A continuous casting mesh belt burr cleaning device

Abstract

The application relates to the field of continuous casting grid belt processing of lead-acid storage batteries, and particularly discloses a continuous casting grid belt burr cleaning device, which comprises a cleaning tank, the upper surface of the cleaning tank is fixedly connected with a supporting plate, the left side surface of the supporting plate is fixedly connected with two adjustable fixing plates, the side surfaces, which are close to each other, of the two adjustable fixing plates are rotationally connected with cutting brush machine rollers through bearings, two adjusting assemblies are installed on the inner wall of the cleaning tank, and a positioning compression roller is rotationally connected between the two adjusting assemblies. The burr removing mechanism and the liquid cleaning function are integrated in one body, the cutting brush machine rollers are used for high-speed brush grinding or cutting on the surface of the running continuous casting grid belt, burrs and lead residues are effectively removed, at the same time, the cleaning liquid stored in the cleaning tank can immediately flush away the fine lead ash and metal scraps generated in the cleaning process, and the core problem of the background art, i.e. the lead ash adhering to the continuous casting grid and affecting the production quality, is fundamentally solved.

Description

Technical Field

[0001] This application relates to the field of continuous casting mesh belt processing for lead-acid batteries, and in particular to a burr cleaning device for continuous casting mesh belts. Background Technology

[0002] As a key component in the continuous production line of battery grids, the continuous casting mesh belt is made of high-performance lead alloy using special molds. It is mainly used to produce mesh belts by cooling in a high-temperature environment. Its quality and performance are directly related to the operating efficiency and safety of the continuous casting production line. During the manufacturing process of the continuous casting mesh, especially in the mold demolding process, burrs and lead slag will inevitably be generated on its surface, so cleaning is required.

[0003] During the mold demolding process, the surface material peels off or bulges between the mold and the conveyor belt, forming tiny burrs. To remove these burrs, a removal device is usually used to clean them. During the cleaning process, a lot of fine lead dust is generated. This lead dust adheres to the continuous casting mesh and affects the production quality of the continuous casting mesh. Therefore, we propose a continuous casting mesh burr cleaning device to solve the above problems. Utility Model Content

[0004] This application provides a continuous casting mesh burr cleaning device that can immediately wash away the fine lead ash and metal debris generated during the cleaning process, fundamentally solving the core problem in the background technology of "lead ash adhering to the continuous casting mesh and affecting production quality".

[0005] This application provides a burr cleaning device for continuous casting mesh belt, including a cleaning tank. A support plate is fixedly connected to the upper surface of the cleaning tank. Two adjustable fixing plates are fixedly connected to the left side of the support plate. A cutting brush roller is rotatably connected to one side of the two adjustable fixing plates that are close to each other via a bearing. Two adjusting components are installed on the inner wall of the cleaning tank. A positioning pressure roller is rotatably connected between the two adjusting components. A float valve is fixedly connected to the inner wall of the cleaning tank. Two sets of support components are installed on the bottom surface of the cleaning tank.

[0006] Furthermore, the adjustable fixing plate includes a fixing frame fixed to the left side of the support plate, an adjusting block is slidably installed inside the fixing frame, the two ends of the cutting brush roller are rotatably connected to the two adjusting blocks through bearings, and locking screws are installed on the outer surface of the adjusting blocks.

[0007] Furthermore, the adjustment assembly includes a fixed guide rail installed inside the cleaning tank, a sliding block slidably connected inside the fixed guide rail, an opening on the outer surface of the fixed guide rail, and two limiting bolts fixedly connected to the outer surface of the sliding block. One end of each limiting bolt passes through the opening and is threadedly connected to a limiting nut.

[0008] Furthermore, the two ends of the positioning roller are rotatably connected to the sliding block via bearings, and two reinforcing plates are fixedly connected to the left side of the support plate, with the bottom surface of each reinforcing plate connected to the upper surface of the cleaning tank.

[0009] Furthermore, the support assembly includes a fixed threaded tube fixed to the bottom surface of the cleaning tank, an adjusting leg is internally threaded onto the fixed threaded tube, and a support base is fixedly connected to the bottom end of the adjusting leg.

[0010] Furthermore, two sets of brake casters are installed on the bottom surface of the cleaning tank, and two sets of lifting lugs are fixedly connected to the bottom surface of the cleaning tank.

[0011] Furthermore, a drain valve is fixedly connected to the outer surface of the cleaning tank.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The technical solution provided in this application has at least the following technical effects or advantages: This invention integrates mechanical deburring and liquid cleaning functions. By using a brush roller to brush or cut the surface of the continuous casting mesh belt at high speed, burrs and lead slag are effectively removed. At the same time, the cleaning liquid stored in the cleaning tank can immediately wash away the fine lead ash and metal debris generated during the cleaning process. This fundamentally solves the core problem in the background technology of "lead ash adhering to the continuous casting mesh, affecting production quality", ensuring a high degree of cleanliness of the mesh belt surface and providing high-quality products for subsequent use or processing.

[0013] This utility model is designed with multiple adjustable mechanisms. The adjustable fixed plate can adjust the height of the cutting and brushing roller by adjusting the up and down movement of the adjusting block, so as to control its contact pressure and cleaning depth on the mesh belt. The adjusting component can adjust the immersion depth of the positioning pressure roller by moving the sliding block in the fixed guide rail, thereby changing the tension of the mesh belt and the cleaning angle. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a top view of the structure of this application; Figure 3 This is a side view of the adjustment component in this application. Figure 4 This is a schematic diagram of the installation structure of the brush cutter roller in this application; Figure 5 This is a schematic diagram of the supporting components in this application; In the diagram: 1. Cleaning tank; 2. Support plate; 3. Adjustable fixing plate; 301. Fixing frame; 302. Adjusting block; 4. Cutting brush roller; 5. Adjusting assembly; 501. Fixed guide rail; 502. Sliding block; 503. Through port; 504. Limit bolt; 505. Limit nut; 6. Positioning pressure roller; 7. Float valve; 8. Brake caster; 9. Support assembly; 901. Fixed wire spool; 902. Adjusting leg; 903. Support base; 10. Drain valve; 11. Reinforcing plate; 12. Lifting lug. Detailed Implementation

[0015] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods. Example

[0016] Please see Figure 1-5 In this utility model, a continuous casting mesh belt burr cleaning device includes a cleaning tank 1. A support plate 2 is fixedly connected to the upper surface of the cleaning tank 1. Two adjustable fixing plates 3 are fixedly connected to the left side of the support plate 2. A cutting and brushing roller 4 is rotatably connected to the side of the two adjustable fixing plates 3 that are close to each other through a bearing. Two adjusting components 5 are installed on the inner wall of the cleaning tank 1. A positioning pressure roller 6 is rotatably connected between the two adjusting components 5. A float valve 7 is fixedly connected to the inner wall of the cleaning tank 1. The float valve 7 installed on the inner wall of the cleaning tank 1 can automatically control the liquid level in the cleaning tank 1. When the liquid level drops due to evaporation or carry-out, the float valve will automatically open to replenish water, ensuring that the liquid level always covers the positioning pressure roller 6 and the mesh belt, thus ensuring the continuity and stability of the cleaning effect. Two sets of support components 9 are installed on the bottom surface of the cleaning tank 1. The cutting and brushing roller 4 performs high-speed brushing or cutting on the surface of the continuous casting mesh belt in operation, effectively removing burrs and lead slag. At the same time, the cleaning liquid stored in the cleaning tank 1 can immediately wash away the fine lead dust and metal debris generated during the cleaning process. Example

[0017] The adjustable fixing plate 3 includes a fixing frame 301 fixed to the left side of the support plate 2. An adjusting block 302 is slidably installed inside the fixing frame 301. The two ends of the brush cutter roller 4 are rotatably connected to the two adjusting blocks 302 through bearings. Locking screws are installed on the outer surface of the adjusting blocks 302. The adjustable fixing plate 3 can adjust the height of the brush cutter roller 4 by moving the adjusting blocks 302 up and down, so as to control its contact pressure and cleaning depth on the mesh belt. The adjusting component 5 includes a fixed guide rail 501 installed inside the cleaning tank 1. A sliding block 502 is slidably connected inside the fixed guide rail 501. A through-hole 503 is opened on the outer surface of the fixed guide rail 501. Two limit bolts 504 are fixedly connected to the outer surface of the sliding block 502. One end of each limit bolt 504 passes through the through-hole 503 and is threaded with a limit nut 505. The adjusting component 5 can adjust the immersion depth of the positioning pressure roller 6 by moving the sliding block 502 in the fixed guide rail 501, thereby changing the tension of the mesh belt and the cleaning angle.

[0018] The two ends of the positioning roller 6 are rotatably connected to the sliding block 502 via bearings. Two reinforcing plates 11 are fixedly connected to the left side of the support plate 2. The bottom surface of each reinforcing plate 11 is connected to the upper surface of the cleaning tank 1. The reinforcing plates 11 can serve to reinforce the support plate 2. The support assembly 9 includes a fixed threaded tube 901 fixed to the bottom surface of the cleaning tank 1. An adjusting leg 902 is threadedly connected inside the fixed threaded tube 901. A support seat 903 is fixedly connected to the bottom end of the adjusting leg 902. The support assembly 9 uses a fixed threaded tube. The threaded engagement between 901 and adjusting leg 902 allows for fine-tuning of the device's level, ensuring smooth operation. Two sets of brake casters 8 are installed on the bottom surface of the cleaning tank 1, and two sets of lifting lugs 12 are fixedly connected to the bottom surface of the cleaning tank 1. The brake casters 8 at the bottom allow the device to move easily within the workshop and lock after being positioned, balancing mobility and operational stability. The lifting lugs 12 facilitate the hoisting and transportation of the equipment. A drain valve 10 is fixedly connected to the outer surface of the cleaning tank 1, which facilitates the periodic discharge of lead-containing waste liquid for centralized treatment.

[0019] The working principle of this application is: Move the device to a suitable position on the continuous casting mesh belt production line using the brake caster 8 and lock the caster. Fine-tune the device's level by rotating the adjusting leg 902 of the support assembly 9 to ensure the stability of the cleaning tank 1. Pass the continuous casting mesh belt to be processed under the cutting roller 4 and around the positioning pressure roller 6 so that the mesh belt is immersed below the liquid surface of the cleaning tank 1. Depending on the thickness and burr condition of the mesh belt, loosen the locking screw of the adjusting block 302 on the adjustable fixing plate 3 and adjust the height of the cutting roller 4 up and down to make it contact the mesh belt surface with appropriate pressure. After adjustment, tighten the screw. According to the required cleaning immersion depth and tension, loosen the limit nut 505 on the adjusting assembly 5 and move the sliding block 502 up and down along the fixed guide rail 501 to adjust the height of the positioning pressure roller 6. After adjustment, tighten the limit nut. 505 is fixed, and cleaning fluid is injected into the cleaning tank 1. The float valve 7 will automatically monitor the liquid level and automatically open to replenish water when the liquid level is lower than the set height to maintain a constant liquid level and ensure a continuous and stable cleaning effect. The power system of the cutting roller 4 (not shown in the figure, usually driven by a motor) is started to make it rotate at high speed. The high-speed rotating cutting roller 4 brushes or cuts the surface of the mesh belt passing below it, efficiently removing burrs, lead slag and other protrusions. This process will produce fine metal fragments (lead ash). Immediately afterwards, the positioning pressure roller 6, which is immersed in the cleaning fluid, guides the mesh belt to change direction and pass under the liquid. The flowing cleaning fluid immediately washes away the lead ash just generated by the cutting roller 4 and the contaminants attached to the mesh belt itself, effectively preventing secondary adhesion of lead ash and achieving the purpose of simultaneous cleaning and washing.

[0020] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present application, based on the technical solution and concept of the present application, should be covered within the scope of protection of the present application.

Claims

1. A burr cleaning device for continuous casting mesh belts, characterized in that: The system includes a cleaning tank (1), a support plate (2) is fixedly connected to the upper surface of the cleaning tank (1), two adjustable fixing plates (3) are fixedly connected to the left side of the support plate (2), a brush cutter roller (4) is rotatably connected to the side of the two adjustable fixing plates (3) that are close to each other through a bearing, two adjusting components (5) are installed on the inner wall of the cleaning tank (1), a positioning pressure roller (6) is rotatably connected between the two adjusting components (5), a float valve (7) is fixedly connected to the inner wall of the cleaning tank (1), and two sets of support components (9) are installed on the bottom surface of the cleaning tank (1).

2. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: The adjustable fixing plate (3) includes a fixing frame (301) fixed to the left side of the support plate (2). An adjusting block (302) is slidably installed inside the fixing frame (301). The two ends of the cutting brush roller (4) are rotatably connected to the two adjusting blocks (302) through bearings. Locking screws are installed on the outer surface of the adjusting block (302).

3. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: The adjustment component (5) includes a fixed guide rail (501) installed inside the cleaning tank (1). A sliding block (502) is slidably connected inside the fixed guide rail (501). A through-hole (503) is opened on the outer surface of the fixed guide rail (501). Two limiting bolts (504) are fixedly connected to the outer surface of the sliding block (502). One end of each limiting bolt (504) passes through the through-hole (503) and is threadedly connected to a limiting nut (505).

4. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: The two ends of the positioning roller (6) are rotatably connected to the sliding block (502) through bearings. Two reinforcing plates (11) are fixedly connected to the left side of the support plate (2). The bottom surface of each reinforcing plate (11) is connected to the upper surface of the cleaning tank (1).

5. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: The support assembly (9) includes a fixed threaded tube (901) fixed to the bottom surface of the cleaning tank (1), and an adjusting leg (902) is threaded inside the fixed threaded tube (901). A support base (903) is fixedly connected to the bottom end of the adjusting leg (902).

6. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: The bottom surface of the cleaning tank (1) is equipped with two sets of brake casters (8), and the bottom surface of the cleaning tank (1) is fixedly connected with two sets of lifting lugs (12).

7. The continuous casting mesh belt burr cleaning device according to claim 1, characterized in that: A drain valve (10) is fixedly connected to the outer surface of the cleaning tank (1).

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