Roughing device for anchorage production
Patent Information
- Application Number
- CN202522327790.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0004]有鉴于此,本实用新型提供一种锚具生产用粗加工装置,可以通过倾斜设置的加工装置实现对零件加工过程中产生的碎屑在倾斜设置的导料板的作用下自动滑落至收集组件内被收集,解决了传统的粗加工设备在进行钻孔和倒角的过程中,产生的加工碎屑通常会堆积在工作台上,随着钻孔和倒角的持续进行,需要频繁停机对堆积在工作台上的加工碎屑进行清理后才能继续进行零件的钻孔和倒角作业,目前大多数是借助气枪对加工碎屑进行吹落,这种方式造成了加工碎屑四处飞溅,后续还是需要人工浪费大量的四件进行集中清扫,操作麻烦,大大降低了加工效率的问题
1、本实用新型可以通过导引斜板形成的坡度实现对台钻加工过程中产生的加工碎屑进行自动导引使其滑落至倾斜设置的导料板,最终经过导引板滑落至位于其正下方的收集箱内被收集,无需操作者后续停机对台钻上的加工碎屑进行清扫,更加省时省力高效。
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Figure CN224795265U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anchor processing equipment technology, specifically to a rough processing device for anchor production. Background Technology
[0002] Anchorages are permanent anchoring devices used in the construction of prestressed concrete for highway and railway bridges. In post-tensioned structures or components, they are anchoring tools used to maintain the tension of prestressing tendons and transfer it into the concrete. They are also called prestressed anchorages.
[0003] In existing anchor processing technology, rough machining of anchors requires drilling and chamfering. Traditional rough machining equipment generates machining debris during drilling and chamfering, which usually accumulates on the worktable. As drilling and chamfering continue, frequent machine stops are required to clean the accumulated debris before drilling and chamfering can continue. Currently, most methods rely on air guns to blow the debris off, which causes the debris to fly everywhere. Afterward, a lot of manual labor is still needed for centralized cleaning, which is cumbersome and greatly reduces processing efficiency. Utility Model Content
[0004] In view of this, the present invention provides a roughing device for anchor production. This device, with its inclined design, allows debris generated during part processing to automatically slide down into a collection assembly under the action of an inclined guide plate. This solves the problem of traditional roughing equipment accumulating debris on the worktable during drilling and chamfering. As drilling and chamfering continue, frequent machine stops are required to clean the accumulated debris before drilling and chamfering can continue. Currently, most methods rely on air guns to blow the debris off, which results in debris flying everywhere and requires significant manual cleaning, making the process cumbersome and greatly reducing processing efficiency.
[0005] To solve the above-mentioned technical problems, this utility model provides a roughing device for anchor production, including a worktable, a liquid storage tank, and a guide ramp set on the liquid storage tank. A bench drill perpendicular to the guide ramp is set on the guide ramp. A fixed platform for placing the part to be processed is set on the upper part of the guide ramp and below the bench drill. The fixed platform is perpendicular to the spindle of the bench drill. A guide plate is set on the side near the lowest end of the fixed platform. The guide plate is inclined on the worktable. A collection box is clamped below the guide plate and above the liquid storage tank. This utility model can automatically guide the processing debris generated during the bench drill processing by the slope formed by the guide ramp, so that it slides down to the inclined guide plate and is finally collected in the collection box located directly below it. There is no need for the operator to stop the machine to clean the processing debris on the bench drill, which is more time-saving, labor-saving and efficient.
[0006] The bottom of the collection box is equipped with multiple drainage holes. This utility model allows the coolant sprayed from the bench drill's cooling water pipe during drilling operations to flush away machining debris while simultaneously draining the cutting fluid into a storage tank through the drainage holes at the bottom of the collection box for reuse. The washed-off machining debris is trapped in the collection box by the drainage holes, facilitating subsequent centralized processing of the machining debris in the collection box, making the operation more convenient.
[0007] The lowest end of the guide plate is located inside the collection box, and baffles are provided on the front and rear sides of the guide plate. This utility model can effectively block the processing debris during the processing by using the baffles, and prevent the debris brought out by the drill bit during the drilling process of the bench drill from flying and injuring people.
[0008] The outer wall of the collection box is equipped with a handle, which allows the operator to easily grasp and remove the collection box to clean the processing debris blocked by the drainage hole inside, making the operation more convenient.
[0009] A baffle plate is provided on the rear side of the guide ramp. The baffle plate should be made of rubber or plastic with certain strength and toughness. The baffle plate is U-shaped and the bottom of the baffle plate is perpendicular to the guide ramp.
[0010] The bench drill includes a hydraulic push rod perpendicular to the guide inclined plate. The output rod end of the hydraulic push rod is provided with a lifting plate. A motor is provided at the lower part of the lifting plate and directly above the fixed table. The output shaft end of the motor is provided with a sleeve, and a drill bit is clamped in the sleeve. This utility model can realize the chamfering and tapping operations of the workpiece to be processed through the bench drill.
[0011] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects: 1. This utility model can automatically guide the machining debris generated during the bench drill process by using the slope formed by the guide plate, so that it slides down to the inclined guide plate and is finally collected in the collection box located directly below it. There is no need for the operator to stop the machine to clean the machining debris on the bench drill, which is more time-saving, labor-saving and efficient.
[0012] 2. This utility model allows the coolant sprayed from the bench drill's cooling water pipe during drilling operations to flush away machining debris while simultaneously draining the cutting fluid into a storage tank through the drain hole at the bottom of the collection box for reuse. The washed-off machining debris is trapped in the collection box by the drain hole, facilitating subsequent centralized processing of the machining debris in the collection box, making the operation more convenient.
[0013] 3. This utility model can effectively block the processing debris during the processing by using a baffle plate, thus preventing the debris brought out by the drill bit during the drilling process from flying and injuring people. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the roughing device for anchor production according to this utility model; Figure 2 This is an isometric view of the roughing device for anchor production according to this utility model; Figure 3 This is a top view of the roughing device for anchor production according to this utility model.
[0015] Explanation of reference numerals in the attached drawings: 100, workbench; 101, liquid storage tank; 102, guide ramp; 200, bench drill; 300, fixed platform; 400, guide plate; 500, collection box; 501, drain hole; 502, handle; 600, baffle plate. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-3 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0017] like Figure 1-3As shown: This embodiment provides a roughing apparatus for anchor production, including a worktable 100. The worktable 100 includes a liquid storage tank 101 and a guide ramp 102 disposed on the liquid storage tank 101. A bench drill 200 perpendicular to the guide ramp 102 is disposed on the guide ramp 102. A fixed table 300 for placing the part to be processed is disposed on the upper part of the guide ramp 102 and below the bench drill 200. The fixed table 300 is perpendicular to the spindle of the bench drill 200. A guide plate 400 is disposed on the side near the lowest end of the fixed table 300. The guide plate 400 is inclinedly set on the workbench 100. The collection box 500 is located below the guide plate 400 and above the liquid storage tank 101. This utility model can automatically guide the machining debris generated during the processing of the bench drill 200 through the slope formed by the guide plate 102, so that it slides down to the inclined guide plate 400 and is finally collected in the collection box 500 located directly below it. There is no need for the operator to stop the machine to clean the machining debris on the bench drill 200, which is more time-saving, labor-saving and efficient.
[0018] According to one embodiment of the present invention, such as Figure 1-3 As shown, the bottom of the collection box 500 is provided with multiple drainage holes 501. This utility model allows the coolant sprayed from the cooling water pipe of the bench drill 200 to flush away the machining debris during the drilling operation, while simultaneously draining the cutting fluid into the storage tank 101 through the drainage holes 501 at the bottom of the collection box 500 for reuse. The washed-off machining debris is blocked in the collection box 500 by the drainage holes 501, facilitating the subsequent unified and centralized processing of the machining debris in the collection box 500, making the operation more convenient.
[0019] According to another embodiment of the present invention, such as Figure 1 and Figure 2 As shown, the lowest end of the guide plate 400 is located inside the collection box 500. Baffle plates 600 are respectively provided on the front and rear sides of the guide plate 400. This utility model can effectively block the processing debris during the processing by using the baffle plates 600, so as to prevent the debris brought out by the drill bit of the bench drill 200 from flying and injuring people during the drilling process.
[0020] A handle 502 is provided on the outer wall of the collection box 500. This utility model allows the operator to easily grasp and remove the collection box 500 to clean the processing debris blocked by the drainage hole 501 inside, making the operation more convenient.
[0021] According to another embodiment of the present invention, such as Figure 1 and Figure 3As shown, a baffle plate 600 is provided on the rear side of the guide ramp 102. The baffle plate 600 should be made of rubber or plastic with certain strength and toughness. The baffle plate 600 is U-shaped and the bottom of the baffle plate 600 is perpendicular to the guide ramp 102.
[0022] The bench drill 200 includes a hydraulic push rod that is perpendicular to the guide inclined plate 102. The output rod end of the hydraulic push rod is provided with a lifting plate. A motor is provided at the lower part of the lifting plate and directly above the fixed table 300. The output shaft end of the motor is provided with a sleeve, and a drill bit is clamped in the sleeve. This utility model can realize the chamfering and tapping operations of the workpiece to be processed through the bench drill 200.
[0023] How to use this utility model: First, it needs to be clarified that the roughing device involved in this utility model is mainly used for drilling, chamfering, and tapping operations on various parts. This utility model takes the drilling of anchors and the automatic collection of debris during the drilling process as an example to illustrate its usage in detail. When drilling is required for anchors, the operator sets the clamp used to hold the anchor on the fixed table 300 (the clamp can be fixed to the worktable 100 with bolts). Then, the operator starts the bench drill 200 to perform the drilling operation. During the drilling process, the coolant sprayed from the cooling water pipe of the bench drill 200 will wash away the machining debris. The machining debris will automatically slide down to the guide plate 400 through the inclined guide plate and finally fall into the feed. The cutting fluid is discharged into the collection box 500 through the drain hole 501 at the bottom of the collection box 500 and then discharged into the storage tank 101 for reuse. The washing-off processing debris is blocked in the collection box 500 by the drain hole 501, which facilitates the unified centralized processing of the processing debris in the collection box 500. This utility model can automatically guide the processing debris generated during the processing of the bench drill 200 to slide down to the inclined guide plate 400 through the slope formed by the guide plate 102, and finally slide down to the collection box 500 located directly below it for collection. There is no need for the operator to stop the machine to clean the processing debris on the bench drill 200, which is more time-saving, labor-saving and efficient.
[0024] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A rough machining apparatus for anchor production, comprising a workbench (100), characterized in that: The workbench (100) includes a liquid storage tank (101) and a guide ramp (102) disposed on the liquid storage tank (101). A bench drill (200) perpendicular to the guide ramp (102) is disposed on the guide ramp (102). A fixed table (300) for placing the workpiece to be processed is disposed on the upper part of the guide ramp (102) and below the bench drill (200). The fixed table (300) is perpendicular to the spindle of the bench drill (200). A guide plate (400) is disposed on the side near the lowest end of the fixed table (300). The guide plate (400) is inclined on the workbench (100). A collection box (500) is clamped below the guide plate (400) and above the liquid storage tank (101).
2. The rough machining apparatus for anchor production as described in claim 1, characterized in that: The bottom of the collection box (500) is provided with multiple drainage holes (501).
3. The rough machining apparatus for anchor production as described in claim 2, characterized in that: The lowest end of the guide plate (400) is located inside the collection box (500), and baffles (600) are respectively provided on the front and rear sides of the guide plate (400).
4. The rough machining apparatus for anchor production as described in claim 3, characterized in that: A handle (502) is provided on the outer wall of the collection box (500).
5. The roughing apparatus for anchor production as described in claim 4, characterized in that: A baffle plate (600) is provided on the rear side of the guide ramp (102). The baffle plate (600) is U-shaped, and the bottom of the baffle plate (600) is perpendicular to the guide ramp (102).
6. The roughing apparatus for anchor production as described in claim 5, characterized in that: The bench drill (200) includes a hydraulic push rod that is perpendicular to the guide inclined plate (102). The output rod end of the hydraulic push rod is provided with a lifting plate. A motor is provided at the lower part of the lifting plate and directly above the fixed platform (300). The output shaft end of the motor is provided with a sleeve, and a drill bit is clamped in the sleeve.