Tooling support for solar assembly line

Abstract

The application provides a tool support for a solar assembly line, and relates to the technical field of solar panel production. The tool support comprises a support frame, two groups of support rods are arranged in the middle of the upper end of the support frame and are oppositely arranged, two groups of clamping assemblies are arranged on the upper end surface of the support frame, each group of clamping assemblies comprises two clamping plates, the two clamping plates are arranged at the middle of the two ends of the two groups of support rods, and the two clamping plates are relatively slidably connected through a driving assembly, so that the two clamping plates can be folded and moved close to each other or moved away from each other. The tool support can quickly and stably clamp and release the workpiece of the solar panel, and is suitable for clamping and fixing workpieces of different sizes. Meanwhile, the rotary table provided with vacuum suction cups is driven by a servo motor, so that the tool can be rotated and adjusted by 360 degrees, the assembly or detection operation can be conveniently performed from different angles, and the convenience and efficiency of the solar panel assembly work are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of solar panel manufacturing technology, specifically to a tooling bracket for a solar panel assembly line. Background Technology

[0002] On the assembly line for solar panels, processing and assembly operations are required. Traditional tooling supports have relatively simple functions, typically only providing basic support or clamping, which is insufficient to meet the high-efficiency and high-precision requirements of modern production lines. For example, when adjusting the angle of the solar panels, manual intervention or the use of other equipment is often necessary, reducing production efficiency and increasing labor intensity. Furthermore, existing clamping mechanisms are inconvenient to adjust and have poor adaptability to workpieces of different sizes and specifications.

[0003] To address the aforementioned issues, we propose a tooling bracket for solar panel assembly lines. Utility Model Content

[0004] To address the problems in the background art, this utility model provides a tooling bracket for a solar energy assembly line.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A fixture bracket for a solar panel assembly line includes a support frame. Two sets of support rods are arranged in a counter-distributed manner at the upper center of the support frame. Two clamping assemblies are provided on the upper surface of the support frame. Each clamping assembly includes two clamping plates, located at the midpoints of the two ends of the two sets of support rods. The two clamping plates slide relative to each other via a driving assembly, causing them to move closer together or further apart. A turntable is provided at the upper center of the support frame, and multiple sets of vacuum suction cups are provided on the upper surface of the turntable.

[0006] Preferably, a fixed base is fixedly installed at the upper center of the support frame, and a support base is movably installed at the upper center of the fixed base. The turntable is rotatably installed on the upper surface of the support base and is driven by a servo motor, which is fixedly installed at the inner center of the support base.

[0007] Preferably, multiple sets of electric push rods are provided between the support base and the fixed base. The multiple sets of electric push rods are evenly distributed in a ring. The electric push rods are fixedly installed in the middle of the upper end of the fixed base, and the output end of the electric push rod is fixedly connected to the bottom end face of the support base.

[0008] Preferably, the drive assembly includes a drive motor, the output end of which is connected to a worm gear. The worm gear is movably installed in the middle of the inner side of the support frame. Both ends of the worm gear are connected to a bidirectional lead screw via worm gear transmission. Sliding blocks are slidably installed in the middle of both ends of the two sets of bidirectional lead screws. The upper end face of the sliding block is fixedly connected to the corresponding clamping plate.

[0009] Preferably, the drive motor is fixedly installed at the bottom center of the support frame, and a main bevel gear is fixedly installed at the output end of the drive motor. The main bevel gear is meshed with a secondary bevel gear, and the secondary bevel gear is fixedly installed at the center of the worm gear.

[0010] Preferably, the inner cavity of the support frame is provided with limiting grooves on both sides, and the two sets of bidirectional screws are respectively movably installed in the middle of the inner side of the limiting grooves. Under the transmission force of the bidirectional screws, the sliding blocks at both ends are driven to slide horizontally in the corresponding limiting grooves.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This invention, by setting up a drive assembly consisting of a drive motor, worm gear, and bidirectional lead screw, can synchronously drive the clamping plates on both sides to move towards or away from each other, achieving rapid and stable clamping and release of solar panel workpieces with uniform clamping force and adaptability to workpieces of different sizes. At the same time, by setting up a turntable with a vacuum suction cup and combining it with a servo motor drive, the tool can be rotated and adjusted 360 degrees, facilitating assembly or inspection operations from different angles, greatly improving the convenience and efficiency of solar panel assembly work. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a top view of the drive component in this utility model. Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the rotating structure of the turntable in this utility model.

[0013] In the diagram: 1. Support frame; 2. Support rod; 3. Limiting groove; 4. Sliding block; 5. Clamping plate; 6. Two-way lead screw; 7. Worm gear; 8. Worm; 9. Secondary bevel gear; 10. Main bevel gear; 11. Drive motor; 12. Turntable; 13. Vacuum suction cup; 14. Support base; 15. Servo motor; 16. Fixed base; 17. Electric push rod. Detailed Implementation

[0014] The technical solution in this application embodiment is to solve the problems mentioned in the background art, and the overall idea is as follows: Example: Refer to Figure 1 - Figure 4 As shown, a tooling bracket for a solar energy assembly line in this embodiment includes a support frame 1. Two sets of support rods 2 are provided at the upper middle part of the support frame 1. The two sets of support rods 2 are installed in opposite directions. During use, solar energy workpieces such as solar panels are placed on the two sets of support rods 2, thereby enhancing the stable support capability during assembly.

[0015] Two sets of clamping assemblies are provided on the upper surface of the support frame 1. The clamping assemblies include two sets of clamping plates 5, which are located at the middle of the two ends of the two sets of support rods 2. The two sets of clamping plates 5 slide relative to each other through the drive assembly, so that the two sets of clamping plates 5 move closer together or further apart. The drive assembly includes a drive motor 11, and the output end of the drive motor 11 is connected to a worm gear 8. The worm gear 8 is movably installed in the middle of the inner side of the support frame 1. Both ends of the worm gear 8 are connected to a double-acting screw 6 through a worm wheel 7. Sliding blocks 4 are slidably installed at the middle of both ends of the two sets of double-acting screws 6. The upper end surface of the sliding block 4 is fixedly connected to the corresponding clamping plate 5.

[0016] The drive motor 11 is started to drive the worm 8 to rotate, and then the worm wheel 7 drives the two-way lead screws 6 on both sides to rotate synchronously. As a result, the clamping plates 5 on both sides move synchronously towards the center, thereby clamping and fixing the solar panel at both ends and enhancing the stability during operation.

[0017] In some examples, a turntable 12 is provided at the upper middle part of the support frame 1, and multiple sets of vacuum suction cups 13 are provided on the upper surface of the turntable 12. A fixed seat 16 is fixedly installed at the upper middle part of the support frame 1, and a support seat 14 is movably installed at the upper middle part of the fixed seat 16. The turntable 12 is rotatably installed on the upper surface of the support seat 14 and is driven by a servo motor 15. The servo motor 15 is fixedly installed in the inner middle part of the support seat 14. Multiple sets of electric push rods 17 are provided between the support seat 14 and the fixed seat 16. The multiple sets of electric push rods 17 are evenly distributed in a ring. The electric push rods 17 are fixedly installed in the upper middle part of the fixed seat 16, and the output end of the electric push rod 17 is fixedly connected to the bottom end surface of the support seat 14.

[0018] When the solar panel needs to be rotated and adjusted, the electric push rod 17 is first activated to lift the turntable 12, so that the vacuum suction cup 13 makes contact with the bottom surface of the solar panel, thereby achieving vacuum adsorption and fixation of the solar panel. Then the clamping component is released and moved away, while the electric push rod 17 continues to lift, so that the solar panel is higher than the support rod 2. At this time, the servo motor 15 can be activated to drive the turntable 12 to rotate, thereby achieving 360-degree rotation adjustment of the solar panel. After adjustment, the electric push rod 17 retracts and resets, so that the solar panel is placed back on the support rod 2. Then the clamping component is activated again to clamp and fix the solar panel at both ends.

[0019] In some examples, the drive motor 11 is fixedly installed at the bottom center of the support frame 1, and a main bevel gear 10 is fixedly installed at the output end of the drive motor 11. The main bevel gear 10 is meshed with a secondary bevel gear 9, and the secondary bevel gear 9 is fixedly installed at the center of the worm 8. The main bevel gear 10 and the secondary bevel gear 9 play a transmission role, thereby enabling the drive motor 11 to drive the worm 8 to rotate.

[0020] In some examples, the inner cavity of the support frame 1 is provided with limiting grooves 3 on both sides, and two sets of bidirectional screws 6 are respectively movably installed in the middle of the inner side of the limiting grooves 3. Under the transmission power of the bidirectional screws 6, the sliding blocks 4 at both ends are driven to slide horizontally in the corresponding limiting grooves 3.

[0021] The working principle of this utility model is as follows: During operation, the solar panel is first placed on two sets of support rods 2 and moved up and down to center the solar panel. Then, the clamping assembly is activated and driven by the drive motor 11. Under the transmission of the worm gear 8, the two sets of bidirectional lead screws 6 rotate, causing the clamping plates 5 on both sides to move towards each other and clamp the solar panel from both sides, thereby limiting and locking the solar panel and enhancing the stability during operation. Meanwhile, when the angle of the solar panel needs to be adjusted, the electric push rod 17 is first activated, causing the turntable 12 to rise until the vacuum suction cup 13 contacts the bottom surface of the workpiece and is vacuum-adsorbed and fixed. At this time, the clamping plates 5 on both sides are released, and then the servo motor 15 can be activated to drive the turntable 12 to rotate, thereby realizing the 360-degree rotation adjustment of the angle of the solar panel. After the adjustment is completed, the electric push rod 17 retracts, so that the solar panel can be placed on the two sets of support rods 2 for stable support. At the same time, the solar panel is clamped and fixed from both ends by the clamping plates 5 again.

[0022] This utility model integrates clamping and rotation functions, which greatly facilitates the assembly process of solar panels.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tooling bracket for a solar panel assembly line, characterized in that, Includes a support frame (1), and two sets of support rods (2) are provided at the middle of the upper end of the support frame (1), and the two sets of support rods (2) are installed in opposite directions; The upper surface of the support frame (1) is provided with two sets of clamping components. The clamping components include two sets of clamping plates (5). The two sets of clamping plates (5) are located at the middle of the two ends of the two sets of support rods (2). The two sets of clamping plates (5) slide relative to each other through the driving components, so that the two sets of clamping plates (5) move closer together or move further apart. A turntable (12) is provided at the upper middle part of the support frame (1), and multiple sets of vacuum suction cups (13) are provided on the upper surface of the turntable (12).

2. The tooling bracket for a solar energy assembly line according to claim 1, characterized in that, A fixed seat (16) is fixedly installed at the upper middle part of the support frame (1), and a support seat (14) is movably installed at the upper middle part of the fixed seat (16). The turntable (12) is rotatably installed on the upper surface of the support seat (14) and is driven by a servo motor (15). The servo motor (15) is fixedly installed in the inner middle part of the support seat (14).

3. The tooling bracket for a solar energy assembly line according to claim 2, characterized in that, Multiple sets of electric push rods (17) are provided between the support base (14) and the fixed base (16). The multiple sets of electric push rods (17) are evenly distributed in a ring. The electric push rods (17) are fixedly installed in the middle of the upper end of the fixed base (16). The output end of the electric push rod (17) is fixedly connected to the bottom end face of the support base (14).

4. The tooling bracket for a solar energy assembly line according to claim 3, characterized in that, The drive assembly includes a drive motor (11), and the output end of the drive motor (11) is connected to a worm gear (8). The worm gear (8) is movably installed in the middle of the inner side of the support frame (1). Both ends of the worm gear (8) are connected to a double-acting screw (6) through a worm wheel (7). Sliding blocks (4) are slidably installed in the middle of both ends of the two sets of double-acting screws (6). The upper end face of the sliding block (4) is fixedly connected to the corresponding clamping plate (5).

5. A tooling bracket for a solar energy assembly line according to claim 4, characterized in that, The drive motor (11) is fixedly installed at the bottom middle of the support frame (1). The output end of the drive motor (11) is fixedly installed with a main bevel gear (10). The main bevel gear (10) is meshed with a secondary bevel gear (9). The secondary bevel gear (9) is fixedly installed in the middle of the worm (8).

6. A tooling bracket for a solar energy assembly line according to claim 5, characterized in that, The inner cavity of the support frame (1) is provided with limiting grooves (3) on both sides. The two sets of bidirectional screws (6) are respectively movably installed in the middle of the inner side of the limiting grooves (3). Under the transmission power of the bidirectional screws (6), the sliding blocks (4) at both ends are driven to slide horizontally in the corresponding limiting grooves (3).

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