An aluminium alloy profile cutting device

CN224795259UActive Publication Date: 2026-09-25JIANGSU JIANGNAN CHUANGJIA PROFILE CO LTD
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Patent Information

Application Number
CN202522262991.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-25
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0003]切割产生的铝合金金属碎屑对车间环境也会造成严重污染

Benefits of technology

[0012]本实用新型的有益效果是:本实用新型提供的一种铝合金型材切割装置,通过设置有吸风单元、弧形挡板和台板,铝合金型材切割时的火花全方位地捕捉,飞在空中的火花可以被弧形挡板和吸尘罩捕捉,掉落在台板上的火花屑可以从缝隙进入收集箱内,使得收集火花屑的效率变高,节省了很多人力成本,同时避免大量的碎屑堆积在车间内;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of aluminium alloy section bar cutting device, belong to cutting technical field. Including the workbench of cutting machine being installed in middle and two air suction units, the table top of the workbench has several interval arranged table board installation, and gap is left between two adjacent table boards;The air suction unit is installed on table board and located the two sides of cutting machine, one end of the air suction unit is all-around chip suction to the two sides of cutting machine, and another end transmission connection has exhaust fan;The bottom of the workbench is fixedly connected with collection box, the collection box has the collection cavity with opening upwards, and the gap between two adjacent table boards is aligned with collection cavity;Arc baffle is fixedly connected on the side of the collection box away from cutting machine;A kind of aluminium alloy section bar cutting device of the utility model makes that the efficiency of collecting spark chip is higher, saves a lot of manpower cost, simultaneously avoids a lot of debris accumulation in workshop.
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Description

Technical Field

[0001] This utility model relates to the field of cutting technology, specifically to an aluminum alloy profile cutting device. Background Technology

[0002] During the cutting of aluminum alloy profiles, splattering debris is a serious problem that cannot be ignored. When the high-speed rotating cutting tool rubs violently against the aluminum alloy profile, a large amount of debris will fly outwards at high speed. This debris will not only scatter on the workbench, the floor, and in various corners around the equipment.

[0003] Aluminum alloy shavings generated during cutting can cause serious pollution to the workshop environment. These shavings, scattered on workshop floors, equipment surfaces, and workbenches, not only affect the cleanliness of the workshop but can also get into the internal components of equipment, leading to accelerated wear, frequent malfunctions, and shortened equipment lifespan. Furthermore, large accumulations of shavings in the workshop can pose a fire hazard, especially in environments containing flammable and explosive materials. If aluminum alloy shavings come into contact with a source of ignition, they can cause fires or even explosions, resulting in significant property damage and personal injury. In addition, cleaning up these scattered shavings is a time-consuming and labor-intensive task. Companies typically need to assign dedicated personnel to use brooms, vacuum cleaners, and other tools for cleaning. This process is not only labor-intensive but also often ineffective, failing to completely remove all the shavings. Some companies use brooms to sweep the shavings, but this method is not only inefficient but also easily causes the shavings to become airborne again, resulting in secondary pollution and adversely affecting the health of operators.

[0004] Therefore, it is necessary to provide an aluminum alloy profile cutting device to solve the above problems. Utility Model Content

[0005] Based on the aforementioned problems in the existing technology, the purpose of this utility model is to provide an aluminum alloy profile cutting device to solve the problems mentioned in the background technology.

[0006] The technical solution adopted by this utility model to solve its technical problem is: an aluminum alloy profile cutting device, including a workbench in the middle with a cutting machine installed and two suction units. The workbench is composed of several spaced-apart table plates, with gaps between adjacent table plates. The suction unit is mounted on the table and located on both sides of the cutting machine. One end of the suction unit sucks up chips from both sides of the cutting machine, and the other end is connected to a blower. A collection box is fixedly connected to the bottom of the workbench. The collection box has an upward-opening collection cavity, and the gap between two adjacent workbench plates is aligned with the collection cavity. An arc-shaped baffle is fixedly connected to the side of the collection box away from the cutting machine.

[0007] Furthermore, the suction unit includes a robotic arm and a collection box with a receiving cavity. One side of the collection box has a collection port communicating with the receiving cavity. The end of the robotic arm has a connecting box. One end of the connecting box is connected to a dust suction hood, and the other end is connected to the inlet end of a collection hose. The outlet end of the recycling hose is connected to the recycling port, and the inlet end of the exhaust fan is connected to the receiving cavity.

[0008] Furthermore, the opening of the dust hood is a tapered shape that expands outwards.

[0009] Furthermore, the recycling bin is installed at the bottom of the collection bin, the collection chamber and the receiving chamber are connected, a cover plate is installed at the bottom of the collection chamber, the cover plate extends downward into the receiving chamber, and the cover plate blocks the collection chamber and the receiving chamber.

[0010] Furthermore, a connection hole is provided on one side of the receiving cavity; The exhaust fan includes a housing and a connecting pipe. The housing is connected to an air inlet and an exhaust outlet. The exhaust outlet is located on the top of the housing. One end of the connecting pipe is connected to the air inlet, and the other end is connected to a connecting hole.

[0011] Furthermore, the exhaust fan also includes a filter screen, which is fixedly connected inside the air inlet.

[0012] The beneficial effects of this utility model are: The aluminum alloy profile cutting device provided by this utility model, by setting up a suction unit, an arc baffle and a table, can capture the sparks during the cutting of aluminum alloy profiles from all directions. The sparks flying in the air can be captured by the arc baffle and the dust suction hood, and the spark debris falling on the table can enter the collection box through the gaps, which makes the efficiency of collecting spark debris higher, saves a lot of labor costs, and avoids a large amount of debris accumulating in the workshop. Equipped with a robotic arm, the dust collection hood can be adjusted in all directions on both sides of the cutting machine. When cutting aluminum alloy profiles, it can dynamically capture sparks and debris, either fixedly or movingly, and collect them in the recycling bin. By installing a filter, sparks and debris from the connecting pipe can be prevented from entering the interior of the exhaust fan and causing damage to its internal components.

[0013] In addition to the objectives, features, and advantages described above, this utility model has other objectives, features, and advantages. The present utility model will now be described in further detail with reference to the figures. Attached Figure Description

[0014] The accompanying drawings, which form part of this specification, are used to provide a further understanding of this utility model. The illustrative embodiments and descriptions of this utility model are used to explain this utility model and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a schematic diagram of the workbench of this utility model; Figure 3 This is a schematic diagram of the collection box of this utility model; Figure 4 This is a cross-sectional schematic diagram of the collection box of this utility model; Figure 5 This is a schematic diagram of the exhaust fan of this utility model; The following are the labeling elements in the figure: 1. Workbench; 11. Tabletop; 2. Cutting machine; 3. Suction unit; 31. Robotic arm; 311. Connecting box; 32. Dust hood; 33. Recycling hose; 4. Arc-shaped baffle; 5. Recycling box; 501. Receiving cavity; 502. Connecting hole; 51. Recycling port; 6. Exhaust fan; 61. Housing; 611. Air inlet; 62. Connecting pipe; 63. Filter screen; 64. Exhaust port; 7. Collection box; 701. Collection cavity; 8. Cover plate. Detailed Implementation

[0015] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0016] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0017] like Figure 1-5 As shown, the present invention provides a technical solution: an aluminum alloy profile cutting device, including a workbench 1 with a cutting machine 2 installed in the middle and two suction units 3. The workbench 1 is composed of several spaced table plates 11, with gaps between adjacent table plates 11. The suction unit 3 is installed on the table plate 11 and located on both sides of the cutting machine 2. One end of the suction unit 3 performs all-round chip suction on both sides of the cutting machine 2, and the other end is connected to the exhaust fan 6. A collection box 7 is fixedly connected to the bottom of the workbench 1. The collection box 7 has an upward-opening collection cavity 701, and the gap between two adjacent blocks 11 is aligned with the collection cavity 701. An arc-shaped baffle 4 is fixedly connected to the side of the collection box 7 away from the cutting machine 2.

[0018] The suction unit 3 includes a robotic arm 31 and a collection box 5 with a receiving cavity 501. One side of the collection box 5 has a collection port 51 that communicates with the receiving cavity 501. The end of the robotic arm 31 has a connecting box 311. One end of the connecting box 311 is connected to a dust suction hood 32, and the other end is connected to the inlet end of a collection hose 33. The outlet end of the recycling hose 33 is connected to the recycling port 51, and the inlet end of the exhaust fan 6 is connected to the receiving cavity 501.

[0019] The opening of the dust hood 32 is a cone shape that expands outward.

[0020] The recycling bin 5 is installed at the bottom of the collection bin 7. The collection chamber 701 and the receiving chamber 501 are connected. A cover plate 8 is installed at the bottom of the collection chamber 701. The cover plate 8 extends downward into the receiving chamber 501 and blocks the collection chamber 701 and the receiving chamber 501.

[0021] A connecting hole 502 is provided on one side of the receiving cavity 501; The exhaust fan 6 includes a housing 61 and a connecting pipe 62. The housing 61 is connected to an air inlet 611 and an exhaust outlet 64. The exhaust outlet 64 is located above the housing 61. One end of the connecting pipe 62 is connected to the air inlet 611, and the other end is connected to the connecting hole 502.

[0022] The exhaust fan 6 also includes a filter 63, which is fixedly connected inside the air inlet 611.

[0023] In one embodiment, the operating principle of the cutting device

[0024] Specifically, a tooling for cutting aluminum alloy profiles is placed on the table 11, the aluminum alloy profiles are installed in the tooling, and the position of the robotic arm 31 is adjusted so that the opening of the dust hood 32 corresponds to the trajectory of the sparks flying when the profiles are cut. When the exhaust fan 6 is started, the cutting machine 2 is also started to cut the profile. Some of the sparks from the cutting machine 2 fall into the collection chamber 701 along the arc-shaped baffle 4, while others fall through the gaps in the table 11. A negative pressure environment is formed in the exhaust fan 6, the receiving chamber 501, and the recovery hose 33. The sparks drawn in from the dust hood 32 enter the receiving chamber 501 through the recovery hose 33. The exhaust fan 6 discharges the gas from the exhaust port 64. The filter screen 63 can prevent the sparks that enter the connecting pipe 62 from entering the exhaust fan 6 and affecting its use. When the operation is finished, the small amount of spark debris remaining on the platform 11 is swept into the gap between the two adjacent 11s and falls into the collection chamber 701. After the collection chamber 701 is full of spark debris, it is cleaned. Then the cover plate 8 is opened to clean the receiving chamber 501.

[0025] In summary, this device, equipped with a suction unit 3, an arc-shaped baffle 4, and a platform 11, captures sparks from aluminum alloy profile cutting from all directions. Sparks flying in the air can be captured by the arc-shaped baffle 4 and the dust suction hood 32, and spark debris falling on the platform 11 can enter the collection box 7 through the gaps, thus increasing the efficiency of collecting spark debris, saving a lot of labor costs, and preventing a large amount of debris from accumulating in the workshop. With the robotic arm 31, the dust collection hood 32 can be adjusted in all directions on both sides of the cutting machine 2. When cutting aluminum alloy profiles, it can dynamically capture sparks and shavings in a fixed or movable manner and absorb them into the recycling box 5. The filter 63 prevents sparks from entering the interior of the exhaust fan 6 from the connecting pipe 62 and causing damage to its internal components.

[0026] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An aluminum alloy profile cutting device, characterized in that: It includes a workbench (1) with a cutting machine (2) installed in the middle and two suction units (3). The workbench (1) is made of several spaced-apart table plates (11) with gaps between adjacent table plates (11). The suction unit (3) is installed on the table (11) and located on both sides of the cutting machine (2). One end of the suction unit (3) performs all-round suction of chips on both sides of the cutting machine (2), and the other end is connected to the exhaust fan (6). A collection box (7) is fixedly connected to the bottom of the workbench (1). The collection box (7) has an upward-opening collection cavity (701). The gap between two adjacent table plates (11) is aligned with the collection cavity (701). An arc-shaped baffle (4) is fixedly connected to the side of the collection box (7) away from the cutting machine (2).

2. The aluminum alloy profile cutting device according to claim 1, characterized in that: The suction unit (3) includes a robotic arm (31) and a recycling box (5) with a receiving cavity (501). One side of the recycling box (5) has a recycling port (51) communicating with the receiving cavity (501). The end of the robotic arm (31) has a connecting box (311). One end of the connecting box (311) is connected to a dust suction hood (32), and the other end is connected to the inlet end of a recycling hose (33). The outlet end of the recycling hose (33) is connected to the recycling port (51), and the inlet end of the exhaust fan (6) is connected to the receiving cavity (501).

3. The aluminum alloy profile cutting device according to claim 2, characterized in that: The opening of the dust hood (32) is a cone shape that expands outward.

4. The aluminum alloy profile cutting device according to claim 2, characterized in that: The recycling bin (5) is installed at the bottom of the collection bin (7). The collection chamber (701) and the receiving chamber (501) are connected. A cover plate (8) is installed at the bottom of the collection chamber (701). The cover plate (8) extends downward into the receiving chamber (501). The cover plate (8) blocks the collection chamber (701) and the receiving chamber (501).

5. The aluminum alloy profile cutting device according to claim 4, characterized in that: A connecting hole (502) is provided on one side of the receiving cavity (501); The exhaust fan (6) includes a housing (61) and a connecting pipe (62). The housing (61) is connected to an air inlet (611) and an exhaust outlet (64). The exhaust outlet (64) is located above the housing (61). One end of the connecting pipe (62) is connected to the air inlet (611), and the other end is connected to the connecting hole (502).

6. The aluminum alloy profile cutting device according to claim 5, characterized in that: The exhaust fan (6) also includes a filter screen (63), which is fixedly connected inside the air inlet (611).