A kind of automatic detection SMT material belt measuring machine
Patent Information
- Application Number
- CN202522198048.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-17
AI Technical Summary
目前，现有的SMT料带测值机，多数为简单的半自动设备，需要人工将料带头送入机器轨道进行测值，一盘一盘的测，效率低无连续性，成本高
[0012]相对于现有技术的有益效果，本实用新型设置了可多组送料的送料组件，可自动上料的输送组件，可多角度探测的测值组件及测值完成后分段的剪切组件，可对料盘的料带自动上料读取及剪切，整个测值过程时间短，工作效率大幅提高，成本低，具有良好的市场应用价值。
Smart Images
Figure CN224795822U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of SMT material strip inspection and processing technology, and more specifically, to an automatic SMT material strip measuring machine. Background Technology
[0002] SMT tapes compress traditional electronic components into devices that are only a fraction of the size, thereby achieving high density, high reliability, miniaturization, low cost, and automation in electronic product assembly. These miniaturized components are called SMY devices (or SMC, chip devices). Currently, most existing SMT tape testing machines are simple semi-automatic devices that require manual feeding of the tape head into the machine track for testing, testing one tape at a time, which is inefficient, lacks continuity, and is costly.
[0003] Existing technology has flaws and needs improvement. Utility Model Content
[0004] To address the shortcomings of current technology, this invention provides an automatic measurement machine for SMT material strips.
[0005] The present invention provides a measuring machine for automatically detecting SMT tape, comprising a machine base, an electrical control box inside the machine base, a measuring device mounted on the machine base, and a touch screen mounted on the top of the machine base. The measuring device includes a feeding component, a shearing component, a conveying component, a measuring component, and a moving component, wherein the moving component, the conveying component, and the shearing component are arranged sequentially from left to right, the measuring component is located on the moving component, and the feeding component is located in front of the shearing component.
[0006] Preferably, the feeding assembly includes a transverse section, a transverse slide plate, a feeding section, a feeding frame, multiple feeders, and multiple feeding trays. The transverse section is disposed on the machine base. The transverse slide plate is slidably mounted on the transverse section. The feeding section is mounted on the transverse slide plate. The feeding frame is slidably mounted on the feeding section. Multiple feeders are sequentially and spaced apart on the feeding frame. Multiple feeding trays are respectively mounted on the multiple feeders.
[0007] Preferably, the conveying assembly includes a conveying frame, a clamping cylinder, a suction cylinder, a suction device, a clamping device, a conveying track, a positioning cylinder, a positioner, and a discharge slide. The conveying frame is mounted on the machine base. The clamping cylinder and the suction cylinder are respectively installed on one side of the conveying frame. The output ends of the clamping cylinder and the suction cylinder are connected to the clamping device and the suction device through the clamping sliding shaft and the suction sliding shaft, respectively. The conveying track is installed at the top of the conveying frame. The fixed end of the positioning cylinder and the discharge slide are installed at intervals on the other side of the conveying frame. The positioner is installed at the output end of the positioning cylinder. The positioner is located inside the conveying track. The top of the discharge slide is located below one end of the conveying track. A groove is formed on the conveying track.
[0008] Preferably, the moving assembly includes a moving frame, a first moving track, a second moving track, a moving motor, a moving adapter rod, a moving carriage, a moving cylinder, a third moving track, a moving slider, and a moving slide plate. The moving frame is mounted on a machine base, and the first and second moving tracks are installed parallel to each other on the moving frame. The fixed end of the moving motor is located inside the moving frame, and the output end of the moving motor is connected to one end of the moving adapter rod. The other end of the moving adapter rod is connected upwards to the moving carriage. The bottom end of the moving carriage is mounted on the first and second moving tracks via a first slider and a second slider, respectively. The fixed end of the moving cylinder is mounted on one side of the moving carriage, and the third moving track is mounted on the other side of the moving carriage. The output end of the moving cylinder is connected to the moving slide plate via the moving slider block, and the moving slide plate is slidably mounted on the third moving track.
[0009] Preferably, the measurement component includes a first slide cylinder, a first slide plate, a second slide cylinder, a second slide plate, a measurement mounting plate, a measurement camera, a measuring device, and a measurement probe. The measurement mounting plate is vertically mounted on the movable slide plate. The fixed end of the first slide cylinder is mounted on one side of the measurement mounting plate. The first slide plate is mounted on the output end of the first slide cylinder. The fixed end of the second slide cylinder is mounted on the first slide plate. The second slide plate is mounted on the output end of the second slide cylinder. The measuring device is mounted on the second slide plate. The measurement probe is mounted on the output end of the measuring device. The measurement camera is mounted on the other end of the measurement mounting plate.
[0010] Preferably, the shearing assembly includes a shearing bracket, a shearing cylinder, a shearing track, a first shearing slide plate, a second detection slide plate, a shearing connecting rod, and a shearing blade. The shearing bracket is mounted on the machine base, the shearing cylinder is mounted on the top of the shearing bracket, the shearing track is mounted on one side of the shearing bracket, the inner sides of the first and second shearing slide plates are respectively mounted on the shearing track via a first and a second shearing slider, the output end of the shearing cylinder is connected to one end of the first shearing slide plate, one side of the first shearing slide plate is connected to one side of the first shearing slide plate via a shearing connecting rod, and the shearing blade is fixedly mounted on the outer side of the second detection slide plate.
[0011] Preferably, the bottom of the machine platform is provided with multiple casters at intervals.
[0012] Compared with the advantages of existing technologies, this utility model is equipped with a feeding component that can feed multiple sets of materials, a conveying component that can automatically feed materials, a measuring component that can detect from multiple angles, and a cutting component that segments the material after measurement. It can automatically feed, read, and cut the material strip on the tray. The entire measurement process is short, the work efficiency is greatly improved, the cost is low, and it has good market application value. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the measuring device of this utility model; Figure 2 This is a schematic diagram of the feeding assembly structure of this utility model; Figure 3 This is a schematic diagram of the conveying component structure of this utility model; Figure 4 This is a schematic diagram of the measuring component structure of this utility model; Figure 5 This is a schematic diagram of the structure of the novel shearing component.
[0014] Labels: Feeding assembly 1, Shearing assembly 2, Conveying assembly 3, Measuring assembly 4, Moving assembly 5, Lateral movement part 11, Lateral slide plate 12, Feeding part 13, Feeding rack 14, Multiple feeders 15, Multiple feeding trays 16, Conveying rack 31, Clamping cylinder 32, Suction cylinder 33, Suction device 34, Clamping device 35, Conveying track 36, Positioning cylinder 37, Positioner 38, Unloading slide 39, Groove 310, First slide cylinder 41, First slide plate 42, Second slide cylinder 43, Second slide plate 44, Measuring mounting plate 47, Measuring camera 48, Measuring device 45, Measuring probe 46, Shearing bracket 21, Shearing cylinder 22, Shearing track 23, First shearing slide plate 24, Second detection slide plate 25, Shearing linkage 26, Shearing blade 27. Detailed Implementation
[0015] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
[0016] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0017] It should be noted that when a component is described as being "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is described as being "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this specification are for illustrative purposes only.
[0018] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.
[0019] The present invention will now be described in detail with reference to the accompanying drawings.
[0020] like Figures 1-5 As shown: An automatic SMT tape testing machine includes a machine base, an electrical control box inside the machine base, a testing device installed on the machine base, and a touch screen installed on the top of the machine base. The testing device includes a feeding component 1, a shearing component 2, a conveying component 3, a testing component 4, and a moving component 5. The moving component 5, the conveying component 3, and the shearing component 2 are arranged sequentially from left to right. The testing component 4 is located on the moving component 5, and the feeding component 1 is located in front of the shearing component 2.
[0021] It should be noted that when the feeding component 1 conveys the product to one end of the conveying assembly, the suction unit set on the conveying component 3 then sucks the product into the conveying assembly 3 for conveying. During the conveying process, the moving component 5 drives the measuring component 4 to read the barcode value of the material belt conveyed by the feeding component 1 on the feeding tray. After that, the material is cut and segmented by the cutting component 2, and then classified. Furthermore, the feeding component 1 places 8 reels of material into a material box as a group, and can prepare 2 or more material boxes. One material box is working while the other material boxes are waiting for material. When all the reels in a group of material boxes are measured, the machine removes them, and the operator replaces another group of material boxes to continue measuring. The whole measurement process is short and the work efficiency is greatly improved.
[0022] Preferably, the feeding assembly 1 includes a transverse section 11, a transverse slide plate 12, a feeding section 13, a feeding frame 14, multiple feeders 15, and multiple feeding trays 16. The transverse section 11 is disposed on the machine base. The transverse slide plate 12 is slidably mounted on the transverse section 11. The feeding section 13 is mounted on the transverse slide plate 12. The feeding frame 14 is slidably mounted on the feeding section 13. Multiple feeders 15 are sequentially and spaced apart on the feeding frame 14. Multiple feeding trays 16 are respectively mounted on the multiple feeders 15.
[0023] It should be noted that the transverse section 11 drives the feeding section 13 to move left and right through the transverse slide plate 12, while the feeding section 13 drives multiple feeders 15 to move back and forth through the feeding frame 14. The multiple feeders 15 drive multiple feeding trays 16 to rise in sequence to transport the material belt to one end of the conveying assembly 3, waiting for the suction unit on the conveying assembly 3 to suction and transport it.
[0024] Preferably, the conveying assembly 3 includes a conveying frame 31, a clamping cylinder 32, a suction cylinder 33, a suction device 34, a clamping device 35, a conveying track 36, a positioning cylinder 37, a positioning device 38, and a discharge slide 39. The conveying frame 31 is mounted on the machine base. The clamping cylinder 32 and the suction cylinder 33 are respectively mounted on one side of the conveying frame 31. The output ends of the clamping cylinder 32 and the suction cylinder 33 are respectively connected to the clamping device 35 and the suction device 34 through the clamping sliding shaft and the suction sliding shaft, respectively. The conveying track 36 is mounted on the top of the conveying frame 31. The fixed end of the positioning cylinder 37 and the discharge slide 39 are installed at intervals on the other side of the conveying frame 31. The positioning device 38 is mounted on the output end of the positioning cylinder 37. The positioning device 38 is located inside the conveying track 36. The top of the discharge slide is located below one end of the conveying track 36. A groove 310 is formed on the conveying track 36.
[0025] It should be noted that the clamping cylinder 32 drives the clamping device 35 to clamp the material strip in the feeding tray to one end of the conveying track 36. Then, the suction cylinder 33 drives the suction device 34 to suck the clamped material strip into the conveying track 36. Then, the positioning cylinder 37 drives the positioning device 38 to position the material strip, waiting for the measuring component 4 above it to detect it. After the detection is completed, the material strip is sucked and fed by the suction device 34, and after being cut by the shearing component 2, it falls from the unloading slide 39 into the receiving box in the machine.
[0026] Furthermore, the groove 310 facilitates the shearing assembly 2 to shear the material strip within the conveying track 36.
[0027] Preferably, the moving component 5 includes a moving frame, a first moving track, a second moving track, a moving motor, a moving adapter rod, a moving carriage, a moving cylinder, a third moving track, a moving slider, and a moving slide plate. The moving frame is mounted on a machine base, and the first and second moving tracks are respectively installed parallel to each other on the moving frame. The fixed end of the moving motor is located inside the moving frame, and the output end of the moving motor is connected to one end of the moving adapter rod. The other end of the moving adapter rod is connected upward to the moving carriage. The bottom end of the moving carriage is mounted on the first and second moving tracks via a first slider and a second slider, respectively. The fixed end of the moving cylinder is mounted on one side of the moving carriage, and the third moving track is mounted on the other side of the moving carriage. The output end of the moving cylinder is connected to the moving slide plate via the moving slider block, and the moving slide plate is slidably mounted on the third moving track.
[0028] It should be noted that the moving motor drives the moving slide to move left and right on the first and second moving tracks via the moving adapter rod, while the moving cylinder drives the moving slide plate to move back and forth on the third moving track via the moving sliding block. The measuring component 4 is installed on the moving slide plate.
[0029] Preferably, the measurement component 4 includes a first slide cylinder 41, a first slide plate 42, a second slide cylinder 43, a second slide plate 44, a measurement mounting plate 47, a measurement camera 48, a measuring device 45, and a measurement probe 46. The measurement mounting plate 47 is vertically mounted on the movable slide plate. The fixed end of the first slide cylinder 41 is mounted on one side of the measurement mounting plate 47. The first slide plate 42 is mounted on the output end of the first slide cylinder 41. The fixed end of the second slide cylinder 43 is mounted on the first slide plate 42. The second slide plate 44 is mounted on the output end of the second slide cylinder 43. The measuring device 45 is mounted on the second slide plate 44. The measurement probe 46 is mounted on the output end of the measuring device 45. The measurement camera 48 is mounted on the other end of the measurement mounting plate 47.
[0030] It should be noted that the first slide cylinder 41 drives the second slide cylinder 43 to move up and down through the first slide plate 42, while the second slide cylinder 43 drives the measuring device 45 to move back and forth through the second slide plate 44. The measuring device 45 then drives the measuring probe 46 to cooperate with the measuring light source to detect the material strip below. After the detection is completed, the measuring camera 48 takes a picture and transmits it to the backend. Furthermore, a light source plate is installed on the measuring camera 48, and the measuring light source is installed on the light source plate.
[0031] Preferably, the shearing assembly 2 includes a shearing bracket 21, a shearing cylinder 22, a shearing track 23, a first shearing slide plate 24, a second detection slide plate 25, a shearing connecting rod 26, and a shearing blade 27. The shearing bracket 21 is mounted on the machine base, the shearing cylinder 22 is mounted on the top of the shearing bracket 21, the shearing track 23 is mounted on one side of the shearing bracket 21, the inner sides of the first shearing slide plate 24 and the second shearing slide plate are respectively mounted on the shearing track 23 via a first shearing slider and a second shearing slider, the output end of the shearing cylinder 22 is connected to one end of the first shearing slide plate 24, one side of the first shearing slide plate 24 is connected to one side of the first shearing slide plate 24 via the shearing connecting rod 26, and the shearing blade 27 is fixedly mounted on the outer side of the second detection slide plate 25.
[0032] It should be noted that the shearing blade 27 consists of a first shearing plate, a second shearing plate, and a hinge. One end of the first shearing plate is located at one end of the second shearing slide plate, and one end of the second shearing plate is connected to the first shearing plate. It is also connected to the shearing link 26 through the hinge. Furthermore, the shearing cylinder 22 drives the first shearing slide plate 24 and the second shearing slide plate to slide back and forth on the shearing track 23, thereby realizing the reciprocating motion of the first shearing slide plate 24 and the second shearing slide plate. Through the shearing connecting rod 26, the second shearing slide plate and the second shearing plate on the hinge are driven to cooperate with the first shearing plate to shear the material strip.
[0033] Preferably, the bottom of the machine platform is provided with multiple casters at intervals.
[0034] It should be noted that multiple casters are located at the four corners of the machine base, and these multiple casters can be configured as multiple casters. It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.
Claims
1. An automatic measurement machine for SMT strips, characterized in that, The device includes a machine base, an electrical control box inside the machine base, a measuring device installed on the machine base, and a touch screen installed on the top of the machine base. The measuring device includes a feeding component, a shearing component, a conveying component, a measuring component, and a moving component. The moving component, conveying component, and shearing component are arranged sequentially from left to right. The measuring component is located on the moving component, and the feeding component is located in front of the shearing component.
2. The automatic SMT strip measuring machine according to claim 1, characterized in that, The feeding assembly includes a transverse section, a transverse slide plate, a feeding section, a feeding frame, multiple feeders, and multiple feeding trays. The transverse section is mounted on the machine base. The transverse slide plate is slidably mounted on the transverse section. The feeding section is mounted on the transverse slide plate. The feeding frame is slidably mounted on the feeding section. Multiple feeders are sequentially and spaced apart on the feeding frame. Multiple feeding trays are mounted on the multiple feeders respectively.
3. The automatic measurement machine for SMT strips according to claim 1, characterized in that, The conveying assembly includes a conveying frame, a clamping cylinder, a suction cylinder, a suction device, a clamping device, a conveying track, a positioning cylinder, a positioner, and a discharge slide. The conveying frame is mounted on the machine platform. The clamping cylinder and the suction cylinder are respectively installed on one side of the conveying frame. The output ends of the clamping cylinder and the suction cylinder are connected to the clamping device and the suction device through the clamping sliding shaft and the suction sliding shaft, respectively. The conveying track is installed at the top of the conveying frame. The fixed end of the positioning cylinder and the discharge slide are installed at intervals on the other side of the conveying frame. The positioner is installed at the output end of the positioning cylinder and is located inside the conveying track. The top of the discharge slide is located below one end of the conveying track. A groove is formed on the conveying track.
4. The automatic measurement machine for SMT strips according to claim 1, characterized in that, The moving assembly includes a moving frame, a first moving track, a second moving track, a moving motor, a moving adapter rod, a moving carriage, a moving cylinder, a third moving track, a moving slider, and a moving slide plate. The moving frame is mounted on a machine base. The first and second moving tracks are installed parallel to each other on the moving frame. The fixed end of the moving motor is located inside the moving frame. The output end of the moving motor is connected to one end of the moving adapter rod, and the other end of the moving adapter rod is connected upwards to the moving carriage. The bottom end of the moving carriage is mounted on the first and second moving tracks via a first slider and a second slider, respectively. The fixed end of the moving cylinder is mounted on one side of the moving carriage, and the third moving track is mounted on the other side of the moving carriage. The output end of the moving cylinder is connected to the moving slide plate via the moving slider, and the moving slide plate is slidably mounted on the third moving track.
5. The automatic measurement machine for SMT strips according to claim 1, characterized in that, The measurement assembly includes a first slide cylinder, a first slide plate, a second slide cylinder, a second slide plate, a measurement mounting plate, a measurement camera, a measuring device, and a measurement probe. The measurement mounting plate is vertically mounted on a movable slide plate. The fixed end of the first slide cylinder is mounted on one side of the measurement mounting plate. The first slide plate is mounted on the output end of the first slide cylinder. The fixed end of the second slide cylinder is mounted on the first slide plate. The second slide plate is mounted on the output end of the second slide cylinder. The measuring device is mounted on the second slide plate. The measurement probe is mounted on the output end of the measuring device. The measurement camera is mounted on the other end of the measurement mounting plate.
6. The automatic detection measuring machine for SMT strips according to claim 1, characterized in that, The shearing assembly includes a shearing bracket, a shearing cylinder, a shearing track, a first shearing slide plate, a second detection slide plate, a shearing connecting rod, and a shearing blade. The shearing bracket is mounted on the machine base, the shearing cylinder is mounted on the top of the shearing bracket, and the shearing track is mounted on one side of the shearing bracket. The inner sides of the first and second shearing slide plates are respectively mounted on the shearing track via a first and a second shearing slider. The output end of the shearing cylinder is connected to one end of the first shearing slide plate, and one side of the first shearing slide plate is connected to another side of the first shearing slide plate via a shearing connecting rod. The shearing blade is fixedly mounted on the outer side of the second detection slide plate.
7. The automatic measurement machine for SMT strips according to claim 1, characterized in that, The machine base is equipped with multiple casters at intervals at its bottom.