Material positioning mechanism and auxiliary material pasting and pressure maintaining film tearing machine
Patent Information
- Application Number
- CN202522092140.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0002]撕膜机在对物料进行撕膜时,需要对物料精准定位,否则撕膜机的机器手在抓取透明膜时,可能失败,造成撕膜失败;为保障准确的撕膜,目前撕膜机一般采用精准对位,将物料转移至载具上;精准位置转移,一般采用相机抓取图像,然后图像识别MARK点或位置对比;再精准控制物料转移,这种精准转移技术的成本比较高;势必需要开发出一种成本相对较低的物料定位机构,以方便物料能够精准转移
[0013]本实用新型的有益效果:物料定位机构通过在载具的后侧、右侧设置后抵推机构以及右抵推机构,可以对物料的位置进行矫正,再辅以吸嘴,可以对物料进行固定,正天结构简单,成本相对较低。
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Figure CN224795497U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film peeling technology, and in particular to a material positioning mechanism and a film peeling machine for applying auxiliary materials and maintaining pressure. Background Technology
[0002] When tearing film from a film-tearing machine, precise positioning of the material is crucial; otherwise, the machine's robotic arm may fail to grasp the transparent film, resulting in a failed tear. To ensure accurate tearing, current film-tearing machines typically employ precise alignment to transfer the material onto a carrier. This precise transfer usually involves capturing images with a camera, then using image recognition to mark points or compare positions, followed by precise control of the material transfer. However, this precise transfer technology is relatively expensive. Therefore, it is essential to develop a lower-cost material positioning mechanism to facilitate accurate material transfer. Summary of the Invention
[0003] The purpose of this utility model is to address the shortcomings of the existing technology by providing a material positioning mechanism that corrects and fixes the position of the material after it is transferred, and at a relatively low cost.
[0004] Another objective of this utility model is to provide a material application and pressure-holding film-tearing machine, which has the aforementioned material positioning mechanism.
[0005] A material positioning mechanism includes a carrier with a material placement area. A through hole is provided on one side of the carrier along its length, and a plug is provided at one end of the through hole. The material placement area has several sets of linearly arranged recesses. A connecting hole is provided on the bottom surface of each recess, communicating with the through hole and connected to a suction nozzle, the upper end of which is located within the recess. An upwardly protruding positioning block is provided at the left end and front end of the carrier. The mechanism also includes a right pushing mechanism and a rear pushing mechanism for pushing the material, located on the right side and rear side of the carrier, respectively.
[0006] Furthermore, the rear pushing mechanism includes a rear cylinder, a push block of the rear cylinder is connected to a push plate, the left and right ends of the push plate are respectively provided with mounting holes and connected to linear bearings, the linear bearings are sleeved with push rods, one end of the push rod is inserted into the linear bearings and is provided with a connecting hole, and is connected to a cover body through a connector, the cover body abutting against the end face of the linear bearings; the other end of the push rod is connected to a flexible sleeve and is sleeved with a limiting sleeve, the limiting sleeve being located between the flexible sleeve and the linear bearings.
[0007] Furthermore, the front end of the linear bearing is connected to a flange, which is fixedly connected to the push plate.
[0008] Furthermore, the rear pushing mechanism also includes a rear support frame connected to the rear cylinder. The rear support frame is provided with a rear support plate, and the rear support plate is provided with a rear connecting groove in the front-rear direction. The rear cylinder is provided with a connecting hole and is fixedly connected to the rear support plate through the rear connecting groove via a connector.
[0009] Furthermore, the right pushing mechanism includes a right cylinder, and the push block of the right cylinder is connected to a right flexible block.
[0010] Furthermore, the right pushing mechanism also includes a right bracket, which includes a right support plate. The lower end of the right cylinder is connected to a right bottom plate. The right bottom plate has right connecting grooves in the left and right directions on both sides. The right support plate has connecting holes. The right bottom plate is connected to the right support plate through a connector.
[0011] Furthermore, the right bracket is connected to a vertically arranged electric cylinder, and the push block of the electric cylinder is connected to the right support plate.
[0012] A pressure-holding and film-peeling machine for applying auxiliary materials includes the aforementioned material positioning mechanism.
[0013] The beneficial effects of this utility model are as follows: the material positioning mechanism can correct the position of the material by setting a rear pushing mechanism and a right pushing mechanism on the rear and right sides of the carrier, and with the addition of a suction nozzle, the material can be fixed. The structure is simple and the cost is relatively low. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of a material positioning mechanism in this embodiment.
[0015] Figure 2 This is a schematic diagram of the exploded structure of a vehicle.
[0016] Figure 3 for Figure 2 Another perspective illustration.
[0017] Figure 4 This is a partial exploded view of the rear pushing mechanism.
[0018] Figure 5 for Figure 4 Another perspective illustration.
[0019] Figure 6 This is a schematic diagram of a right-hand pushing mechanism.
[0020] Figure 7 A schematic diagram of a pressure-tear film-peeling machine for applying auxiliary materials.
[0021] Figure label: 1—Vehicle; 2—Rear thrust mechanism; 3—Right thrust mechanism; 11 – Material placement area; 12 – Perforation; 13 – Positioning block; 14 – Connecting hole; 15 – Recessed hole; 16 – Suction nozzle; 17 – Plug; 21—Rear cylinder; 22—Push block; 23—Push plate; 24—Push rod; 25—Limit sleeve; 26—Linear bearing; 27—Flange; 28—Flexible sleeve; 29—Cover; 210—Connector; 211—Rear support plate; 212—Rear support frame; 213—Rear connecting groove; 31—Right cylinder; 32—Right flexible block; 33—Right support plate; 34—Right base plate; 35—Right connecting groove; 36—Electric cylinder; 37—Right bracket; 100—Material positioning mechanism. Detailed Implementation
[0022] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0023] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0024] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0026] The present invention will now be described in detail with reference to the accompanying drawings. Figures 1 to 7 As shown.
[0027] Example 1: See Figures 1 to 3A material positioning mechanism includes a carrier 1, which has a material placement area 11. One side of the carrier 1 along its length has a through hole 12, and one end of the through hole 12 has a plug 17. The material placement area 11 has several sets of linearly arranged recesses 15. The bottom surface of the recesses 15 has a connecting hole 14, which communicates with the through hole 12 and is connected to a suction nozzle 16. The upper end of the suction nozzle 16 is located inside the recesses 15. The left end and the front end of the carrier 1 are respectively provided with upwardly protruding positioning blocks 13. The mechanism also includes a right pushing mechanism 3 and a rear pushing mechanism 2 for pushing the material. The right pushing mechanism 3 and the rear pushing mechanism 2 are located on the right side and the rear side of the carrier 1, respectively.
[0028] In use, one end of the perforation 12 is connected to a suction device, such as a vacuum pump, via a pipe, so that the material is adsorbed and fixed during material positioning; two perforations 12 can be provided, such as... Figure 2 , Figure 3 As shown, there are two sets of corresponding recesses 15. In the initial stage, the air pump does not work; or the air is not pumped out of the perforation 12 by controlling the switch valve; or the air pumping power is small and insufficient to fix the material. The material is transferred to the material placement area 11 of the carrier 1 by the transfer mechanism. It can be understood that the size of the material placement area 11 can be set to be less than or equal to the size of the material. Therefore, after the material is placed, the right end and rear end of the material may be exposed on the carrier 1. Then the right pushing mechanism 3 and the rear pushing mechanism 2 act respectively to push the material. The pushing can be sequential. For example, the right pushing mechanism 3 first pushes the material to the left, so that the material is against or close to the positioning block 13 at the left end. At this time, the pressure of the right pushing mechanism 3 on the material is very small. It can be calculated that the distance between the pushing surface of the right pushing mechanism 3 and the side of the positioning block 13 at the left end is equal to or very close to the length of the material in the left and right direction, such as about 0.1 mm apart. The rear pushing mechanism 2 then pushes forward, while the right pushing mechanism 3 remains unchanged. The rear pushing mechanism 2 pushes the material forward until it comes into contact with or approaches the positioning block 13 on the front side, with a proximity distance of about 0.1 mm. At this point, it is considered that the material has entered the material placement area 11. Then, the suction device works or the suction power is increased, and the suction nozzle 16 adsorbs and fixes the material on the carrier 1. The upper end surface of the suction nozzle 16 is flush with or slightly lower than the surface of the material placement area 11, such as about 0.1 mm lower; thus, the positioning of the material is completed.
[0029] See Figure 5 , Figure 4The rear pushing mechanism 2 includes a rear cylinder 21. The push block 22 of the rear cylinder 21 is connected to a push plate 23. The left and right ends of the push plate 23 are respectively provided with mounting holes and connected to linear bearings 26. The linear bearings 26 are sleeved with push rods 24. One end of the push rod 24 is inserted into the linear bearing 26 and is provided with a connecting hole. It is connected to a cover 29 through a connector 210. The cover 29 abuts against the end face of the linear bearing 26. The other end of the push rod 24 is connected to a flexible sleeve 28 and a limiting sleeve 25 is sleeved on it. The limiting sleeve 25 is located between the flexible sleeve 28 and the linear bearing 26.
[0030] The rear pushing mechanism 2 uses a rear cylinder 21 as its power source to move the push plate 23, which in turn moves the push rod 24 forward, pushing the material forward. In this embodiment, the maximum stroke of the rear cylinder 21 is required during operation; that is, when the rear cylinder 21 drives the push rod 24 to move the maximum distance, the push rod 24 can push the material to a predetermined position. Due to measurement errors, to eliminate these errors, this embodiment uses a linear bearing 26 and a cover 29. Initially, the cover 29 and the limiting sleeve 25 can be disassembled, allowing the push rod 24 to move relative to the linear bearing 26 and be positioned further forward, thus pushing the material forward. When the push rod 24 pushes the material forward until it abuts against the positioning block 13 on the front side, the cylinder may still be pushing against the linear bearing 26. The push rod 24 will move relative to the linear bearing 26 until the cylinder push block moves to its maximum stroke. At this time, the cover 29 is connected to the push rod 24 through the connector 210, and the cover 29 abuts against the linear bearing 26. At the same time, the distance between the flexible sleeve 28 and the linear bearing 26 is recorded. The upper limit sleeve 25 is then installed. The length of the upper limit sleeve 25 is equal to or slightly larger than this distance, such as about 0.1 mm larger. The next time the push rod is pushed, the material can be accurately pushed into the material placement area 11. The upper limit sleeve 25 can prevent the push rod 24 from moving backward relative to the linear bearing 26. The flexible sleeve 28, the upper limit sleeve 25 and the push rod 24 can be connected by mating or interference fit, and can be installed by thermal expansion and contraction.
[0031] The connecting hole can be a threaded hole, and the connecting part 210 can be a bolt. It is understood that the threaded hole is relatively deep and the bolt shank is also relatively long, so that there is enough distance to adjust the connection position of the bolt. The rear end of the push rod 24 does not extend out of the linear bearing 26 to ensure that the cover 29 can abut against the end of the linear bearing 26.
[0032] Secondly, it is understandable that the friction between the push rod 24 and the linear bearing 26 is greater than the friction between the material and the carrier 1, so that in the early stage, the push rod 24 can push the material into the material placement area 11 and abut or approach the positioning block 13 on the front side.
[0033] Since different materials have different dimensions, in order to prevent the push rod 24 from pushing the material to collide with the positioning block 13 on the front side during the later positioning process, which may cause damage to the material, a flexible sleeve 28 is connected to the front end of the push rod 24 in this embodiment. The flexible sleeve 28 can be a rubber sleeve, silicone sleeve, etc., and has a certain degree of elasticity. It can both push the material into the material placement area 11 and prevent rigid collision.
[0034] Secondly, during the pushing process, the lower end face of the flexible sleeve 28 can be lower than the surface of the material placement area 11, and the flexible sleeve 28 can be pushed until it abuts against the side of the carrier 1.
[0035] See Figure 4 , Figure 5 The front end of the linear bearing 26 is connected to a flange 27, which is fixedly connected to the push plate 23.
[0036] To facilitate the fixing of the linear bearing 26, in this embodiment, a linear bearing 26 with a flange 27 connected to the front end is selected. The flange 27 is fixedly connected to the push plate 23, which facilitates installation and disassembly.
[0037] See Figure 5 The rear pushing mechanism 2 also includes a rear support frame 212 connected to the rear cylinder 21. The rear support frame 212 is provided with a rear support plate 211. The rear support plate 211 is provided with a rear connecting groove 213 in the front-rear direction. The rear cylinder 21 is provided with a connecting hole and is fixedly connected to the rear support plate 211 through the rear connecting groove 213 via a connector.
[0038] The connecting hole can be a threaded hole, and the connecting part can be a bolt; the rear connecting groove 213 is provided to adjust the front and rear positions of the rear cylinder 21, so as to facilitate better adjustment of the position of the push rod 24.
[0039] See Figure 6 The right pushing mechanism 3 includes a right cylinder 31, and the push block of the right cylinder 31 is connected to a right flexible block 32.
[0040] The right flexible block 32 can be made of materials such as rubber or silicone; the material is pushed by the right cylinder 31, so that the material enters the material placement area 11; the lower end of the right flexible block 32 is lower than the surface of the material placement area 11, and when pushing, it continues until the right flexible block 32 abuts against the side of the carrier 1; in specific settings, the size of the material placement area 11 is consistent with the size of the material.
[0041] See Figure 6 The right pushing mechanism 3 also includes a right bracket 37, which includes a right support plate 33. The lower end of the right cylinder 31 is connected to a right base plate 34. The right base plate 34 has right connecting grooves 35 in the left and right directions on both sides. The right support plate 33 has connecting holes. The right base plate 34 is connected to the right support plate 33 through a connector.
[0042] To facilitate the adjustment of the position of the right cylinder 31, this embodiment provides a right connecting groove 35 and connecting holes, etc.; the connecting holes and connecting parts can be threaded holes and screws, etc.
[0043] In this embodiment, the right pushing mechanism 3 is mainly used to push the wide side of the material, and the rear pushing mechanism 2 is mainly used to push the long side of the material; the structures of the right pushing mechanism 3 and the rear pushing mechanism 2 can be interchanged and selected as needed.
[0044] See Figure 6 The right bracket 37 is connected to a vertically arranged electric cylinder 36, and the push block of the electric cylinder 36 is connected to the right support plate 33.
[0045] The electric cylinder 36 allows for adjustment of the height of the right support plate 33 and the right cylinder 31, thereby adjusting the height of the right flexible block 32. When the lower end face of the right flexible block 32 needs to be flush with the surface of the material placement area 11, the height of the right cylinder 31 can be adjusted. The right cylinder 31 can drive the right flexible block 32 into the carrier 1. Of course, the electric cylinder 36 can be replaced with other linear modules, such as cylinders.
[0046] Example 2: See Figure 7 A pressure-holding film-peeling machine for applying auxiliary materials includes the aforementioned material positioning mechanism 100.
[0047] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of this utility model. The content of this specification should not be construed as a limitation of this utility model.
Claims
1. A material positioning mechanism, characterized in that: The device includes a carrier with a material placement area. One side of the carrier along its length has a perforation, and one end of the perforation has a plug. The material placement area has several sets of linearly arranged recesses. The bottom surface of each recess has a connecting hole that communicates with the perforation and is connected to a suction nozzle. The upper end of the suction nozzle is located inside the recess. The left and front ends of the carrier each have upwardly protruding positioning blocks. The device also includes a right pushing mechanism and a rear pushing mechanism for pushing the material. The right pushing mechanism and the rear pushing mechanism are located on the right and rear sides of the carrier, respectively.
2. The material positioning mechanism according to claim 1, characterized in that: The rear pushing mechanism includes a rear cylinder, a push block of the rear cylinder is connected to a push plate, the left and right ends of the push plate are respectively provided with mounting holes and connected to linear bearings, the linear bearings are sleeved with push rods, one end of the push rod is inserted into the linear bearings and is provided with a connecting hole, and is connected to a cover through a connector, the cover abutting against the end face of the linear bearings; the other end of the push rod is connected to a flexible sleeve and is fitted with a limiting sleeve, the limiting sleeve being located between the flexible sleeve and the linear bearings.
3. The material positioning mechanism according to claim 2, characterized in that: The front end of the linear bearing is connected to a flange, which is fixedly connected to the push plate.
4. The material positioning mechanism according to claim 2 or 3, characterized in that: The rear pushing mechanism also includes a rear support frame connected to the rear cylinder. The rear support frame is provided with a rear support plate, and the rear support plate is provided with a rear connecting groove in the front-to-back direction. The rear cylinder is provided with a connecting hole and is fixedly connected to the rear support plate through the rear connecting groove via a connector.
5. The material positioning mechanism according to claim 1, characterized in that: The right pushing mechanism includes a right cylinder, and the push block of the right cylinder is connected to a right flexible block.
6. The material positioning mechanism according to claim 5, characterized in that: The right pushing mechanism also includes a right bracket, which includes a right support plate. The lower end of the right cylinder is connected to a right base plate. The right base plate has right connecting grooves in the left and right directions on both sides. The right support plate has connecting holes. The right base plate is connected to the right support plate through a connector.
7. The material positioning mechanism according to claim 6, characterized in that: The right bracket is connected to a vertically mounted electric cylinder, and the push block of the electric cylinder is connected to the right support plate.
8. A pressure-holding and film-peeling machine for applying auxiliary materials, characterized in that: Includes the material positioning mechanism as described in any one of claims 1 to 7.