A pipe port weld polishing device

CN224795331UActive Publication Date: 2026-09-25HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202522156172.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-25
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

[0002]在维修过程中,经常会涉及到对管道的焊接工作,在焊接过程中需要将两个管道的端口进行焊接固定,从而使得将两个管合并为一个管,管道端口焊缝的标准是:管道平直、焊缝整齐无突出的毛刺、凸点和焊缝无遗漏,在管道的焊接中通常采用手工焊,而手工焊好后,为了达到焊接标准需要对管道端口的焊缝进行打磨,而现有的打磨方式是需要工人一手拿着砂轮打磨机,一手握住并转动管道进行打磨,这样的方式操作较为麻烦,且打磨效果不均匀

Benefits of technology

本实用新型在底板上设置有两个底托架用于托住管道,由于底托架为角钢结构使得能对不同直径的管道进行对中限位防止其左右移动,在底板一侧设置有竖导轨并在竖导轨上设置有滑动座,在滑动座上课拆卸连接有打磨装置且滑动座可通过调节机构进行升降调节,使得打磨装置能与不同管径的管口焊缝接触,在打磨时只需缓慢转动管道即可,相比现有技术中一手握管一手握打磨机而言,这样的方式操作更为便捷简单,且在该过程中打磨装置位置固定,使得管口的打磨效果更为均匀;

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Abstract

The utility model discloses a pipeline port weld polishing device, include: bottom bracket, its quantity is 2 and sets up in the both sides of bottom plate, and leave the interval between two bottom brackets, vertical guide rail, it is vertically set up in the one side of bottom plate, and the sliding seat is slidably arranged on the vertical guide rail, and the top plate is set up on the vertical guide rail top, and the adjusting mechanism for adjusting the sliding seat lifting is set up on the top plate, polishing device, with the detachable connection of sliding seat, polishing device is located the just above between two bottom brackets, fixed mechanism, it sets up in the one side of sliding seat for polishing device is fixed. The utility model discloses the purpose lies in providing a pipeline port weld polishing device, makes the more convenient and simple of polishing operation, and makes the polishing effect more uniform.
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Description

Technical Field

[0001] This utility model relates to the field of grinding technology, specifically to a device for grinding weld seams at pipe ends. Background Technology

[0002] During maintenance, pipe welding is frequently involved. This process requires welding the ends of two pipes together to merge them into one. The standard for pipe end welds is: the pipe is straight, the weld is neat without protruding burrs or bumps, and there are no gaps in the weld. Pipe welding is typically done manually. After manual welding, to meet the welding standards, the weld at the pipe end needs to be ground. Current grinding methods require the worker to hold a grinding wheel in one hand and hold and rotate the pipe with the other, which is cumbersome and produces uneven grinding results. To address this, this invention provides a pipe end weld grinding device. Summary of the Invention

[0003] The purpose of this invention is to provide a device for grinding the weld seam at the pipe end, which makes the grinding operation more convenient and simple, and makes the grinding effect more uniform.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A device for grinding weld seams at pipe ends, comprising: There are two base brackets, which are set on both sides of the base plate, with a gap between the two base brackets; A vertical guide rail is vertically installed on one side of the base plate. A sliding seat is slidably installed on the vertical guide rail. A top plate is installed on the top of the vertical guide rail, and an adjustment mechanism for adjusting the lifting and lowering of the sliding seat is installed on the top plate. A grinding device, which is detachably connected to a sliding seat, is located directly above the two base brackets; A fixing mechanism is installed on one side of the sliding seat to fix the grinding device.

[0005] Furthermore, the base bracket is an angle steel structure welded onto the base plate, and the distance between the two base brackets is 3-4cm.

[0006] Furthermore, the sliding seat includes a main slider, a secondary sliding sleeve, and a mounting plate. The main slider is slidably mounted on a vertical guide rail. Two guide rods are also provided between the top plate and the bottom plate. The secondary sliding sleeve is located on both sides of the main slider and is slidably mounted on the guide rods.

[0007] Furthermore, the adjustment mechanism includes a central screw and a screw sleeve. The screw sleeve is fixedly mounted on the top plate and the central screw is threadedly connected in the screw sleeve. The bottom end of the central screw is rotatably connected to the sliding seat.

[0008] Furthermore, a side support plate is provided between the top plate and the bottom plate, and threaded sleeves are provided on both sides of the top plate. A side screw is threadedly connected to the threaded sleeves on both sides. An upper pressure frame is rotatably provided at the bottom end of the side screw. The upper pressure frame is an angle steel structure and is located directly above the bottom support.

[0009] Furthermore, the grinding device includes a housing, a grinding wheel, and a drive motor. The grinding wheel is rotatably mounted on the housing, and a drive motor for driving the grinding wheel to rotate is also provided on the housing. The housing has a first through hole and a handle is provided on one side of the housing.

[0010] Furthermore, the fixing mechanism includes a fixing rod, a spring, a pull plate, and a plug rod. The fixing rod is fixedly installed on one side of the mounting plate and has a second through hole on the mounting plate. The pull plate passes through the fixing rod and has plug rods on both sides of the pull plate. The plug rods pass through the second through hole and the first through hole. A spring connects the pull plate and the end of the fixing rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This utility model features two base supports on the base plate to hold the pipe. Since the base supports are made of angle steel, they can be centered and limited to prevent pipes of different diameters from moving left or right. A vertical guide rail is provided on one side of the base plate, and a sliding seat is provided on the vertical guide rail. A grinding device is detachably connected to the sliding seat, and the sliding seat can be raised and lowered by an adjustment mechanism, so that the grinding device can contact the weld seam of pipe openings of different diameters. During grinding, the pipe only needs to be rotated slowly. Compared with the prior art of holding the pipe with one hand and the grinding machine with the other, this method is more convenient and simple to operate. In addition, the position of the grinding device is fixed during the process, which makes the grinding effect of the pipe opening more uniform. In this utility model, the grinding device is fixed by a fixing mechanism, which facilitates the disassembly and assembly of the grinding device. When other parts need to be ground, it can be easily disassembled and used. This utility model also includes two sets of side screws and an upper pressure frame. The upper pressure frame is raised and lowered by adjusting the side screws, so that the pipe is clamped between the upper pressure frame and the bottom support frame. This makes it easier to center and clamp the pipe, thus facilitating the welding process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the utility model in use.

[0014] Figure 3 This is a disassembly diagram of the sliding seat and grinding device.

[0015] In the diagram, 1-base plate, 2-base bracket, 3-side support plate, 4-top plate, 5-guide rod, 6-upper pressure frame, 7-side screw, 8-sliding seat, 81-main slider, 82-secondary sliding sleeve, 83-mounting plate, 84-second through hole, 9-grinding device, 91-housing, 92-first through hole, 93-drive motor, 94-grinding wheel, 95-handle, 10-center screw, 11-screw sleeve, 12-fixing mechanism, 121-fixing rod, 122-spring, 123-pull plate, 124-insertion rod, 13-vertical guide rail. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0018] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] Please see Figure 1-2 This utility model provides a device for grinding weld seams at pipe ends, comprising: There are two base brackets 2, which are set on both sides of the base plate 1, with a gap between the two base brackets 2; Specifically, the base bracket 2 is an angle steel structure and is welded onto the base plate 1. The base bracket 2 is V-shaped on the base plate 1, and the distance between the two base brackets 2 is 3-4cm.

[0020] A vertical guide rail 13 is vertically set on one side of the base plate 1. A sliding seat 8 is slidably set on the vertical guide rail 13. A top plate 4 is set on the top of the vertical guide rail 13. An adjustment mechanism for adjusting the lifting and lowering of the sliding seat 8 is set on the top plate 4. Specifically, the sliding seat 8 includes a main slider 81, a secondary sliding sleeve 82, and a mounting plate 83. The main slider 81 is slidably mounted on the vertical guide rail 13, allowing the main slider 81 to slide up and down along the vertical guide rail 13. Two guide rods 5 are also provided between the top plate 4 and the bottom plate 1, with the guide rods 5 located on both sides of the vertical guide rail 13. The secondary sliding sleeve 82 is provided on both sides of the main slider 81 and is slidably mounted on the guide rods 5, thereby further stabilizing the sliding seat 8.

[0021] In order to achieve the lifting and lowering adjustment of the sliding seat 8, the adjustment mechanism includes a central screw 10 and a screw sleeve 11. The screw sleeve 11 is fixedly installed on the top plate 4 and the central screw 10 is threadedly connected in the screw sleeve 11. The bottom end of the central screw 10 is rotatably connected to the sliding seat 8. The lifting and lowering adjustment of the sliding seat 8 can be achieved by rotating the central screw 10.

[0022] A polishing device 9 is detachably connected to a sliding seat 8, and the polishing device 9 is located directly above the two base brackets 2; Specifically, refer to Figure 3 As shown, the grinding device 9 includes a housing 91, a grinding wheel 94, and a drive motor 93. The grinding wheel 94 is rotatably mounted on the housing 91. Furthermore, the grinding wheel 94 is located directly above the two base brackets 2. The housing 91 is also equipped with a drive motor 93 for driving the grinding wheel 94 to rotate. The driving method of the drive motor 93 and the connection method with the grinding wheel 94 can refer to the prior art. This utility model does not improve on this. The housing 91 is provided with a first through hole 92 and a handle 95 is provided on one side of the housing 91.

[0023] The fixing mechanism 12 is located on one side of the sliding seat 8 and is used to fix the grinding device 9.

[0024] Specifically, the fixing mechanism 12 includes a fixing rod 121, a spring 122, a pull plate 123, and a plug rod 124. The fixing rod 121 is fixedly disposed on one side of the mounting plate 83 and has a second through hole 84. The pull plate 123 passes through the fixing rod 121 and has plug rods 124 on both sides of the pull plate 123. The plug rods 124 pass through the second through hole 84 and the first through hole 92. A spring 122 connects the pull plate 123 and the end of the fixing rod 121. When fixing the grinding device 9, the pull plate 123 is pulled out, the first through hole 92 on the grinding device 9 is aligned with the second through hole 84, and after the pull plate 123 is released, the plug rods 124 on the pull plate 123 pass through the first through hole 92 and the second through hole 84 to fix the grinding device 9.

[0025] In addition, a side support plate 3 is provided between the top plate 4 and the bottom plate 1. Threaded sleeves 11 are provided on both sides of the top plate 4, and side screws 7 are threadedly connected in the threaded sleeves on both sides. An upper pressure frame 6 is rotatably provided at the bottom end of the side screw 7. The upper pressure frame 6 is an angle steel structure and is located directly above the bottom support 2. When welding the pipes, the two pipes are placed on the two bottom supports 2 respectively, and the side screws 7 are rotated so that the upper pressure frame 6 presses down on the pipes, thereby clamping and fixing the two pipes to facilitate the welding work.

[0026] The working process of this utility model is as follows: When welding two pipes is required, place the two pipes on the two base brackets 2 respectively, align the pipe ends, rotate the side screw 7 so that the upper pressure bracket 6 presses down on the pipes, and then the pipes can be welded. When it is necessary to grind the welded pipe end weld, place the pipe on the two base brackets 2, so that the weld is directly below the grinding wheel 94, rotate the center screw 10 until the grinding wheel 94 contacts the weld, turn on the drive motor 93 and slowly rotate the pipe to grind the pipe end weld. When it is necessary to grind other parts, the grinding device 9 can also be removed by pulling the pull plate 123.

[0027] Although the present invention has been described herein with reference to several illustrative embodiments, it should be understood that those skilled in the art can devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, various modifications and improvements can be made to the components or layout of the subject matter arrangement within the scope of the disclosure, drawings, and claims. Besides modifications and improvements to the components or layout, other uses will be apparent to those skilled in the art.

Claims

1. A device for grinding weld seams at pipe ends, characterized in that, include: There are two base brackets (2) and they are set on both sides of the base plate (1), with a gap between the two base brackets (2); A vertical guide rail (13) is vertically set on one side of the base plate (1). A sliding seat (8) is slidably set on the vertical guide rail (13). A top plate (4) is set on the top of the vertical guide rail (13). An adjustment mechanism for adjusting the lifting of the sliding seat (8) is set on the top plate (4). A polishing device (9) is detachably connected to a sliding seat (8), and the polishing device (9) is located directly above the two base brackets (2); The fixing mechanism (12) is set on one side of the sliding seat (8) to fix the grinding device (9).

2. The pipe end weld grinding device according to claim 1, characterized in that: The base bracket (2) is an angle steel structure and is welded onto the base plate (1). The distance between the two base brackets (2) is 3-4cm.

3. The pipe end weld grinding device according to claim 1, characterized in that: The sliding seat (8) includes a main slider (81), a secondary sliding sleeve (82) and a mounting plate (83). The main slider (81) is slidably mounted on the vertical guide rail (13). Two guide rods (5) are also provided between the top plate (4) and the bottom plate (1). The secondary sliding sleeve (82) is located on both sides of the main slider (81) and is slidably mounted on the guide rods (5).

4. The pipe end weld grinding device according to claim 1, characterized in that: The adjustment mechanism includes a central screw (10) and a screw sleeve (11). The screw sleeve (11) is fixedly mounted on the top plate (4) and the central screw (10) is threadedly connected in the screw sleeve (11). The bottom end of the central screw (10) is rotatably connected to the sliding seat (8).

5. The pipe end weld grinding device according to claim 1, characterized in that: A side support plate (3) is also provided between the top plate (4) and the bottom plate (1). Screw sleeves (11) are provided on both sides of the top plate (4), and a side screw rod (7) is threadedly connected in the screw sleeves on both sides. An upper pressure frame (6) is rotatably provided at the bottom end of the side screw rod (7). The upper pressure frame (6) is an angle steel structure and is located directly above the bottom bracket (2).

6. The pipe end weld grinding device according to claim 1, characterized in that: The grinding device (9) includes a housing (91), a grinding wheel (94) and a drive motor (93). The grinding wheel (94) is rotatably mounted on the housing (91). The housing (91) is also provided with a drive motor (93) for driving the grinding wheel (94) to rotate. The housing (91) is provided with a first through hole (92) and a handle (95) is provided on one side of the housing (91).

7. The pipe end weld grinding device according to claim 1, characterized in that: The fixing mechanism (12) includes a fixing rod (121), a spring (122), a pull plate (123), and a plug rod (124). The fixing rod (121) is fixedly installed on one side of the mounting plate (83) and a second through hole (84) is provided on the mounting plate (83). The pull plate (123) passes through the fixing rod (121) and plug rods (124) are provided on both sides of the pull plate (123). The plug rods (124) pass through the second through hole (84) and the first through hole (92). A spring (122) is connected between the ends of the pull plate (123) and the fixing rod (121).