A rotating positioning overhauling device based on visual system recognition

Abstract

The utility model relates to positioning equipment technical field of overhauling and discloses a rotating positioning equipment of overhauling based on visual system identification, including support, the left part fixed mounting of support has hydraulic station, the top fixed mounting of support has slow drive reducer, the upper fixed mounting of slow drive reducer has hydraulic cylinder, the right part fixed mounting of hydraulic cylinder has hydraulic push -rod, the telescopic end fixed mounting of hydraulic push -rod has push -rod support, the bottom fixed mounting of push -rod support has limit switch and tooth ring, the tooth ring activity sleeve joint is in the right part of slow drive reducer, the right part fixed mounting of slow drive reducer has slow drive combination, slow drive combination is located the right side of tooth ring, and the equipment realizes automatic tooth, tooth by specific algorithm, and the system flexible speed regulation, and the equipment is convenient and efficient, and the equipment system can be combined with the upper position system, realizes centralized control, rotates and positions through the visual system, makes the overhauling work more humanized.

Description

Technical Field

[0001] This utility model relates to the field of positioning and maintenance equipment technology, and in particular to a rotary positioning and maintenance equipment based on vision system recognition. Background Technology

[0002] In recent years, under the general trend of energy conservation, emission reduction, carbon neutrality, and power rationing for high-energy-consuming enterprises, more and more companies have begun to choose the staggered production mode of intermittent operation. The frequency of slow-drive operation has increased exponentially, from once a month in the past to almost once a day now. With the development of productivity, traditional manual gear setting and hydraulic assisted gear setting can no longer meet the transformation and upgrading needs of mining companies for "less manpower, one-click, and centralized control". More and more mining companies are developing towards unmanned workshops and unmanned factories. In the future, the replacement of manual labor by robots in operation positions has become the development direction.

[0003] In the existing technology, due to the needs of industrial production, there are problems such as frequent start-up and shutdown of mills, frequent use of slow drive, difficulty and time-consuming tooth removal, certain dangers, and the need for unmanned or minimally manned operation. Therefore, in order to solve the above problems, this utility model proposes a rotary positioning maintenance device based on vision system recognition. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rotary positioning maintenance device based on vision system recognition. The device achieves automatic tooth alignment and removal through a specific algorithm, the system has flexible speed adjustment, and the device is easy and efficient to operate. The device system can be combined with a host system to achieve centralized control. Rotational positioning is performed through a vision system, making maintenance work more humanized.

[0005] This utility model provides the following technical solution: a rotary positioning and maintenance device based on vision system recognition, including a support, a hydraulic station fixedly installed on the left side of the support, a slow drive reducer fixedly installed on the top of the support, a hydraulic cylinder fixedly installed on the upper part of the slow drive reducer, a hydraulic push rod fixedly installed on the right side of the hydraulic cylinder, a push rod bracket fixedly installed on the telescopic end of the hydraulic push rod, a limit switch and a tooth removal ring fixedly installed at the bottom of the push rod bracket, and the tooth removal ring movably sleeved on the right side of the slow drive reducer.

[0006] Preferably, a slow drive coupling is fixedly installed on the right side of the slow drive reducer, and the slow drive coupling is located directly to the right of the tooth removal ring.

[0007] Preferably, a bracket is fixedly installed at the bottom of the tooth removal ring, and the bracket is fixedly installed on the right side of the support.

[0008] Preferably, a slow drive motor is fixedly installed on the left side of the slow drive reducer.

[0009] Preferably, a vision controller is fixedly installed on the right side of the support and in front of the slow-drive connector, and a camera is fixedly installed on the upper part of the vision controller.

[0010] Compared with the prior art, the present invention has the following beneficial effects: In addition to performing conventional operations such as slow-drive forward and reverse rotation and jogging, the system also features advanced functions such as one-button automatic tooth removal, one-button tooth alignment, safe stopping, speed adjustment, and rotational positioning. This greatly improves the automation level of the slow-drive turning gear, enabling automatic engagement and disengagement of the slow-drive turning gear. It saves on-site maintenance time and reduces the labor intensity of maintenance personnel. It has shown excellent performance in tasks such as replacing liners and tightening bolts during mill turning, especially the automatic tooth removal function, which completely solves the problem of having to manually remove teeth by hammering. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the front structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a side view of the present invention.

[0012] In the diagram: 1. Support; 2. Hydraulic station; 3. Slow drive reducer; 4. Hydraulic cylinder; 5. Hydraulic push rod; 6. Push rod bracket; 7. Limit switch; 8. Gear removal ring; 9. Slow drive coupling; 10. Bracket; 11. Slow drive motor; 12. Vision controller; 13. Camera. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figures 1-3A rotary positioning maintenance device based on vision system recognition includes a support 1. A hydraulic station 2 is fixedly installed on the left side of the support 1. A slow drive reducer 3 is fixedly installed on the top of the support 1. A hydraulic cylinder 4 is fixedly installed on the upper part of the slow drive reducer 3. A hydraulic push rod 5 is fixedly installed on the right side of the hydraulic cylinder 4. A push rod bracket 6 is fixedly installed on the telescopic end of the hydraulic push rod 5. A limit switch 7 and a tooth removal ring 8 are fixedly installed at the bottom of the push rod bracket 6. The tooth removal ring 8 is movably sleeved on the right side of the slow drive reducer 3. A slow drive coupling 9 is fixedly installed on the right side of the slow drive reducer 3. The slow drive coupling 9 is located directly to the right of the tooth removal ring 8. A bracket 10 is fixedly installed at the bottom of the tooth removal ring 8. The bracket 10 is fixedly installed on the right side of the support 1. A slow drive motor 11 is fixedly installed on the left side of the slow drive reducer 3. The motor 11 is fixed on the right side of the support 1 and in front of the slow drive coupling 9. A vision controller 12 is fixedly installed, and a camera 13 is fixedly installed on the upper part of the vision controller 12. First, the slow drive motor 11 is started, and the slow drive reducer 3 is used to adjust the speed of the slow drive motor 11, which greatly improves the automation level of the slow drive turning gear. It realizes the automatic engagement and disengagement of the slow drive turning gear, which can save on-site maintenance time and reduce the labor intensity of maintenance personnel. The hydraulic cylinder 4 is started by controlling the hydraulic station 2. The hydraulic cylinder 4 drives the hydraulic push rod 5 to extend and retract. The hydraulic push rod 5 drives the tooth removal ring 8 to move through the push rod bracket 6, thereby realizing tooth removal. The equipment is convenient and efficient to operate and can realize centralized control. The camera 13 realizes the rotation and positioning of the tooth removal ring 8, making the maintenance work more humanized. In particular, the automatic tooth removal function solves the problem that the tooth removal requires the staff to remove the tooth by hammering or other means.

[0015] Working principle: First, start the slow drive motor 11, and use the slow drive reducer 3 to adjust the speed of the slow drive motor 11. Start the hydraulic cylinder 4 by controlling the hydraulic station 2. The hydraulic cylinder 4 drives the hydraulic push rod 5 to extend and retract. The hydraulic push rod 5 drives the tooth removal ring 8 to move through the push rod bracket 6 to remove the tooth. The equipment is easy and efficient to operate and can be centrally controlled. The slow drive motor 11 drives the tooth removal ring 8 to rotate and position through the camera 13, making the maintenance work more humane.

Claims

1. A rotary positioning and maintenance device based on vision system recognition, comprising a support (1), characterized in that: A hydraulic station (2) is fixedly installed on the left side of the support (1), a slow drive reducer (3) is fixedly installed on the top of the support (1), a hydraulic cylinder (4) is fixedly installed on the upper part of the slow drive reducer (3), a hydraulic push rod (5) is fixedly installed on the right side of the hydraulic cylinder (4), a push rod bracket (6) is fixedly installed on the telescopic end of the hydraulic push rod (5), a limit switch (7) and a tooth removal ring (8) are fixedly installed at the bottom of the push rod bracket (6), and the tooth removal ring (8) is movably sleeved on the right side of the slow drive reducer (3).

2. The rotary positioning and maintenance equipment based on vision system recognition according to claim 1, characterized in that: The slow drive reducer (3) is fixedly installed with a slow drive coupling (9) on the right side, and the slow drive coupling (9) is located directly to the right of the tooth removal ring (8).

3. The rotary positioning and maintenance equipment based on vision system recognition according to claim 1, characterized in that: The bottom of the tooth removal ring (8) is fixedly installed with a bracket (10), and the bracket (10) is fixedly installed on the right side of the support (1).

4. The rotary positioning and maintenance equipment based on vision system recognition according to claim 1, characterized in that: The slow drive reducer (3) has a slow drive motor (11) fixedly installed on its left side.

5. A rotational positioning and maintenance device based on vision system recognition according to claim 1, characterized in that: A vision controller (12) is fixedly installed on the right side of the support (1) and in front of the slow drive connector (9), and a camera (13) is fixedly installed on the upper part of the vision controller (12).

Images