is fixed to the top of the housing and positioned between the multiple door components. The cable tray cover is positioned between the head cover and the electrical box, and is connected to both. The electrical shield is positioned between the housing and the electrical box and is fixed to the side of the housing. The water tank assembly is positioned on one side of the housing.

[0006] A water inlet pipe is installed inside the box, with one end of the water inlet pipe fixed inside the box and the other end extending out of the box.

[0007] The water tank assembly includes an upper water tank, a lower water trough, a lower water tank, a filter screen, a water-separating plate, and an outlet water tank. The upper water tank is located on one side of the tank body. The lower water trough is located on the upper water tank and the lower water tank, and the upper water tank and the lower water tank are connected. The filter screen is fixed to the water-separating plate, and the filter screen is provided with filter holes. The water-separating plate is fixed to the upper water tank, the lower water tank, and the outlet water tank, and divides the lower water tank into a drainage area and a filtration area. The lower water trough is located above the drainage area, and the filter holes are connected to the drainage area and the filtration area. The outlet water tank is provided with an outlet area, and the outlet area is connected to the filtration area.

[0008] As an optional solution of this utility model, the drain trough is arranged in a long strip shape.

[0009] As an optional solution of this utility model, the filter holes are provided in multiple ways and are evenly distributed on the filter screen plate; the diameter of the filter holes is 1-5mm.

[0010] As an optional solution of this utility model, a water outlet pipe is provided on the side of the water outlet tank, the water outlet pipe is fixed to the water outlet tank and connected to the water outlet area.

[0011] As an optional embodiment of this utility model, the door assembly includes a door guide rod, a door guide block, a door body, a door handle, a door track, and door rollers. The door guide rod is fixed to the housing, the door guide block is movably inserted through the door guide rod and fixed to the door body, the door body is movably disposed in the housing, the door handle is fixed to the side of the door body, the door track is fixed to the bottom side of the door body, and the door rollers are fixed to the door track and slidably connected to the housing.

[0012] As an optional solution of this utility model, two door guide blocks and two door rollers are provided. The two door guide blocks are movably inserted through the door guide rod and fixed to the door body; the two door rollers are fixed to the door track and slidably connected to the housing.

[0013] As an optional solution of this utility model, two water inlet pipes are provided, both of which are located on one side of the upper water tank.

[0014] The above-mentioned technical solutions of one or more of the gantry-type horizontal machining center protective devices provided in this utility model embodiment have at least one of the following technical effects:

[0015] The gantry-type horizontal machining center protective device provided in this application improves wastewater utilization through graded filtration. The water tank assembly initially receives wastewater through the upper water tank, and the wastewater is guided through the lower water tank. The water baffle in the lower water tank is divided into a drainage area and a filtration area. The wastewater enters the drainage area through the lower water tank, and the filter screen plate achieves graded filtration of the wastewater, effectively removing metal debris from the wastewater. The filtered clean wastewater enters the filtration area, and the filtered cutting fluid can be led out through the outlet pipe for recycling and reuse, saving resources. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A perspective view of the protective device for a gantry-type horizontal machining center provided in an embodiment of this utility model.

[0018] Figure 2 A perspective view of the protective device for a gantry-type horizontal machining center provided in an embodiment of this utility model.

[0019] Figure 3 A perspective view of the door assembly of the protective device for a gantry-type horizontal machining center provided in an embodiment of this utility model.

[0020] Figure 4 A perspective view of the water tank assembly of the protective device for the gantry-type horizontal machining center provided in this embodiment of the utility model.

[0021] Figure 5 The water tank assembly of the protective device for the gantry-type horizontal machining center provided in this embodiment of the utility model is shown in a perspective view after omitting the upper water tank.

[0022] The following are the labeling elements in the figure:

[0023] 1. Housing; 2. Door assembly; 3. Head cover; 4. Cable tray cover; 5. Electrical box; 6. Electrical enclosure; 7. Water tank assembly;

[0024] 11. Connect the water pipe;

[0025] 21. Door guide rod; 22. Door guide block; 23. Door body; 24. Door handle; 25. Door track; 26. Door roller;

[0026] 71. Upper water tank; 72. Lower water trough; 73. Lower water tank; 74. Filter screen; 75. Water baffle; 76. Water outlet tank;

[0027] 731. Drainage area; 732. Filtration area;

[0028] 741. Filter holes;

[0029] 761. Water outlet area; 762. Water outlet pipe. Detailed Implementation

[0030] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.

[0031] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0034] In one embodiment of this utility model, such as Figures 1-5As shown, a protective device for a gantry-type horizontal machining center is provided, including a housing 1, door components 2, a head cover 3, a cable tray cover 4, an electrical box 5, an electrical enclosure 6, and a water tank assembly 7. Multiple door components 2 are provided and movably mounted on the housing 1. The head cover 3 is fixed to the top of the housing 1 and positioned between the multiple door components 2; the head cover 3 is used to install the spindle. The cable tray cover 4 is positioned between the head cover 3 and the electrical box 5, and is connected to both. The cable tray cover 4 is used to install wires, facilitating wiring and protecting the wires. The electrical box 5 is used to install and protect the control panel, controller, etc. The electrical enclosure 6 is positioned between the housing 1 and the electrical box 5 and fixed to the side of the housing 1; the electrical enclosure 6 is used to install transformers and other electrical appliances. The water tank assembly 7 is located on one side of the housing 1.

[0035] A water inlet pipe 11 is installed inside the tank 1. One end of the water inlet pipe 11 is fixed inside the tank 1, and the other end extends out of the tank 1. Wastewater can be introduced into the upper water tank 71 through a PVC hose connected to the water inlet pipe 11.

[0036] The water tank assembly 7 includes an upper water tank 71, a lower water trough 72, a lower water tank 73, a filter screen 74, a water-separating plate 75, and an outlet water tank 76. The upper water tank 71 is located on one side of the tank body 1. The lower water trough 72 is located on both the upper water tank 71 and the lower water tank 73, connecting them. The filter screen 74 is fixed to the water-separating plate 75 and has filter holes 741. The water-separating plate 75 is fixed to the upper water tank 71, the lower water tank 73, and the outlet water tank 76, dividing the lower water tank 73 into a drainage area 731 and a filtration area 732. The lower water trough 72 is located above the drainage area 731, and the filter holes 741 are connected to both the drainage area 731 and the filtration area 732. The outlet water tank 76 has an outlet water area 761, which is connected to the filtration area 732.

[0037] The gantry-type horizontal machining center protective device provided in this application improves wastewater utilization through graded filtration. The water tank assembly 7 initially receives wastewater through the upper water tank 71. The wastewater is guided through the lower water tank 72. The water baffle 75 in the lower water tank 73 divides the wastewater into a drainage area 731 and a filtration area 732. The wastewater enters the drainage area 731 through the lower water tank 72 and, together with the filter holes 741 of the filter screen plate 74, achieves graded filtration of the wastewater, effectively removing metal debris from the wastewater. The filtered clean wastewater enters the filtration area 732, and the filtered cutting fluid can be led out through the outlet pipe 762 for recycling and reuse, saving resources.

[0038] In another embodiment of this utility model, the drain trough 72 is arranged in a long strip shape.

[0039] In another embodiment of this utility model, a plurality of filter holes 741 are provided and are evenly distributed on the filter screen plate 74; the diameter of the filter holes 741 is 1-5mm, preferably 2mm, which ensures water flow efficiency and can filter out most of the iron filings.

[0040] In another embodiment of this utility model, a water outlet pipe 762 is provided on the side of the water outlet tank 76. The water outlet pipe 762 is fixed to the water outlet tank 76 and connected to the water outlet area 761. A PVC hose is connected to the water outlet pipe 762 to facilitate the recycling of cutting water.

[0041] In another embodiment of this utility model, the door assembly 2 includes a door guide rod 21, a door guide block 22, a door body 23, a door handle 24, a door track 25, and a door roller 26. The door guide rod 21 is fixed to the housing 1, the door guide block 22 is movably inserted through the door guide rod 21 and fixed to the door body 23, the door body 23 is movably disposed in the housing 1, the door handle 24 is fixed to the side of the door body 23, the door track 25 is fixed to the bottom side of the door body 23, and the door roller 26 is fixed to the door track 25 and slidably connected to the housing 1. By pushing the door handle 24, the door roller 26 slides on the track of the housing 1 and is guided by the door guide block 22 and the door guide rod 21, thereby opening the door body 23.

[0042] In another embodiment of this utility model, two door guide blocks 22 and two door rollers 26 are provided. The two door guide blocks 22 are movably inserted through the door guide rod 21 and fixed to the door body 23; the two door rollers 26 are fixed to the door track 25 and slidably connected to the housing 1. By providing two door guide blocks 22 and two door rollers 26, the stability of the door body 23 during movement is improved.

[0043] In another embodiment of this utility model, two water inlet pipes 11 are provided, both located on one side of the upper water tank 71. By providing two water inlet pipes 11 to simultaneously lead out wastewater, the water discharge efficiency is improved.

[0044] The gantry-type horizontal machining center protective device provided in this application improves wastewater utilization through graded filtration. The water tank assembly 7 initially receives wastewater through the upper water tank 71. The wastewater is guided through the lower water tank 72. The water baffle 75 in the lower water tank 73 divides the wastewater into a drainage area 731 and a filtration area 732. The wastewater enters the drainage area 731 through the lower water tank 72 and, together with the filter holes 741 of the filter screen plate 74, achieves graded filtration of the wastewater, effectively removing metal debris from the wastewater. The filtered clean wastewater enters the filtration area 732, and the filtered cutting fluid can be led out through the outlet pipe 762 for recycling and reuse, saving resources.

[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A protective device for a gantry-type horizontal machining center, characterized in that, The device includes a housing, door assemblies, a machine head cover, a cable tray cover, an electrical box, an electrical enclosure, and a water tank assembly. Multiple door assemblies are provided and movably mounted on the housing. The machine head cover is fixed to the top of the housing and positioned between the multiple door assemblies. The cable tray cover is positioned between the machine head cover and the electrical box, and is connected to both. The electrical enclosure is positioned between the housing and the electrical box and is fixed to the side of the housing. The water tank assembly is located on one side of the housing. A water inlet pipe is installed inside the box, with one end of the water inlet pipe fixed inside the box and the other end extending out of the box. The water tank assembly includes an upper water tank, a lower water trough, a lower water tank, a filter screen, a water-separating plate, and an outlet water tank. The upper water tank is located on one side of the tank body. The lower water trough is located on the upper water tank and the lower water tank, and the upper water tank and the lower water tank are connected. The filter screen is fixed to the water-separating plate, and the filter screen is provided with filter holes. The water-separating plate is fixed to the upper water tank, the lower water tank, and the outlet water tank, and divides the lower water tank into a drainage area and a filtration area. The lower water trough is located above the drainage area, and the filter holes are connected to the drainage area and the filtration area. The outlet water tank is provided with an outlet area, and the outlet area is connected to the filtration area.

2. The protective device for a gantry-type horizontal machining center according to claim 1, characterized in that, The drainage trough is long and narrow.

3. The protective device for a gantry-type horizontal machining center according to claim 1, characterized in that, The filter holes are provided in multiple ways and are evenly distributed on the filter screen plate; the diameter of the filter holes is 1-5mm.

4. The protective device for a gantry-type horizontal machining center according to claim 1, characterized in that, A water outlet pipe is provided on the side of the water outlet tank. The water outlet pipe is fixed to the water outlet tank and connected to the water outlet area.

5. A protective device for a gantry-type horizontal machining center according to claim 1, characterized in that, The door assembly includes a door guide rod, a door guide block, a door body, a door handle, a door track, and door rollers. The door guide rod is fixed to the housing. The door guide block is movably inserted through the door guide rod and fixed to the door body. The door body is movably disposed in the housing. The door handle is fixed to the side of the door body. The door track is fixed to the bottom side of the door body. The door rollers are fixed to the door track and slidably connected to the housing.

6. A protective device for a gantry-type horizontal machining center according to claim 5, characterized in that, Two door guide blocks and two door rollers are provided. The two door guide blocks are movably inserted through the door guide rod and fixed to the door body. The two door rollers are fixed to the door track and slidably connected to the housing.

7. A protective device for a gantry-type horizontal machining center according to claim 1, characterized in that, There are two water inlet pipes, both located on one side of the upper water tank.

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