Optical-mechanical-electrical integrated cutting head protection structure for automatic cutting

Abstract

The utility model discloses a kind of cutting head protection structures for opto-mechatronic automatic cutting, belong to opto-mechatronic equipment technical field, its technical scheme main point includes fixed cylinder, the bottom inside the fixed cylinder is movably connected with cutting head main body, and the top of cutting head main body is fixedly connected with steering motor, the top of cutting head main body surface is fixedly connected with protection assembly, and the top of protection assembly surface is fixedly connected with spraying assembly, the spraying assembly includes annular liquid storage plate, the four corners of annular liquid storage plate bottom are all fixedly connected with arc-shaped conveying cylinder, solve existing cutting machine tool processing effect is not good, in actual processing process, due to lack of spraying dust-settling component, cannot carry out efficient suppression to dust generated by cutting, lead to dust diffusion, obstruct the line of sight of operator and form visual field blind area, seriously affect the processing of tool, reduce the practicability of the device.

Description

Technical Field

[0001] This utility model relates to the field of opto-mechatronics equipment technology, and in particular to a protective structure for a cutting head used in opto-mechatronics automatic cutting. Background Technology

[0002] Opto-mechatronics integrated automatic cutting equipment is widely used in metal processing, sheet metal cutting and other fields due to its advantages of high precision and high efficiency. As the core component, the cutting head will come into contact with high-temperature molten slag and flying debris during high-speed cutting.

[0003] Most existing cutting machine tools protect the cutting head with a protective cover, which can block the flying debris during the cutting process and prevent the debris from affecting the operator's operation;

[0004] An existing patent (publication number: CN221516409U) discloses a protective structure for a cutting machine tool. The protective cover provides a certain degree of protection for the cutting head during the processing, preventing fragments from being ejected during the cutting process and injuring the operators. It also prevents dust pollution from interfering with the material processing environment and improves the stability of the cutting operation.

[0005] Existing patents offer solutions to the above problems, but their processing effects are unsatisfactory. In actual processing, due to the lack of dust-suppressing spray components, the dust generated during cutting cannot be effectively suppressed, resulting in a large amount of dust spreading, obstructing the operator's vision and creating blind spots, which seriously affects the processing of tools and reduces the practicality of the device.

[0006] To address this, a protective structure for an opto-mechatronics integrated automatic cutting head is proposed. Utility Model Content

[0007] The purpose of this utility model is to provide a protective structure for an automatic cutting head that integrates opto-mechatronics technology. This structure can solve the problem that existing cutting machine tools have poor processing effects. In actual processing, due to the lack of dust suppression components, the dust generated during cutting cannot be effectively suppressed, resulting in a large amount of dust spreading, obstructing the operator's vision and creating blind spots, which seriously affects the processing of the tool and reduces the practicality of the device.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a protective structure for an automatic cutting head using opto-mechatronics integration, comprising a fixed cylinder, a cutting head body movably connected to the bottom of the fixed cylinder, a steering motor fixedly connected to the top of the cutting head body, a protective component fixedly connected to the top of the surface of the cutting head body, and a spraying component fixedly connected to the top of the surface of the protective component. The spraying component includes an annular liquid storage plate, arc-shaped conveying cylinders fixedly connected to the four corners of the bottom of the annular liquid storage plate, and the annular liquid storage plate fixedly connected to the top of the surface of the protective component. Several nozzles are fixedly connected to the side of the arc-shaped conveying cylinder away from the annular liquid storage plate, and the nozzles are aligned with the cutting head body. A connecting hose is fixedly connected to the right side of the top of the annular liquid storage plate, and a liquid pump is fixedly connected to the side of the connecting hose away from the annular liquid storage plate. A liquid storage tank is fixedly connected to the side of the liquid pump away from the connecting hose, and the liquid storage tank is fixedly connected to the machine tool.

[0009] Preferably, the protective assembly includes a fixed ring, with L-shaped clamps rotatably connected to the four corners of the bottom of the fixed ring, and the fixed ring is fixedly connected to the top of the surface of the cutting head body. A winding spring is fixedly connected to both ends of the L-shaped clamps on the side closest to the fixed ring, and an elastic protective cloth is fixedly connected between adjacent L-shaped clamps. Cylinders are fixedly connected to both sides of the top of the fixed ring, and the output end of the cylinder extends to the bottom of the fixed ring and is fixedly connected to an annular locking block. Trapezoidal sliders are fixedly connected to the opposite sides of the four L-shaped clamps, and the trapezoidal sliders contact the annular locking blocks.

[0010] Preferably, the four corners of the bottom of the fixed ring are provided with connecting grooves for use with L-shaped clamps. The rotating end of the L-shaped clamp is located inside the connecting groove, and the side of the coiling spring away from the L-shaped clamp is fixedly connected to the inner wall of the connecting groove.

[0011] Preferably, the top of the fixed ring has connection holes on both sides for use with the cylinder, and the surface of the cylinder is in contact with the inner wall of the connection hole.

[0012] Preferably, mounting holes for use with arc-shaped conveying cylinders are provided at the four corners of the bottom of the annular liquid storage plate, and the surface of the arc-shaped conveying cylinder is in contact with the inner wall of the mounting hole.

[0013] Preferably, an observation glass is embedded in the interior of the front side of the liquid storage tank, and an inlet valve is fixedly connected to the top of the liquid storage tank.

[0014] Preferably, a track block is provided at the top of the fixed cylinder, and an electric trolley is movably connected to the surface of the track block, and the electric trolley is fixedly connected to the fixed cylinder.

[0015] Preferably, a data transmitter is fixedly connected to the front side of the fixed cylinder, and the data transmitter is electrically connected to the electric trolley, steering motor, protective components, and spraying components.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. By setting up a protective component, this application can drive the annular locking block and the inclined surface of the trapezoidal slider through a cylinder to drive the L-shaped clamping plate to rotate around the connecting groove to achieve opening and closing operations. At the same time, it can drive the elastic protective cloth to flexibly unfold and form a surrounding protective barrier, which can effectively block the flying debris during the cutting process and improve the practicality of the device.

[0018] 2. By setting up a spraying component, this application can deliver the dust-suppressing liquid in the storage tank to the annular storage plate via a connecting hose through a liquid pump, and then distribute it to each nozzle through an arc-shaped conveying cylinder, spraying a mist of liquid onto the cutting part of the cutting head body in a directional manner, thereby achieving simultaneous cooling and dust suppression, avoiding dust diffusion and environmental pollution, ensuring the cleanliness of the working environment, and improving the ease of use of the device. Attached Figure Description

[0019] Figure 1 This is an overall structural diagram of the opto-mechatronics integrated automatic cutting head protection structure of this utility model;

[0020] Figure 2 This is a schematic diagram showing the connection of the fixed cylinder, cutting head body, protective components, and spraying components of this utility model.

[0021] Figure 3 This is a schematic diagram showing the connection of the fixed cylinder, the cutting head body, the steering motor, and the data transmitter of this utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the protective component of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the spraying component of this utility model.

[0024] In the diagram, 1. Fixed cylinder; 2. Cutting head body; 3. Steering motor; 4. Protective components; 401. Fixed ring; 402. L-shaped clamp; 403. Winding spring; 404. Elastic protective cloth; 405. Cylinder; 406. Ring-shaped locking block; 407. Trapezoidal slider; 5. Spraying components; 501. Ring-shaped liquid storage plate; 502. Arc-shaped conveying cylinder; 503. Sprayer head; 504. Connecting hose; 505. Infusion pump; 506. Liquid storage tank; 6. Connecting groove; 7. Connecting hole; 8. Mounting hole; 9. Observation glass; 10. Liquid inlet valve; 11. Track block; 12. Electric trolley; 13. Data transmitter. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 The present invention provides the following technical solution:

[0027] A protective structure for an automatic cutting head using opto-mechatronics integration includes a fixed cylinder 1. A cutting head body 2 is movably connected to the bottom of the fixed cylinder 1, and a steering motor 3 is fixedly connected to the top of the cutting head body 2. A protective component 4 is fixedly connected to the top of the surface of the cutting head body 2, and a spraying component 5 is fixedly connected to the top of the surface of the protective component 4. The spraying component 5 includes an annular liquid storage plate 501, and arc-shaped conveying cylinders 502 are fixedly connected to the four corners of the bottom of the annular liquid storage plate 501. A number of nozzles 503 are fixedly connected to the top of the surface of the protective component 4. On the side of the arc-shaped conveying cylinder 502 away from the annular liquid storage plate 501, the nozzles 503 are aligned with the cutting head body 2. A connecting hose 504 is fixedly connected to the right side of the top of the annular liquid storage plate 501. A liquid pump 505 is fixedly connected to the side of the connecting hose 504 away from the annular liquid storage plate 501. A liquid storage tank 506 is fixedly connected to the side of the liquid pump 505 away from the connecting hose 504. The liquid storage tank 506 is fixedly connected to the machine tool.

[0028] In this embodiment: the cylinder 405 drives the annular locking block 406 to rise and fall smoothly, its surface precisely fitting the inclined surface of the trapezoidal slider 407 on the L-shaped clamping plate 402. Utilizing the positive force transmitted through the inclined surface, the L-shaped clamping plate 402 rotates around the rotating end within the connecting groove 6, stretching the winding spring 403. Simultaneously, the elastic protective cloth 404 unfolds flexibly to form a surrounding protective barrier, blocking flying debris during cutting, preventing debris from impacting surrounding equipment components, ensuring normal equipment operation, and improving the ease of use of the protective component 4. By using the infusion pump 505 in conjunction with the connecting hose 504, the liquid in the storage tank 506 is smoothly transported to the annular storage plate 501 through the connecting hose 504. Then, it is precisely distributed through the arc-shaped conveying cylinder 502, and finally sprayed directionally onto the cutting area by the nozzle 503 at the bottom of the arc-shaped conveying cylinder 502. This can quickly suppress dust diffusion, ensure the cleanliness of the working environment, reduce the temperature at the cutting point, prevent the blade of the cutting head body 2 from being damaged due to overheating, extend the service life of the cutting head body 2, ensure the processing efficiency of the workpiece, and improve the practicality of the device.

[0029] Specifically, such as Figure 4 As shown, the protective component 4 includes a fixed ring 401. L-shaped clamps 402 are rotatably connected to the four corners of the bottom of the fixed ring 401. The fixed ring 401 is fixedly connected to the top of the surface of the cutting head body 2. The two ends of the L-shaped clamps 402 near the fixed ring 401 are fixedly connected to a winding spring 403. An elastic protective cloth 404 is fixedly connected between adjacent L-shaped clamps 402. Cylinders 405 are fixedly connected to both sides of the top of the fixed ring 401. The output end of the cylinder 405 extends to the bottom of the fixed ring 401 and is fixedly connected to an annular locking block 406. Trapezoidal sliders 407 are fixedly connected to the opposite sides of the four L-shaped clamps 402. The trapezoidal sliders 407 are in contact with the annular locking blocks 406.

[0030] Specifically, such as Figure 4 As shown, the four corners of the bottom of the fixed ring 401 are provided with connecting grooves 6 for use with the L-shaped clamp 402. The rotating end of the L-shaped clamp 402 is located inside the connecting groove 6, and the side of the coiling spring 403 away from the L-shaped clamp 402 is fixedly connected to the inner wall of the connecting groove 6.

[0031] Specifically, such as Figure 4 As shown, the top of the fixed ring 401 has connection holes 7 on both sides for use with the cylinder 405, and the surface of the cylinder 405 is in contact with the inner wall of the connection hole 7.

[0032] In this embodiment: the cylinder 405 and the connecting hole 7 work together to tightly connect the cylinder 405 and the fixed ring 401. This not only effectively resists the impact of external shocks on the cylinder 405, but also provides precise guidance for the extension and retraction of its output end, ensuring the smooth movement of the annular block 406. When the annular block 406 moves, it precisely fits against the slope of the trapezoidal slider 407 on the L-shaped clamping plate 402. With the help of the force transmitted by the slope, the L-shaped clamping plate 402 can be driven to rotate smoothly along the connecting groove 6 and stretch the winding spring 403. This, in turn, causes the elastic protective cloth 404 to unfold flexibly to form a surrounding protective barrier, which can effectively block the flying debris during the cutting process, prevent the debris from damaging the surrounding parts of the equipment, ensure the normal operation of the equipment, and improve the ease of use of the protective component 4.

[0033] Specifically, such as Figure 5 As shown, mounting holes 8 are provided at the four corners of the bottom of the annular liquid storage plate 501 to cooperate with the arc-shaped conveying cylinder 502, and the surface of the arc-shaped conveying cylinder 502 is in contact with the inner wall of the mounting hole 8.

[0034] Specifically, such as Figure 1 , Figure 2 , Figure 5As shown, an observation glass 9 is embedded inside the front side of the liquid storage tank 506, and an inlet valve 10 is fixedly connected to the top of the liquid storage tank 506.

[0035] In this embodiment: the use of the arc-shaped conveying cylinder 502 in conjunction with the mounting hole 8 allows the arc-shaped conveying cylinder 502 to be tightly connected with the annular liquid storage plate 501, forming a stable liquid delivery channel. This allows the liquid in the storage tank 506 to be smoothly transported to the arc-shaped conveying cylinder 502 via the annular liquid storage plate 501, and then sprayed directionally onto the cutting area by the nozzle 503. This achieves synchronous cooling and dust suppression at the cutting point, preventing dust from spreading and polluting the environment, and ensuring the cleanliness of the working environment. At the same time, the use of the observation glass 9 in conjunction with the liquid inlet valve 10 allows for real-time monitoring of the liquid volume in the storage tank 506. When the liquid volume is insufficient, the operator can replenish the liquid in a timely manner through the liquid inlet valve 10, ensuring the normal use of the spraying assembly 5 and improving the ease of use of the spraying assembly 5.

[0036] Specifically, such as Figure 1 As shown, a track block 11 is provided on the top of the fixed cylinder 1, and an electric trolley 12 is movably connected to the surface of the track block 11, and the electric trolley 12 is fixedly connected to the fixed cylinder 1.

[0037] Specifically, such as Figure 1 , Figure 2 , Figure 3 As shown, a data transmitter 13 is fixedly connected to the front side of the fixed cylinder 1, and the data transmitter 13 is electrically connected to the electric trolley 12, the steering motor 3, the protective component 4, and the spraying component 5.

[0038] In this embodiment, the data transmitter 13 enables the device to connect to an external control terminal, allowing operators to remotely control the equipment. It not only adjusts the angle and horizontal position of the cutting head body 2 via the electric trolley 12 and steering motor 3 to meet the cutting requirements of different workpieces, but also uses cylinder 405 to drive the elastic protective cloth 404 to unfold and form a surrounding protective barrier to block cutting debris. Furthermore, it sprays a mist of liquid onto the cutting area via the infusion pump 505, simultaneously achieving cooling and dust suppression. These two actions work together to achieve high-speed cutting of the workpiece, improving the ease of use of the device.

[0039] Working Principle: When cutting a workpiece, the operator first uses the data transmitter 13 to remotely perform a self-check on the equipment and set operating parameters according to the actual situation. The cylinder 405 drives the annular locking block 406 to move smoothly, its surface precisely fitting the inclined surface of the trapezoidal slider 407 on the L-shaped clamping plate 402. Utilizing the positive force transmitted by the inclined surface, the L-shaped clamping plate 402 rotates around the rotating end in the connecting groove 6, stretching the winding spring 403. Simultaneously, the elastic protective cloth 404 unfolds flexibly, forming a surrounding protective barrier that blocks flying debris during cutting, preventing debris from impacting surrounding equipment components and providing a safe foundation for the cutting operation. When it is necessary to reduce the unfolding range of the elastic protective cloth 404, the cylinder 405 drives the annular locking block 406 to reset, and the winding spring 403 rebounds, causing the L-shaped clamping plate 402 to reset, simultaneously... The elastic protective cloth 404 contracts, thereby adjusting the protective range to facilitate subsequent cutting. During the cutting process, the electric trolley 12 drives the fixed cylinder 1 and the cutting head body 2 to move along the track block 11 to adjust the horizontal position. Simultaneously, the steering motor 3 is started to drive the cutting head body 2 to rotate to adjust the angle. The two work together to achieve precise cutting of the workpiece. At the same time, the infusion pump 505 is started to transport the liquid in the storage tank 506 to the annular storage plate 501 through the connecting hose 504. Then, the liquid is precisely diverted through the arc-shaped conveying cylinder 502. Finally, the nozzle 503 at the bottom of the arc-shaped conveying cylinder 502 sprays the liquid onto the cutting area in a directional manner. This can quickly suppress dust diffusion, ensure the cleanliness of the working environment, reduce the temperature of the cutting point, prevent the blade of the cutting head body 2 from being damaged due to overheating, extend the service life of the cutting head body 2, and ensure smooth lathe processing.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A protective structure for a cutting head used in opto-mechatronics automatic cutting, comprising a fixed cylinder (1), characterized in that: The bottom of the fixed cylinder (1) is movably connected to the cutting head body (2), and the top of the cutting head body (2) is fixedly connected to the steering motor (3). The top of the surface of the cutting head body (2) is fixedly connected to the protective component (4), and the top of the surface of the protective component (4) is fixedly connected to the spraying component (5). The spraying component (5) includes an annular liquid storage plate (501). At the four corners of the bottom of the annular liquid storage plate (501), arc-shaped conveying cylinders (502) are fixedly connected, and the annular liquid storage plate (501) is fixedly connected to the top of the surface of the protective component (4). The arc-shaped conveying cylinder (502) is fixedly connected to a plurality of nozzles (503) on the side away from the annular liquid storage plate (501), and the nozzles (503) are aligned with the cutting head body (2). A connecting hose (504) is fixedly connected to the right side of the top of the annular liquid storage plate (501), and an infusion pump (505) is fixedly connected to the side of the connecting hose (504) away from the annular liquid storage plate (501). A liquid storage tank (506) is fixedly connected to the side of the infusion pump (505) away from the connecting hose (504), and the liquid storage tank (506) is fixedly connected to the machine tool.

2. The protective structure for a cutting head used in opto-mechatronics automatic cutting according to claim 1, characterized in that: The protective component (4) includes a fixed ring (401), with L-shaped clamps (402) rotatably connected to the four corners of the bottom of the fixed ring (401), and the fixed ring (401) is fixedly connected to the top of the surface of the cutting head body (2). The two ends of the L-shaped clamps (402) near the fixed ring (401) are fixedly connected to a winding spring (403), and an elastic protective cloth (404) is fixedly connected between adjacent L-shaped clamps (402). Cylinders (405) are fixedly connected to both sides of the top of the fixed ring (401), and the output end of the cylinder (405) extends to the bottom of the fixed ring (401) and is fixedly connected to an annular locking block (406). Trapezoidal sliders (407) are fixedly connected to the opposite side of the four L-shaped clamps (402), and the trapezoidal sliders (407) are in contact with the annular locking block (406).

3. The protective structure for a cutting head used in opto-mechatronics automatic cutting according to claim 2, characterized in that: The four corners of the bottom of the fixed ring (401) are provided with connecting grooves (6) for use with L-shaped clamps (402). The rotating end of the L-shaped clamp (402) is located inside the connecting groove (6), and the side of the coiling spring (403) away from the L-shaped clamp (402) is fixedly connected to the inner wall of the connecting groove (6).

4. The protective structure for a cutting head used in an opto-mechatronics integrated automatic cutting process according to claim 2, characterized in that: The top of the fixed ring (401) has connection holes (7) on both sides for use with the cylinder (405), and the surface of the cylinder (405) is in contact with the inner wall of the connection hole (7).

5. The protective structure for a cutting head used in an opto-mechatronics integrated automatic cutting process according to claim 1, characterized in that: The bottom of the annular liquid storage plate (501) is provided with mounting holes (8) at the four corners for use with the arc-shaped conveying cylinder (502), and the surface of the arc-shaped conveying cylinder (502) is in contact with the inner wall of the mounting hole (8).

6. The protective structure for a cutting head used in opto-mechatronics automatic cutting according to claim 1, characterized in that: An observation glass (9) is embedded in the front of the liquid storage tank (506), and an inlet valve (10) is fixedly connected to the top of the liquid storage tank (506).

7. The protective structure for a cutting head used in opto-mechatronics automatic cutting according to claim 1, characterized in that: The top of the fixed cylinder (1) is provided with a track block (11), and an electric trolley (12) is movably connected to the surface of the track block (11), and the electric trolley (12) is fixedly connected to the fixed cylinder (1).

8. The protective structure for a cutting head used in opto-mechatronics automatic cutting according to claim 7, characterized in that: A data transmitter (13) is fixedly connected to the front side of the fixed cylinder (1), and the data transmitter (13) is electrically connected to the electric trolley (12), the steering motor (3), the protective component (4), and the spraying component (5).

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