Non-planar polishing device for axle casting components
Patent Information
- Application Number
- CN202521647140.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-01
AI Technical Summary
[0005]本实用新型目的是解决现有技术的抛光装置,只能对铸件的平面部分进行抛光,无法对铸造件中的凹槽面进行抛光,且因为铸造件的体积大,无法适配振动研磨机进行研磨,导致研磨方式少,难以对凹槽面进行研磨抛光的技术问题,提供一种车桥铸造配件非平面打磨装置
[0010]1.本实用新型通过在抛光容器内放入需要凹面抛光的车桥铸造配件,然后使用六角扳手插入螺纹轴的端部进行旋转,从而推动对称的两个挤压板挤压车桥铸造配件进行固定,然后还可以在螺纹轴上螺纹套设螺母进行再次固定,防止振动时松动导致夹持不稳定,然后在两个挤压板之间倒入磨料填充剩余空间,直到覆盖车桥铸造配件上表面,并高出一定范围内,然后启动多个振动电机,多个振动电机带动磨料与车桥铸造配件接触进行打磨抛光,使得可以批量的快速抛光打磨;
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Figure CN224795410U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polishing equipment technology, specifically a non-planar polishing device for axle casting parts. Background Technology
[0002] A vehicle axle (also known as a chassis axle) is connected to the vehicle frame (or monocoque chassis) via the suspension, and wheels are mounted at both ends of it. The function of the axle is to bear the load of the vehicle and maintain its normal driving on the road; axles are manufactured in various ways, with casting being the most common method.
[0003] Chinese invention patent CN118990302B, published on December 20, 2024, discloses a polishing machine tool for polishing the surface of castings. A conveyor is fixedly connected inside the fixed table, a polishing pushing mechanism is disposed at the top center of the fixed table, a clamping mechanism is disposed on the top of the conveyor, and a limit mechanism is fixedly connected to the left side of the front of the conveyor. The polishing pushing mechanism includes a polishing component and a pushing component, with the polishing component disposed on the top of the fixed table. Opening the hydraulic cylinder causes the polishing machine to move downwards, bringing the bottom of the polishing machine into contact with the top of the casting. This allows the polishing machine to polish the surface of the casting. When the polishing machine needs to be moved, the first motor is activated, causing the first motor to drive the third threaded block to move via the first threaded rod. The third threaded block then drives the hollow cylinder to move, allowing the hollow cylinder to move the polishing machine back and forth via the hydraulic cylinder, enabling the polishing machine to polish the top of the casting from both sides.
[0004] However, the above-mentioned disclosed solutions have the following shortcomings: the existing polishing devices can only polish the flat parts of the castings and cannot polish the grooved surfaces in the castings. Furthermore, because the castings are large in size, they cannot be adapted to vibratory grinding machines for grinding, resulting in a limited number of grinding methods and making it difficult to grind and polish the grooved surfaces. Utility Model Content
[0005] The purpose of this invention is to solve the technical problems of existing polishing devices, which can only polish the flat parts of castings and cannot polish the grooved surfaces of castings. Furthermore, due to the large size of castings, they cannot be adapted to vibratory grinding machines for grinding, resulting in limited grinding methods and difficulty in grinding and polishing grooved surfaces. This invention provides a non-planar grinding device for axle casting parts.
[0006] To achieve the above objectives, the present invention adopts the following technical solution;
[0007] This utility model discloses a non-planar grinding device for axle casting parts, comprising a polishing container for accommodating the axle casting parts; threaded shafts are symmetrically threaded and connected to the polishing container; a fastener is threaded and connected to one end of the threaded shaft; an extrusion plate is sleeved on the fastener; multiple vibration motors are fixedly connected to the lower surface of the polishing container; multiple inclined support rods are rotatably connected to the lower surface of the polishing container; a fixed base plate is rotatably connected to the lower end of the inclined support rods; and an elastic unit is provided on the fixed base plate corresponding to the lower surface of the polishing container.
[0008] Furthermore, the elastic unit includes a centralized base sleeved on a fixed base plate; a plurality of elastic elements are fixedly connected to the upper surface of the centralized base.
[0009] The non-planar grinding device for axle casting parts provided by this utility model has the following beneficial effects:
[0010] 1. This utility model involves placing axle casting parts requiring concave surface polishing into a polishing container, then using a hex wrench inserted into the end of a threaded shaft and rotating it to push two symmetrical extrusion plates to press and fix the axle casting parts. Nuts can then be threaded onto the threaded shaft for further fixation to prevent loosening during vibration and resulting in unstable clamping. Abrasive is then poured between the two extrusion plates to fill the remaining space until it covers the upper surface of the axle casting parts and extends beyond a certain range. Multiple vibration motors are then activated, driving the abrasive to contact the axle casting parts for polishing, enabling rapid batch polishing.
[0011] 2. This utility model uses multiple elastic elements to hold the centralized base in place, thus keeping the centralized base suspended. Under the vibration of the vibrating motor, the vibration is not transmitted to the fixed base plate and causes displacement, thus maintaining stability during use. It can also be reinforced with expansion screws. Attached Figure Description
[0012] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings;
[0013] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0015] Figure 3 This is a front view structural diagram of the present invention.
[0016] The following are the labels in the diagram: 1. Polishing container; 2. Threaded shaft; 3. Fastener; 4. Extrusion plate; 5. Handle; 6. Vibration motor; 7. Inclined support rod; 8. Positioning shaft; 9. Fixed base plate; 10. Centralized base; 11. Elastic element. Detailed Implementation
[0017] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
[0018] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0019] It should be noted that all directional indications (such as up-down-left-right-forward-backward...) in the embodiments of this utility model are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0020] Please see Figure 1-3 As shown, a non-planar grinding device for axle casting parts includes a polishing container 1 for accommodating the axle casting parts; threaded shafts 2 are symmetrically threaded onto the polishing container 1; fasteners 3 are threaded onto one end of the threaded shafts 2; extrusion plates 4 are sleeved on the fasteners 3; multiple vibration motors 6 are fixedly connected to the lower surface of the polishing container 1; multiple inclined support rods 7 are rotatably connected to the lower surface of the polishing container 1; a fixed base plate 9 is rotatably connected to the lower end of the inclined support rods 7; the fixed base plate 9 is provided with elastic units corresponding to the lower surface of the polishing container 1, allowing the polishing device to be placed inside the polishing container 1 to polish the concave surface. The axle casting parts are then processed by inserting a hex wrench into the end of the threaded shaft 2 and rotating it. This causes two symmetrical extrusion plates 4 to press and fix the axle casting parts. Nuts can then be threaded onto the threaded shaft 2 for further fixation to prevent loosening during vibration and instability in the clamping. Abrasive is then poured between the two extrusion plates 4 to fill the remaining space until it covers the upper surface of the axle casting parts and extends a certain distance above it. Then, multiple vibration motors 6 are activated, which drive the abrasive to contact the axle casting parts for grinding and polishing, enabling rapid batch polishing.
[0021] The elastic unit includes a central base 10 sleeved on the fixed base plate 9; multiple elastic elements 11 are fixedly connected to the upper surface of the central base 10. The central base 10 is held in place by the multiple elastic elements 11, thus keeping the central base 10 suspended. Under the vibration of the vibration motor 6, the vibration will not be transmitted to the fixed base plate 9 to cause displacement, thus maintaining stability during use. It can also be reinforced with expansion screws.
[0022] The extrusion plate 4 is slidably connected to the inner cavity surface of the polishing container 1, so the two extrusion plates 4 can be moved to separate the inner cavity of the polishing container 1, which can be adapted to the concave surface polishing and grinding of axle casting parts of different shapes and sizes.
[0023] A handle 5 is inserted into the other end of the threaded shaft 2. By holding the handle 5, the threaded shaft 2 is rotated, which greatly improves the rotation efficiency of the threaded shaft 2. This allows the position of the extrusion plate 4 connected to the end of the threaded shaft 2 to be quickly adjusted as needed.
[0024] The extrusion plate 4 is made of stainless steel, which makes it highly rigid and extends its service life in contact with abrasives, thereby reducing the replacement cycle of the extrusion plate 4.
[0025] A positioning shaft 8 is inserted into the lower surface of the polishing container 1 and the rotating connection of the inclined support rod 7; the same positioning shaft 8 is inserted into the rotating connection of the inclined support rod 7 and the fixed base plate 9. The positioning shaft 8 serves as the central axis of rotation, making the rotation more stable and safe, and can withstand the weight of the axle casting and the weight of the abrasive particles.
[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A non-planar grinding device for cast axle parts, characterized in that; The polishing container (1) is used to hold cast axle parts. A threaded shaft (2) is symmetrically threaded and connected to the polishing container (1). A fastener (3) is threaded and connected to one end of the threaded shaft (2). An extrusion plate (4) is fitted onto the fastener (3). Multiple vibration motors (6) are fixed to the lower surface of the polishing container (1). Multiple inclined support rods (7) are rotatably connected to the lower surface of the polishing container (1). A fixed base plate (9) is rotatably connected to the lower end of each inclined support rod (7). An elastic unit is provided on the lower surface of the polishing container (1) corresponding to the fixed base plate (9).
2. The non-planar grinding device for axle casting parts according to claim 1, characterized in that: The elastic unit includes a centralized base (10) sleeved on a fixed base plate (9); a plurality of elastic elements (11) are fixedly connected to the upper surface of the centralized base (10).
3. The non-planar grinding device for axle casting parts according to claim 1, characterized in that: The extrusion plate (4) is slidably connected to the inner cavity surface of the polishing container (1).
4. The non-planar grinding device for axle casting parts according to claim 1, characterized in that: A handle (5) is inserted into the other end of the threaded shaft (2).
5. The non-planar grinding device for axle casting parts according to claim 1, characterized in that: The extrusion plate (4) is made of stainless steel plate.
6. The non-planar grinding device for axle casting parts according to claim 1, characterized in that: A positioning shaft (8) is inserted at the rotatable connection between the lower surface of the polishing container (1) and the inclined support rod (7); the same positioning shaft (8) is inserted at the rotatable connection between the inclined support rod (7) and the fixed base plate (9).
Citation Information
Patent Citations
A polishing machine tool for polishing the surface of a casting
CN118990302B