A cutting scrap collecting device for aluminum material

Abstract

The utility model relates to aluminium material cutting technical field, this aluminium material cutting is used scrap collecting device, including the closed cover, be provided with negative pressure collection mechanism on the closed cover, the negative pressure collection mechanism installs on the cleaning mechanism, the recess that the closed cover bottom evenness has nested support steel ball, the closed cover slidingly connected has cutting mechanism, the utility model discloses, by the surface of closed cover sticking aluminium material constitutes relatively closed cutting space, the negative pressure pump operation in the cutting process, the scrap produced in the cutting process is arranged into the inside of the cleaning shell and is collected in concentration through the negative pressure collection mechanism, avoids the scrap diffusion splash and reduced the artificial cost of scrap collection simultaneously, after the collection in concentration by the spray pipe, the cleaning liquid is arranged into the space that closed bottom shell and cleaning shell constitute, the rotation of cleaning frame is driven to the scrap full contact cleaning liquid by cleaning motor simultaneously, removes the dirt such as oil dirt that sticks on the scrap.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum material cutting technology, specifically relating to a chip collection device for aluminum material cutting. Background Technology

[0002] To improve aluminum production efficiency, profiles or plates are often manufactured to standard lengths, while specific dimensions are required in actual applications. Cutting aluminum allows for precise matching of design requirements, reducing material waste. During the aluminum cutting process, the generation of metal shavings is an unavoidable physical phenomenon. Collecting these shavings allows for the remelting of aluminum, thereby reducing material loss. Existing shaving collection methods mostly require manual collection after processing, increasing labor costs. Furthermore, the collected shavings often contain impurities such as machine oil or coolant, necessitating additional cleaning. To address these issues, designing a shavings collection device for aluminum cutting is essential. Utility Model Content

[0003] The purpose of this utility model is to provide a simple and reasonably designed chip collection device for aluminum cutting in order to solve the above problems.

[0004] This utility model achieves the above objectives through the following technical solutions:

[0005] A chip collection device for aluminum cutting includes a closed cover with a negative pressure collection mechanism installed on the cover and mounted on a cleaning mechanism. Supporting steel balls are nested in grooves evenly spaced at the bottom of the closed cover, and a cutting mechanism is slidably connected inside the closed cover.

[0006] As a further optimization of this utility model, the negative pressure collection mechanism includes a connecting pipe that is connected to one side of the closed cover, and the connecting pipe is slidably connected in the collection pipe.

[0007] As a further optimization of this utility model, the cleaning mechanism includes a cleaning shell connected to a collection pipe, and a negative pressure pipe is provided on the top of the cleaning shell, which is connected to a negative pressure pump.

[0008] As a further optimization of this utility model, hydraulic cylinders are symmetrically installed on both sides of the cleaning shell, and a closed bottom shell is fixedly connected to the output end of the hydraulic cylinder. The closed bottom shell is pressed tightly against the bottom of the cleaning shell, and a sealing ring is provided at the connection between the closed bottom shell and the cleaning shell. A spray pipe is provided on the top of the cleaning shell, and a discharge pipe is provided on one bottom side of the cleaning shell. A control valve is provided in the discharge pipe.

[0009] As a further optimization of this utility model, a cleaning motor is installed in the closed bottom shell, and a cleaning frame is fixedly connected to the output end of the cleaning motor. The cleaning frame is slidably connected to the top of the closed bottom shell.

[0010] As a further optimization of this utility model, the cutting mechanism includes a limiting groove formed on the closed cover, a mounting frame slidably connected in the limiting groove, a cutting saw blade fixed between the mounting frames, the mounting frame rotatably connected in a sliding frame, the sliding frame slidably connected to the closed cover, a sliding cylinder symmetrically mounted on one side of the closed cover, the output end of the sliding cylinder fixed on the sliding frame, a sealing plate provided on the side of the sliding frame away from the sliding cylinder, a cutting motor fixedly mounted on the sliding frame, and the output end of the cutting motor fixedly connected to the mounting frame.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. This utility model creates a relatively enclosed cutting space by pressing a closed cover down onto the surface of an aluminum material. A sliding cylinder drives the cutting saw blade to move down, and the cutting saw blade rotates to perform cutting. During the cutting process, a negative pressure pump operates, and negative pressure is transmitted to the internal space of the closed cover through a collection pipe and a connecting pipe. External air enters the closed cover from the limiting groove, generating airflow that continuously flows into the cleaning shell. This allows the debris generated during the cutting process to be collected in the interior of the cleaning shell along with the airflow, preventing debris from spreading and splashing while reducing the labor cost of debris collection.

[0013] 2. In this utility model, the debris entering the cleaning shell will fall to the top of the closed bottom shell. Then, the spray pipe will discharge the cleaning liquid into the space formed by the closed bottom shell and the cleaning shell. At the same time, the cleaning motor drives the cleaning rack to rotate so that the debris can fully contact the cleaning liquid and remove oil and other impurities adhering to the debris. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the installation position of the cleaning motor in this utility model;

[0016] Figure 3 This is a partial structural schematic diagram of the present invention;

[0017] Figure 4 This is an exploded structural diagram of the present invention;

[0018] Figure 5 This is an assembly diagram of the closed bottom shell and the cleaning rack in this utility model.

[0019] In the diagram: 1. Enclosed cover; 2. Supporting steel balls; 3. Negative pressure collection mechanism; 4. Cleaning mechanism; 5. Cutting mechanism; 31. Connecting pipe; 32. Collection pipe; 33. Negative pressure pipe; 34. Negative pressure pump; 41. Cleaning shell; 42. Hydraulic cylinder; 43. Enclosed bottom shell; 44. Spray pipe; 45. Cleaning motor; 46. Cleaning rack; 47. Discharge pipe; 51. Limiting groove; 52. Mounting rack; 53. Cutting saw blade; 54. Sliding rack; 55. Sliding cylinder; 56. Enclosed plate; 57. Cutting motor. Detailed Implementation

[0020] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example

[0022] Please see Figures 1-5 A chip collection device for aluminum cutting includes a closed cover 1, a negative pressure collection mechanism 3 on the closed cover 1, and a cleaning mechanism 4 connected to the negative pressure collection mechanism 3. The negative pressure collection mechanism 3 can discharge the chips generated during the cutting process into the interior of the cleaning mechanism 4. Supporting steel balls 2 are nested in the grooves evenly opened at the bottom of the closed cover 1. During the cutting process, the closed cover 1 is pressed down and adhered to the aluminum material to be cut, forming a relatively closed cutting space. The supporting steel balls 2 are rolled and connected to the surface of the aluminum material. During feeding, the rolling connection of the supporting steel balls 2 prevents the closed cover 1 from sliding on the aluminum material and avoids scratches on the surface of the material. A cutting mechanism 5 is slidably connected in the closed cover 1. In the non-working state, the saw blade in the cutting mechanism 5 is inside the closed cover 1. When cutting is required, the cutting mechanism 5 moves down and moves the saw blade out of the closed cover 1 to cut the aluminum material.

[0023] The negative pressure collection mechanism 3 includes a connecting pipe 31 connected to one side of the closed cover 1. The connecting pipe 31 is fixed to the closed cover 1 by bolts and is slidably connected in the collection pipe 32. The distance between the cleaning mechanism 4 and the closed cover 1 can be adjusted by the relative sliding of the collection pipe 32 and the connecting pipe 31. The cleaning mechanism 4 includes a cleaning shell 41 connected to the collection pipe 32. A negative pressure pipe 33 is provided on the top of the cleaning shell 41. The negative pressure pipe 33 is connected to a negative pressure pump 34. The negative pressure pump 34 generates negative pressure in the cleaning shell 41, which is then collected through the collection pipe. The negative pressure is transmitted to the internal space of the enclosed cover 1 by the connecting pipe 32 and the connecting pipe 31, so that the debris generated during the cutting process is replenished into the interior of the cleaning shell 41 by the airflow. The negative pressure pump 34 is selected according to the actual use. Hydraulic cylinders 42 are symmetrically installed on both sides of the cleaning shell 41. The output end of the hydraulic cylinder 42 is fixedly connected to the enclosed bottom shell 43. The hydraulic cylinder 42 is selected according to the actual use. Under the action of the hydraulic cylinder 42, the enclosed bottom shell 43 is pressed tightly against the bottom of the cleaning shell 41, and the connection between the enclosed bottom shell 43 and the cleaning shell 41 is... A sealing ring is provided at the joint. When the cleaning shell 41 is attached to the closed bottom shell 43, the hydraulic cylinder 42 maintains pressure, so that the closed bottom shell 43 and the cleaning shell 41 form a whole. The internal space is used to hold the collected debris. A spray pipe 44 is provided on the top of the cleaning shell 41, and a discharge pipe 47 is provided on one side of the bottom of the cleaning shell 41. A control valve is provided in the discharge pipe 47. During the cleaning process, the spray pipe 44 discharges the cleaning fluid into the space formed by the closed bottom shell 43 and the cleaning shell 41. After the cleaning is completed, the control valve opens the discharge pipe 47 to discharge the cleaning fluid. A cleaning motor 45 is installed in the closed bottom shell 43. The closed bottom shell 43 is a semi-elliptical cavity structure. The cleaning motor 45 is located inside the cavity structure. The output end of the cleaning motor 45 passes through the through hole on the closed bottom shell 43 and is fixedly connected to the cleaning frame 46. The cleaning motor 45 is selected according to the actual use. The cleaning frame 46 is slidably connected to the top of the semi-elliptical closed bottom shell 43. During the cleaning process, the cleaning motor 45 drives the cleaning frame 46 to rotate so that the debris can fully contact the cleaning liquid and remove oil and other impurities adhering to the debris.

[0024] The cutting mechanism 5 includes a limiting groove 51 formed on the enclosed cover 1. A mounting bracket 52 is slidably connected in the limiting groove 51. A cutting saw blade 53 is fixed between the mounting brackets 52. The mounting brackets 52 are rotatably connected in a sliding frame 54, which is slidably connected to the enclosed cover 1. A sliding cylinder 55 is symmetrically mounted on one side of the enclosed cover 1. The output end of the sliding cylinder 55 is fixed to the sliding frame 54. The sliding cylinder 55 is selected according to the actual use. In the non-cutting state, the sliding cylinder 55 extends, and the cutting saw blade 53 connected to the mounting bracket 52 is in the enclosed position. Inside the enclosure 1, when cutting is required, the sliding cylinder 55 retracts, and the cutting saw blade 53 moves down with the sliding frame 54, leaving the internal space of the enclosure 1 to contact the aluminum surface for cutting. A sealing plate 56 is provided on the side of the sliding frame 54 away from the sliding cylinder 55. A cutting motor 57 is fixedly installed on the sliding frame 54. The output end of the cutting motor 57 is fixedly connected to the mounting frame 52. The cutting motor 57 drives the mounting frame 52 to rotate, thereby driving the cutting saw blade 53 to rotate synchronously to achieve cutting. The cutting motor 57 is selected according to the actual use.

[0025] It should be noted that, in use, this aluminum cutting debris collection device involves mounting the enclosed cover 1 on a dual-axis drive device, which in turn is mounted on a clamping mechanism. The dual-axis drive device can move the enclosed cover 1 downwards or along the cutting line. The clamping mechanism is used to fix the aluminum material to be cut. The retraction length of the connecting pipe 31 in the collection pipe 32 is adjusted according to the cutting requirements. A bracket is used to support the cleaning mechanism 4 on the side of the clamping mechanism, which moves along with the enclosed cover 1 and the negative pressure collection mechanism 3. During cutting, the aluminum material to be cut is fixed on the clamping mechanism, and the enclosed cover 1 is moved downwards by the dual-axis drive device, pressing the bottom support steel ball 2 onto the aluminum material to be cut. Subsequently, the cutting saw blade 53 rotates under the drive of the cutting motor 57, while the sliding cylinder 55 retracts. The cutting saw blade 53 moves downwards with the sliding frame 54, leaving the internal space of the enclosed cover 1 to contact the surface of the aluminum material for cutting. Then, the dual-axis drive device moves the enclosed cover 1 along the cutting line. During this process, the enclosed cover 1 moves along the aluminum material. The sliding and continuously rotating cutting saw blade 53 continuously cuts along the cutting line. During the sliding process, the supporting steel ball 2 rolls on the aluminum material to avoid scratching the surface of the aluminum material. During the cutting process, the negative pressure pump 34 runs and transmits negative pressure to the internal space of the closed cover 1 through the collection pipe 32 and the connecting pipe 31. External air enters the closed cover 1 from the limiting groove 51, generating airflow that continuously flows into the cleaning shell 41. This causes the debris generated during the cutting process to enter the interior of the cleaning shell 41 with the airflow. The debris entering the cleaning shell 41 falls to the top of the closed bottom shell 43. Then, the spray pipe 44 discharges the cleaning liquid into the space formed by the closed bottom shell 43 and the cleaning shell 41. At the same time, the cleaning motor 45 drives the cleaning frame 46 to rotate so that the debris can fully contact the cleaning liquid and remove oil and other impurities adhering to the debris. After cleaning, the control valve opens the discharge pipe 47 to discharge the cleaning liquid. Finally, the hydraulic cylinder 42 drives the closed bottom shell 43 to move down and separate from the cleaning shell 41. The debris inside slides down along the top of the closed bottom shell 43 under the action of gravity.

[0026] The above-described embodiments are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A chip collection device for aluminum cutting, comprising a closed cover (1), characterized in that: The closed cover (1) is provided with a negative pressure collection mechanism (3), which is installed on the cleaning mechanism (4). Supporting steel balls (2) are nested in the grooves evenly opened at the bottom of the closed cover (1). A cutting mechanism (5) is slidably connected in the closed cover (1).

2. The chip collection device for aluminum cutting according to claim 1, characterized in that: The negative pressure collection mechanism (3) includes a connecting pipe (31) connected to one side of the closed cover (1), and the connecting pipe (31) is slidably connected in the collection pipe (32).

3. The chip collection device for aluminum cutting according to claim 2, characterized in that: The cleaning mechanism (4) includes a cleaning shell (41) that connects to a collection pipe (32), and a negative pressure pipe (33) is provided on the top of the cleaning shell (41), which is connected to a negative pressure pump (34).

4. The chip collection device for aluminum cutting according to claim 3, characterized in that: Hydraulic cylinders (42) are symmetrically installed on both sides of the cleaning shell (41). The output end of the hydraulic cylinder (42) is fixedly connected to a closed bottom shell (43). The closed bottom shell (43) is pressed tightly against the bottom of the cleaning shell (41). A sealing ring is provided at the connection between the closed bottom shell (43) and the cleaning shell (41). A spray pipe (44) is provided on the top of the cleaning shell (41). A discharge pipe (47) is provided on the bottom side of one side of the cleaning shell (41). A control valve is provided in the discharge pipe (47).

5. A chip collection device for aluminum cutting according to claim 4, characterized in that: A cleaning motor (45) is installed in the closed bottom shell (43), and a cleaning frame (46) is fixedly connected to the output end of the cleaning motor (45). The cleaning frame (46) is slidably connected to the top of the closed bottom shell (43).

6. The chip collection device for aluminum cutting according to claim 1, characterized in that: The cutting mechanism (5) includes a limiting groove (51) opened on the closed cover (1), a mounting frame (52) is slidably connected in the limiting groove (51), a cutting saw blade (53) is fixed between the mounting frames (52), the mounting frame (52) is rotatably connected in the sliding frame (54), the sliding frame (54) is slidably connected on the closed cover (1), a sliding cylinder (55) is symmetrically installed on one side of the closed cover (1), the output end of the sliding cylinder (55) is fixed on the sliding frame (54), a closing plate (56) is provided on the side of the sliding frame (54) away from the sliding cylinder (55), a cutting motor (57) is fixedly installed on the sliding frame (54), and the output end of the cutting motor (57) is fixedly connected to the mounting frame (52).

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