Water jet and sand blasting integrated machine

Abstract

The utility model provides a water flint sand -blasting integrated machine relates to panel processing equipment technical field, including mobile platform group and the water flint sand -blasting group of being connected on mobile platform group, mobile platform group includes to module, and the both ends of to module are connected with to module, the water flint sand -blasting group includes to module, and water flint sand -blasting group assembly is connected with to module, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blasting group assembly, water flint sand -blusting head and sand -blasting head of integrated work are set up, can carry out two process processing to a piece of board material simultaneously, removes the carrying and repositioning of board material in different process transfer.

Description

Technical Field

[0001] This utility model relates to the technical field of sheet metal processing equipment, and in particular to a water jet sandblasting integrated machine. Background Technology

[0002] Materials such as ceramics, glass, and slate are widely used in the construction industry due to their excellent properties such as stain resistance, corrosion resistance, wear resistance, insulation, and fire resistance. They are not only used for exterior building walls and interior floor and wall decoration, but also for making dining tables, bar counters, and other similar items. In these applications, these materials are usually presented in large-area forms, and cutting and surface treatment are essential when producing large-area materials.

[0003] In traditional crafts, waterjet cutting is a common tool for cutting ceramics, glass, and stone slabs. Waterjet cutting is a cold cutting method; it does not generate heat during the cutting process, preventing material deformation, cracking, or alteration of its physicochemical properties due to heat, thus preserving the material's original performance. Furthermore, waterjet cutting is not limited by material texture or shape; it can easily cut simple straight lines, complex patterns, and irregular shapes, providing great flexibility for design and manufacturing to meet diverse design and usage needs.

[0004] Sandblasting is a commonly used surface treatment process for ceramics, glass, and stone slabs. Before surface treatments such as coating, plating, and bonding, sandblasting removes rust, dirt, and other contaminants from the material surface. Simultaneously, it creates a rough surface, significantly enhancing the adhesion between the material and the coating or plating, resulting in a stronger bond and ensuring the quality and effectiveness of subsequent treatments. Furthermore, sandblasting technology can also be used to create intricate carvings and engravings on ceramic surfaces. Simply apply a protective film to the ceramic, remove the film from the engraving area, and then sandblast. This will achieve the desired effect of carving and creating three-dimensional patterns.

[0005] However, traditional processing methods separate waterjet cutting and sandblasting into two independent processes, meaning materials need to be transferred between two machines. This process not only increases the workload of operators, requiring them to spend more energy and time handling materials and operating the equipment, but also prolongs the overall production time. Furthermore, the materials need to be repositioned after transfer. In practice, due to various factors such as equipment precision and operator skill levels, it is difficult to guarantee accurate repositioning every time. Inaccurate repositioning leads to misalignment of the processed materials. This misalignment not only affects the product's appearance quality but may also cause the product to fail to meet design requirements, resulting in defective products and economic losses for the company. Utility Model Content

[0006] This invention overcomes the shortcomings of the prior art. Through the precise control of the XY mobile platform group B, the waterjet sandblasting group A can cut and sandblast materials such as ceramics, glass, and stone slabs according to the preset path and parameters, thereby ensuring the accuracy of cutting and sandblasting. The integrated waterjet head and sandblasting head can process a single sheet of material in two processes at the same time, eliminating the need for handling and repositioning of the sheet between different processes and ensuring the positional accuracy of the sheet when switching between the two processes.

[0007] To solve the above-mentioned technical problems, the utility model is implemented through the following technical solution: A waterjet sandblasting integrated machine includes a mobile platform assembly and a waterjet sandblasting assembly connected to the mobile platform assembly. The mobile platform assembly includes a guide module, and both ends of the guide module are connected to the guide module. The water jet sandblasting assembly includes a module, which is connected to a water jet assembly and a sandblasting assembly; the water jet assembly includes a water jet component bracket, the lower end of which is connected to a water jet holder, and the water jet holder includes a water jet deflector, which is connected to a water jet head. The sandblasting assembly is connected to the water jet component bracket. The sandblasting assembly includes a second lifting cylinder, and the output end of the second lifting cylinder is connected to the sandblasting head.

[0008] Furthermore, the module is also equipped with a height measuring component, which includes a protective shell. Inside the protective shell, a first lifting cylinder is installed, and the output end of the first lifting cylinder is connected to a height sensor.

[0009] Furthermore, the water jet component bracket is provided with a tee and a two-way connector. After the external high-pressure pipe is connected to the tee, a stretchable high-pressure pipe and a vertical high-pressure pipe are led out from the tee. The stretchable high-pressure pipe is connected to the sandblasting head, and the vertical high-pressure pipe is connected to the water jet head.

[0010] Furthermore, the sandblasting assembly includes a second lifting slide rail, which is slidably connected to a slider, which is connected to a second lifting cylinder, and the second lifting slide rail is connected to a sandblasting head; the sandblasting head is connected to a sand cylinder, and a sandblasting cover is connected to the end of the sandblasting head; a protective shell is also provided on the water jet sandblasting assembly.

[0011] Furthermore, the lower opening of the protective shell is provided with a flexible opening and closing door. The flexible opening and closing door is normally closed. When the first lifting cylinder pushes out the height sensor, it will open the flexible opening and closing door. When the first lifting cylinder pulls the height sensor back, the flexible opening and closing door will automatically close. The protective shell is provided with a first lifting slide rail, and the height sensor is slidably connected to the first lifting slide rail.

[0012] Furthermore, the X-axis module and the Y-axis module are arranged perpendicularly to each other; The module includes a first motor connected to a first lead screw, with first slide rails arranged parallel to each other on both sides of the first lead screw, the first lead screw being threadedly connected to a first moving block, and the first moving block being slidably connected to the first slide rails.

[0013] Furthermore, the first moving block is connected to the module.

[0014] Furthermore, the module includes a movable housing, inside which a second lead screw and a second slide rail are provided. Both the second lead screw and the second slide rail are connected to a second movable block, and one end of the second lead screw is connected to a second motor.

[0015] Furthermore, the second movable block is used to connect the waterjet blasting assembly.

[0016] Furthermore, the Y-axis module is mounted on the overall base frame, and a storage rack is also mounted above the overall base frame.

[0017] Compared with existing technologies, the advantages of this utility model are: 1. Through the precise control of the XY mobile platform group B, the waterjet sandblasting group A can cut and sandblast materials such as ceramics, glass, and stone slabs according to the preset path and parameters, thereby ensuring the accuracy of cutting and sandblasting. This meets the application scenarios with high requirements for material processing accuracy. Therefore, the equipment can flexibly adjust the position and processing parameters of the waterjet sandblasting group A according to different processing needs, making it suitable for processing materials of various shapes and sizes.

[0018] 2. It is equipped with an integrated waterjet head and sandblasting head, which can process a single sheet of material in two processes at the same time. This eliminates the need to move and reposition the sheet material between different processes, ensuring the positional accuracy of the sheet material when switching between the two processes. This makes the sheet material processing more precise, and at the same time changes the traditional process-by-process mode, greatly shortening the processing time and significantly improving production efficiency. It also reduces the workload of operators in moving and repositioning the sheet material.

[0019] 3. The height measuring component can measure the distance from the board surface to the waterjet head and sandblasting head. Regardless of which part of the board is being processed, it can ensure that the waterjet head and sandblasting head are at the same height as the board surface, thereby ensuring consistent cutting and sandblasting effects, and guaranteeing the consistency of board processing results and product quality. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the utility model and, together with the embodiments of the utility model, are used to explain the utility model. They do not constitute a limitation on the utility model. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the waterjet sandblasting integrated machine according to an embodiment of the present utility model; Figure 2This is an exploded schematic diagram of the waterjet sandblasting integrated machine according to an embodiment of this utility model; Figure 3 This is an exploded view of the Y-axis module and X-axis module of the waterjet sandblasting integrated machine according to an embodiment of this utility model; Figure 4 This is a schematic diagram of the water jet sandblasting assembly structure according to an embodiment of the present invention; Figure 5 This is an exploded schematic diagram of the water jet sandblasting assembly according to an embodiment of this utility model; Figure 6 This is a schematic diagram of the sandblasting assembly structure according to an embodiment of the present invention; Figure 7 This is an exploded schematic diagram of the sandblasting assembly according to an embodiment of the present invention; Figure 8 This is an exploded view of the water jet assembly according to an embodiment of the present invention; Figure 9 This is an exploded view of the height measuring component according to an embodiment of the present invention.

[0021] In the diagram: 1. Waterjet assembly; 101. Waterjet component bracket; 102. T-joint; 103. Two-way connector; 104. Stretchable high-pressure hose; 105. Vertical high-pressure hose; 106. Waterjet holder; 1061. Waterjet steering component; 1062. Waterjet head; 2. Height measuring assembly; 201. Protective shell; 2011. Flexible opening and closing door; 202. First lifting cylinder; 203. Height sensor; 204. First lifting slide rail; 3. Sandblasting assembly; 301. Second lifting cylinder; 302. 1. Second lifting slide rail; 303. Slider; 304. Sandblasting head; 305. Sandblasting cover; 4. Sand cylinder; 5. Protective shell; B. XY moving platform assembly; 6. Overall base frame; 7. Storage rack; 8. Y-axis module; 801. First motor; 802. First lead screw; 803. First slide rail; 804. First moving block; 9. X-axis module; 901. Moving shell; 902. Second motor; 903. Second lead screw; 904. Second slide rail; 905. Second moving block. Detailed Implementation

[0022] The preferred embodiments of the utility model are described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the utility model.

[0023] like Figures 1 to 9 As shown, a waterjet sandblasting integrated machine is used for cutting and sandblasting materials such as ceramics, glass, and stone slabs. It includes an XY moving platform group B and a waterjet sandblasting group A connected to the XY moving platform group B. The XY moving platform group B enables the waterjet sandblasting group A to move freely in a two-dimensional plane, thereby realizing the cutting and sandblasting of different positions of the material.

[0024] XY mobile platform group B includes an X-axis module 9, with both ends of the X-axis module 9 connected to the Y-axis module 8; the X-axis module 9 and the Y-axis module 8 are set perpendicular to each other; the Y-axis module 8 is set on the overall base frame 6, and a storage rack 7 is also set above the overall base frame 6. The storage rack 7 is used to place the materials to be processed, which facilitates the loading and unloading operations of the operators.

[0025] The Y-axis module 8 includes a first motor 801 connected to a first lead screw 802. When the first motor 801 starts, it drives the first lead screw 802 to rotate. To ensure the stability and accuracy of the movement of the first lead screw 802, first slide rails 803 are arranged parallel to each other on both sides of the first lead screw 802. The first lead screw 802 is threadedly connected to a first moving block 804. When the first lead screw 802 rotates, the first moving block 804 moves linearly along the first lead screw 802. Simultaneously, the first moving block 804 is slidably connected to the first slide rails 803, which serve as guides and supports, ensuring that the first moving block 804 can move smoothly and accurately in the Y-axis. The first moving block 804 is connected to the X-axis module 9, thereby enabling the movement of the X-axis module 9 in the Y-axis.

[0026] The X-axis module 9 includes a movable housing 901, which provides protection and support for the internal components. Inside the movable housing 901, a second lead screw 903 and a second slide rail 904 are provided. Both the second lead screw 903 and the second slide rail 904 are connected to a second moving block 905. One end of the second lead screw 903 is connected to a second motor 902, which drives the second lead screw 903 to rotate. When the second lead screw 903 rotates, the second moving block 905 moves linearly along the second lead screw 903. Simultaneously, under the guidance and support of the second slide rail 904, the second moving block 905 can move smoothly and accurately in the X-axis. The second moving block 905 is used to connect to the water jet blasting assembly A. Through the coordinated movement of the X-axis module 9 and the Y-axis module 8, the water jet blasting assembly A can move to any position in the XY plane, thereby performing precise cutting and sandblasting on the material placed on the storage rack 7.

[0027] The waterjet blasting assembly A includes a Z-axis module, which connects the waterjet assembly 1 and the blasting assembly 3. The waterjet assembly 1 includes a waterjet component bracket 101, the lower end of which is connected to a waterjet holder 106. The waterjet holder 106 includes a waterjet steering component 1061, which is connected to a waterjet head 1062. In this embodiment, the waterjet steering component 1061 is equipped with a motor and gear structure to realize the rotation of the waterjet head 1062. The blasting assembly 3 and the waterjet... The blade component bracket 101 is connected, and the sandblasting assembly 3 includes a second lifting cylinder 301. The output end of the second lifting cylinder 301 is connected to the sandblasting head 304. When the water jet head 1062 turns to the side of the sandblasting head 304, the second lifting cylinder 301 drives the sandblasting head 304 to rise, avoiding interference between the sandblasting head 304 and the water jet head 1062. At the same time, it can realize multi-angle movement of the water jet head 1062, making the cutting of the sheet material by the water jet head 1062 more flexible. The surfaces of ceramic, glass, stone and other slabs may be uneven. Therefore, a height measuring component (2) is also set on the Z-axis module. The height measuring component 2 measures the distance from the slab surface to the water jet head 1062 and the sandblasting head 304. In this way, no matter which part of the slab is processed, the height of the water jet head 1062 and the sandblasting head 304 with the slab surface can be kept consistent. This ensures that the water jet head 1062 and the sandblasting head 304 have the same effect on the slab when cutting and sandblasting, thus ensuring the consistency of the slab processing effect and the uniformity of product quality.

[0028] By incorporating an integrated waterjet head 1062 and a sandblasting head 304, two processes can be performed on a single sheet material simultaneously during processing. This improves production efficiency, eliminates the need for handling and repositioning the sheet material between different processes, reduces the workload of operators, and ensures the positional accuracy of the sheet material during the transition between the two processes. This makes the processing of the sheet material more precise, thereby guaranteeing product quality.

[0029] The waterjet component bracket 101 is equipped with a tee 102 and a two-way connector 103. After the external high-pressure pipe is connected to the tee 102, a stretchable high-pressure pipe 104 and a vertical high-pressure pipe 105 are led out from the tee 102. The stretchable high-pressure pipe 104 is connected to the sandblasting head 304, and the vertical high-pressure pipe 105 is connected to the waterjet head 1062. The tee 102 and the two-way connector 103 can reasonably distribute the pressure of the external high-pressure pipe to ensure stable transmission of high-pressure water and high-pressure air, providing reliable power for waterjet cutting and sandblasting operations.

[0030] The sandblasting assembly 3 includes a second lifting slide rail 302, which is slidably connected to a slider 303. The slider 303 is connected to a second lifting cylinder 301. The second lifting slide rail 302 is connected to a sandblasting head 304, which is connected to a sand cylinder 4. A sandblasting shield 305 is connected to the end of the sandblasting head 304. The sandblasting head 304 can suck in sand particles from the sand cylinder 4 and mix them with high-pressure air input from the stretchable high-pressure pipe 104, and then spray them onto the material surface at high speed. The sandblasting shield 305 can prevent the high-speed sand from splashing around during sandblasting, ensuring the safety of the operator.

[0031] The height measuring component 2 includes a protective shell 201. A first lifting cylinder 202 is installed inside the protective shell 201. The output end of the first lifting cylinder 202 is connected to a height sensor 203. In this embodiment, the sensor 203 is a height sensor. A flexible opening and closing door 2011 is provided at the lower opening of the protective shell 201. The flexible opening and closing door 2011 is normally closed. When the first lifting cylinder 202 pushes out the height sensor 203, it will open the flexible opening and closing door 2011. 3. When pulled back, the flexible opening and closing door 2011 automatically closes. This is because high-pressure water is sprayed out during the cutting process of the water jet head 1062, and high-pressure sandblasting is sprayed out when the sandblasting head 304 is operating. Therefore, a protective shell 201 is installed to protect the sensor 203. When height detection is required, the sensor 203 is pushed out by the first lifting cylinder 202. When the water jet head 1062 and sandblasting head 304 are operating, the sensor 203 retracts into the protective shell 201, ensuring that the sensor 203 is not damaged. A first lifting slide rail 204 is installed inside the protective shell 201. The height sensor 203 is slidably connected to the first lifting slide rail 204, ensuring smoother lifting and lowering of the sensor 203. The flexible opening and closing door 2011 automatically closes via a spring, thus preventing water and sand from entering the protective shell 201 when the water jet head 1062 and sandblasting head 304 are operating.

[0032] This utility model's integrated waterjet sandblasting machine, through precise control of the XY moving platform group B, enables the waterjet sandblasting group A to cut and sandblast materials such as ceramics, glass, and stone slabs according to preset paths and parameters. This ensures the precision of the cutting and sandblasting processes, meeting the needs of applications requiring high material processing accuracy. Therefore, the equipment allows for flexible adjustment of the position and processing parameters of the waterjet sandblasting group A according to different processing requirements, making it suitable for processing materials of various shapes and sizes. The integrated waterjet head 1062 and sandblasting head 304 allow for two processes to be performed on a single sheet material simultaneously. This eliminates the need for handling and repositioning the sheet material between different processes, ensuring the positional accuracy of the sheet material during the transition between the two processes. This makes the sheet material processing more precise and changes the traditional multi-process processing model, greatly shortening the processing time and significantly improving production efficiency. It also reduces the workload of operators in handling and repositioning the sheet material.

[0033] The height measuring component 2 can measure the distance from the board surface to the water jet head 1062 and the sandblasting head 304. Regardless of which part of the board is being processed, it can ensure that the water jet head 1062 and the sandblasting head 304 are at the same height as the board surface, thereby ensuring consistent cutting and sandblasting effects, and guaranteeing the consistency of board processing results and product quality.

[0034] Finally, it should be noted that the above are merely preferred embodiments of the utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the utility model should be included within the protection scope of the utility model.

Claims

1. A waterjet blasting integrated machine, characterized in that, It includes an XY mobile platform group (B) and a water jet sandblasting group (A) connected to the XY mobile platform group (B). The XY mobile platform group (B) includes an X-axis module (9), and the two ends of the X-axis module (9) are connected to the Y-axis module (8). The water jet sandblasting assembly (A) includes a Z-axis module, which connects the water jet assembly (1) and the sandblasting assembly (3); the water jet assembly (1) includes a water jet component bracket (101), the lower end of which is connected to a water jet holder (106), and the water jet holder (106) includes a water jet steering component (1061), which is connected to a water jet head (1062). The sandblasting assembly (3) is connected to the water jet component bracket (101). The sandblasting assembly (3) includes a second lifting cylinder (301), and the output end of the second lifting cylinder (301) is connected to the sandblasting head (304).

2. The waterjet blasting integrated machine according to claim 1, characterized in that, The Z-axis module is also equipped with a height measuring component (2), which includes a protective shell (201). A first lifting cylinder (202) is installed inside the protective shell (201), and the output end of the first lifting cylinder (202) is connected to a height sensor (203).

3. The waterjet blasting machine according to claim 1, characterized in that, The water jet component bracket (101) is provided with a tee (102) and a two-way connector (103). After the external high-pressure pipe is connected to the tee (102), a stretchable high-pressure pipe (104) and a vertical high-pressure pipe (105) are led out from the tee (102). The stretchable high-pressure pipe (104) is connected to the sandblasting head (304), and the vertical high-pressure pipe (105) is connected to the water jet head (1062).

4. The waterjet blasting integrated machine according to claim 1, characterized in that, The sandblasting assembly (3) includes a second lifting slide rail (302), which is slidably connected to a slider (303). The slider (303) is connected to a second lifting cylinder (301), and the second lifting slide rail (302) is connected to a sandblasting head (304). The sandblasting head (304) is connected to a sand cylinder (4), and a sandblasting cover (305) is connected to the end of the sandblasting head (304). A protective shell (5) is also provided on the water jet sandblasting assembly (A).

5. A waterjet blasting integrated machine according to claim 2, characterized in that, The protective shell (201) is provided with an elastic opening door (2011) at the lower opening. The elastic opening door (2011) is normally closed. When the first lifting cylinder (202) pushes out the height sensor (203), it will push the elastic opening door (2011) open. When the first lifting cylinder (202) pulls back the height sensor (203), the elastic opening door (2011) will automatically close. The protective shell (201) is provided with a first lifting slide rail (204) inside. The height sensor (203) is slidably connected to the first lifting slide rail (204).

6. A waterjet blasting machine according to any one of claims 1 to 5, characterized in that, The X-axis module (9) and the Y-axis module (8) are arranged perpendicularly to each other; The Y-axis module (8) includes a first motor (801), which is connected to a first lead screw (802). A first slide rail (803) is arranged parallel to both sides of the first lead screw (802). The first lead screw (802) is threadedly connected to a first moving block (804), and the first moving block (804) is slidably connected to the first slide rail (803).

7. A waterjet blasting integrated machine according to claim 6, characterized in that, The first moving block (804) is connected to the X-axis module (9).

8. A waterjet blasting integrated machine according to claim 7, characterized in that, The X-axis module (9) includes a movable housing (901), inside which a second lead screw (903) and a second slide rail (904) are provided. The second lead screw (903) and the second slide rail (904) are both connected to a second movable block (905). One end of the second lead screw (903) is connected to a second motor (902).

9. A waterjet blasting integrated machine according to claim 8, characterized in that, The second movable block (905) is used to connect the water jet blasting assembly (A).

10. A waterjet blasting integrated machine according to claim 9, characterized in that, The Y-axis module (8) is mounted on the overall base frame (6), and a storage rack (7) is also mounted above the overall base frame (6).

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