Tube plate cutting AC5 shaft all-in-one machine

Abstract

The utility model discloses a pipe plate cutting AC5 axle all -in -one, including rectangle main water tank, set up in the main water tank outside and the overall size less than the auxiliary water tank of main water tank, the numerical control processing platform of length direction or width direction of main water tank can move, install the AC five -axis cutter head subassembly of numerical control processing platform, be located auxiliary water tank same side and be used for clamping pipe material's pipe material clamping propulsion unit, the main water tank is provided with the partition strip platform, the top of auxiliary water tank is provided with the movable anti - cutting support frame. The utility model discloses can to the metal plate material processing of super - long length, also can to the processing of super - long pipeline, solves the problem of the current technology and cannot to the processing of super - long plate material, cannot to the pipe material processing.

Description

Technical Field

[0001] This utility model relates to the field of waterjet cutting technology, and more specifically to an AC5-axis integrated machine for tube sheet cutting. Background Technology

[0002] The 4020 AC five-axis waterjet cutting machine commonly found on the market cannot cut pipes or 12-meter metal sheets, so it needs to be improved. Utility Model Content

[0003] The main purpose of this utility model is to solve the above-mentioned problems and provide an AC5-axis integrated machine for tube sheet cutting.

[0004] The technical solution adopted by this utility model is as follows: an AC 5-axis integrated machine for tube sheet cutting, including a rectangular main water tank, an auxiliary water tank located outside the main water tank and with an overall size smaller than the main water tank, a CNC machining platform that can move along the length or width direction of the main water tank, an AC 5-axis cutter head assembly installed on the CNC machining platform, and a tube clamping and pushing unit located on the same side of the auxiliary water tank for clamping tubes. The main water tank is provided with a partition platform, and the top of the auxiliary water tank is provided with a movable anti-cutting support frame.

[0005] The anti-cutting support frame includes two guide shafts installed on the two side walls along the length of the auxiliary water tank, a movable frame slidably sleeved between the two guide shafts, an anti-cutting rod vertically fixed on the movable frame and parallel to the length of the auxiliary water tank, and an anti-cutting block fixed to the end of the anti-cutting rod, wherein the anti-cutting block is provided with a silicon carbide rod.

[0006] The front end of the auxiliary water tank is provided with a lifting support assembly, which includes a screw jack and a ball bearing support fork disposed on the screw of the screw jack.

[0007] The pipe clamping and pushing unit includes an electric moving part disposed on the outside of the main water tank, a chuck with jaws mounted on the slider of the electric moving part, and a roller chuck fixedly disposed on the outside of the auxiliary water tank.

[0008] The beneficial effects of this utility model are as follows:

[0009] This invention can process ultra-long metal sheets and ultra-long pipes, solving the current technical problem that it is impossible to process ultra-long sheets and pipes. Attached Figure Description

[0010] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0011] Figure 2 This is a schematic diagram of the auxiliary water tank of this utility model.

[0012] Figure 3 This is a schematic diagram of the anti-cutting block of this utility model.

[0013] Figure 4 This is a schematic diagram of the pipe clamping and pushing unit of this utility model. Detailed Implementation

[0014] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0015] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] Please refer to Figures 1 to 4As shown, this utility model provides a tube sheet cutting AC 5-axis integrated machine, including a rectangular main water tank 10, an auxiliary water tank 20 located outside the main water tank 10 and with an overall size smaller than the main water tank, a CNC machining platform 30 capable of moving along the length or width of the main water tank 10, an AC 5-axis cutter head assembly 40 mounted on the CNC machining platform 30, and a tube clamping and pushing unit 50 located on the same side of the auxiliary water tank 20 for clamping tubes. The main water tank 10 is provided with a partition platform 11, and the top of the auxiliary water tank 20 is provided with a movable anti-cutting support frame 21. It is worth mentioning that the CNC machining platform and the AC 5-axis cutter head assembly are commonly used accessories in the art. For specific reference, the 4020 AC 5-axis waterjet cutting machine in the background art is sufficient. As long as the CNC machining platform can drive the AC 5-axis cutter head assembly to move in the X, Y, and Z axis directions, the CNC machining platform and the AC 5-axis cutter head assembly are not the focus of this application, and their specific structures will not be described here.

[0018] In this embodiment, the anti-cutting support frame 21 includes two guide shafts 211 installed on the two side walls along the length of the auxiliary water tank 20, a movable frame 212 slidably sleeved between the two guide shafts 211, an anti-cutting rod 213 vertically fixed on the movable frame 212 and parallel to the length of the auxiliary water tank 20, and an anti-cutting block 214 fixed at the end of the anti-cutting rod 213. The anti-cutting block 214 is provided with a silicon carbide rod 215 so that when the water level in the auxiliary water tank is insufficient, the cooperation between the anti-cutting block and the silicon carbide rod can prevent accidental cutting of the water tank below.

[0019] In this embodiment, the front end of the auxiliary water tank 20 is provided with a lifting support assembly 22. The lifting support assembly 22 includes a screw jack 221 and a ball bearing support fork 222 provided on the screw of the screw jack 221 to support the pipe pushed by the pipe clamping and pushing unit 50.

[0020] In this embodiment, as Figure 4 As shown, the pipe clamping and pushing unit 50 includes an electrically movable pair 51 disposed outside the main water tank 10, a jaw chuck 52 mounted on the slider of the electrically movable pair 51 (the specific structure can be referred to in Chinese Patent No. 2021206369481 for a pneumatic dustproof cutting chuck), and a roller chuck 53 fixedly disposed outside the auxiliary water tank 20 (the specific structure can be referred to in the main body of a full-stroke heavy-duty laser pipe cutting chuck for a pneumatic dustproof cutting chuck, patent No. 2023201196767). The electrically movable pair 51 pushes the jaw chuck 52 towards the auxiliary water tank to push the pipe to be cut towards the auxiliary water tank. The structure of the electrically movable pair is a combination of guide rail, rack, gear, and motor, which is a commonly used component in this technical field.

[0021] The present invention aims to enable the processing of extra-long metal sheets and pipes, thereby solving the current technical problem of being unable to process extra-long sheets and pipes.

[0022] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A tube sheet cutting AC5-axis integrated machine, characterized in that: The system includes a rectangular main water tank, an auxiliary water tank located outside the main water tank and with an overall size smaller than the main water tank, a CNC machining platform capable of moving along the length or width of the main water tank, an AC five-axis cutter head assembly mounted on the CNC machining platform, and a pipe clamping and pushing unit located on the same side of the auxiliary water tank for clamping pipes. The main water tank is equipped with a partition platform, and the top of the auxiliary water tank is equipped with a movable anti-cutting support frame.

2. The tube sheet cutting AC5-axis integrated machine as described in claim 1, characterized in that, The anti-cutting support frame includes two guide shafts installed on the two side walls along the length of the auxiliary water tank, a movable frame slidably sleeved between the two guide shafts, an anti-cutting rod vertically fixed on the movable frame and parallel to the length of the auxiliary water tank, and an anti-cutting block fixed to the end of the anti-cutting rod, wherein the anti-cutting block is provided with a silicon carbide rod.

3. The tube sheet cutting AC5-axis integrated machine as described in claim 2, characterized in that, The front end of the auxiliary water tank is provided with a lifting support assembly, which includes a screw jack and a ball bearing support fork disposed on the screw of the screw jack.

4. The tube sheet cutting AC5-axis integrated machine as described in claim 3, characterized in that, The pipe clamping and pushing unit includes an electric moving part disposed on the outside of the main water tank, a chuck with jaws mounted on the slider of the electric moving part, and a roller chuck fixedly disposed on the outside of the auxiliary water tank.

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