A manufacturing device of a multi-layer composite structure air brick

Abstract

The utility model discloses a kind of manufacturing devices of multilayer composite structure air brick, it is related to air brick manufacturing equipment technical field.It includes box, discharging control component, multiple pressing component and controller;Discharging control component contains mounting seat, support, shell, multiple storage box is equipped in shell interior, storage box bottom is connected solenoid valve and discharge pipe;Multiple pressing component contains installation shell, hydraulic rod, push plate, push plate is connected with pressing mould, box is equipped with mould groove, push plate both ends guide block is cooperated with guiding groove in box, linkage control solenoid valve and hydraulic rod are realized by controller, different raw material layering precision feeding and synchronous pressing are realized, the problem that manual feeding precision is low, raw material mixing and process independent lead to low efficiency, unstable quality are solved, air brick level uniformity and manufacturing efficiency are improved, applicable to batch production.

Description

Technical Field

[0001] This utility model relates to the technical field of breathable brick equipment, specifically a manufacturing device for multi-layer composite structure breathable bricks. Background Technology

[0002] Multi-layer composite permeable bricks are widely used in metallurgy, building materials and other industrial fields due to their excellent air permeability, high temperature resistance and structural stability. The manufacturing process requires laying raw materials of different materials in a predetermined layer and pressing them into shape, which requires high precision in raw material feeding and synchronous pressing.

[0003] A search revealed that Chinese patent CN219705567U discloses a device for manufacturing permeable bricks from steel slag. The device includes a sealed box containing a combined mold, guide rails, a material placing machine, a static pressure mechanism, and a spraying and aeration mechanism. The combined mold comprises several vertically connected frames, stacked vertically upwards in layers, with a flexible, permeable isolation layer between adjacent frames. The material placing machine is vertically mounted on the guide rails and is used to spread the steel slag permeable brick material into each layer of frames. The static pressure mechanism applies static pressure to the steel slag permeable brick material in the topmost frame, and its working part is a static pressure plate with permeable and breathable holes. The spraying and aeration mechanism sprays water into the sealed box and introduces carbon dioxide gas. This device can efficiently, stably, and in large batches manufacture steel slag permeable bricks.

[0004] Currently available multi-layer composite structure breathable brick manufacturing equipment still has the following defects when in use:

[0005] 1. Most of the time, different materials are added manually in batches. This not only makes it difficult to accurately control the amount of materials added to each level, but also easily leads to problems such as material mixing and blurred level boundaries. This results in uneven structure of the finished breathable bricks, affecting their breathability and mechanical strength. At the same time, manual operation is inefficient and cannot meet the needs of mass production.

[0006] 2. The raw material feeding and pressing processes are mostly operated independently, lacking a unified control and linkage mechanism. After feeding, the raw materials need to be manually transferred to the pressing station, which can easily cause the raw materials to spill or deform during the transfer process. In addition, the time interval between processes is long, which reduces the overall manufacturing efficiency. Furthermore, manual operation errors may lead to inconsistent pressing quality of different batches of breathable bricks. Utility Model Content

[0007] The purpose of this invention is to provide a manufacturing apparatus for multi-layer composite structure breathable bricks to solve the problems mentioned in the background art.

[0008] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a manufacturing device for a multi-layer composite structure breathable brick, comprising a box, a material feeding control component disposed on the surface of the box, a multi-pressing component disposed at one end of the box, and a controller disposed on the surface of the box.

[0009] The material discharge control component includes a mounting base fixedly connected to both sides of the surface of the box, a bracket fixedly connected to the surface of the mounting base, and a housing detachably connected to the surface of the bracket. Multiple storage bins are provided inside the housing. A solenoid valve is connected to the bottom of each storage bin, and a discharge pipe is connected to the bottom of the solenoid valve.

[0010] The multi-pressing assembly includes a mounting shell connected to one end of the housing, a hydraulic rod connected inside the mounting shell, and a push plate connected to one end of the hydraulic rod. A pressing mold is detachably connected to the surface of the push plate. A mold groove is opened on one side of the housing. Guide blocks are fixedly connected to both ends of the surface of the push plate. Guide grooves are opened on both sides of the housing.

[0011] The controller controls multiple solenoid valves and hydraulic rods to achieve coordinated operation of raw material feeding and pressing.

[0012] As a further embodiment of this utility model: the mounting bases are symmetrically distributed on both sides of the box surface, and the two ends of the bracket are fixedly connected to the top surfaces of the mounting bases on both sides respectively. The bracket has a "door" shaped structure, and the shell is horizontally arranged directly above the box. The shell and the bracket are detachably connected by bolts.

[0013] As a further embodiment of this utility model: multiple storage bins are evenly arrayed inside the housing, each storage bin is a hollow structure with an open top, and each storage bin has a corresponding solenoid valve connected to its bottom. One end of the discharge pipe is fixedly connected to the output end of the solenoid valve, and the other end of the discharge pipe extends to the top of the housing, with the outlet end of the discharge pipe corresponding to the position directly above the mold groove.

[0014] As a further embodiment of this utility model: the mounting shell is a hollow cuboid structure with one open end. The open end of the mounting shell is fixedly connected to one end surface of the box body, and the interior of the mounting shell is connected to the interior of the box body. The hydraulic rod is horizontally arranged inside the mounting shell. The fixed end of the hydraulic rod is fixedly connected to the inner wall of the closed end of the mounting shell, and the telescopic end of the hydraulic rod is fixedly connected to the center position of one side surface of the push plate.

[0015] As a further embodiment of this utility model: the mold is detachably connected to the surface of the push plate away from the hydraulic rod by bolts, the shape and size of the mold are adapted to the shape and size of the mold groove, the mold groove is opened inside the box away from the mounting shell, and the depth of the mold groove matches the preset thickness of the multi-layer composite structure breathable brick.

[0016] As a further embodiment of this utility model: the guide block is symmetrically fixed to both ends of the push plate, the guide groove is symmetrically opened on the inner walls of both sides of the box, the extension direction of the guide groove is consistent with the extension direction of the hydraulic rod, the shape and size of the guide block are adapted to the shape and size of the guide groove, and the guide block is slidably connected inside the guide groove.

[0017] As a further embodiment of this utility model: the controller is fixedly connected to the outer surface of the housing, and the controller is electrically connected to multiple solenoid valves and hydraulic rods respectively through wires. The controller has a built-in timing control module and a linkage control module, which can preset the opening duration of each solenoid valve and the extension and retraction speed and pressure parameters of the hydraulic rod.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. This utility model features a material feeding control assembly on the surface of the housing, consisting of a mounting base, bracket, shell, multiple storage bins, solenoid valves, and discharge pipes. Different storage bins can store different raw materials required for multi-layer composite breathable bricks. Operators can precisely control the opening and closing of each solenoid valve through the controller, thereby controlling the timing and amount of material feeding in each storage bin. This avoids problems such as material mixing and layer ambiguity caused by manual feeding, ensuring uniform distribution of raw materials in each layer of the breathable brick, and guaranteeing the breathability and mechanical strength of the finished product. At the same time, it eliminates the need for manual batch feeding of raw materials, significantly reducing manual operation steps, lowering labor costs, and significantly improving raw material feeding efficiency, thus meeting the mass production needs of multi-layer composite breathable bricks.

[0020] 2. This utility model uses a controller to link and control multiple solenoid valves and hydraulic rods. After a certain level of raw material is accurately fed into the mold groove through the solenoid valve and discharge pipe, the controller can immediately start the hydraulic rod. The hydraulic rod pushes the push plate, which drives the mold to press the raw material into shape in the mold groove. After pressing, the process can be quickly switched to the next level of raw material feeding and pressing. The entire process does not require manual transfer of raw materials, effectively avoiding spillage and deformation during the transfer process and reducing material waste. Moreover, there is no extra time interval between processes, which greatly shortens the manufacturing cycle of a single breathable brick and significantly improves the overall manufacturing efficiency. At the same time, by preset parameters by the controller, it can ensure that the raw material feeding amount, pressing pressure and pressing speed of each batch of breathable bricks are completely consistent, effectively ensuring the quality stability of the breathable bricks produced in batches. In addition, during the movement of the push plate, the guide blocks at both ends slide in the guide groove, which can accurately limit the movement direction of the push plate and prevent the push plate from deviating from the mold, further improving the pressing accuracy and ensuring the regularity of the structure of each layer of the breathable brick. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0022] Figure 2 This is a schematic diagram of the solenoid valve structure according to an embodiment of the present utility model;

[0023] Figure 3 This is a schematic diagram of the push plate structure according to an embodiment of the present utility model;

[0024] Figure 4 This is a schematic diagram of the guide groove structure according to an embodiment of the present utility model.

[0025] In the diagram: 1. Box; 2. Controller; 3. Feeding control component; 301. Mounting base; 302. Bracket; 303. Housing; 304. Storage box; 305. Solenoid valve; 306. Discharge pipe; 4. Multi-pressing component; 401. Mounting shell; 402. Hydraulic rod; 403. Push plate; 404. Press mold; 405. Guide block; 406. Guide groove; 407. Mold groove. Detailed Implementation

[0026] To facilitate the solution of the problem, this utility model provides a manufacturing apparatus for a multi-layer composite structure permeable brick. The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0027] Example 1

[0028] like Figures 1 to 4 As shown, this embodiment provides a manufacturing apparatus for a multi-layer composite structure permeable brick, including a housing 1, a material feeding control component 3 disposed on the surface of the housing 1, a multi-pressing component 4 disposed at one end of the housing 1, and a controller 2 disposed on the surface of the housing 1. The material feeding control component 3 includes mounting bases 301 fixedly connected to both sides of the surface of the housing 1, a bracket 302 fixedly connected to the surface of the mounting bases 301, and a housing 303 detachably connected to the surface of the bracket 302. Multiple storage bins 304 are provided inside the housing 303. A solenoid valve 305 is connected to the bottom of each storage bin 304. The component is connected to a discharge pipe 306. The multi-pressing assembly 4 includes a mounting shell 401 connected to one end of the housing 1, a hydraulic rod 402 connected inside the mounting shell 401, and a push plate 403 connected to one end of the hydraulic rod 402. A pressing mold 404 is detachably connected to the surface of the push plate 403. A mold groove 407 is opened on one side of the inside of the housing 1. Guide blocks 405 are fixedly connected to both ends of the surface of the push plate 403. Guide grooves 406 are opened on both sides of the inside of the housing 1. The controller 2 controls multiple solenoid valves 305 and hydraulic rods 402 to realize the linkage operation of raw material feeding and pressing.

[0029] Example 2

[0030] In addition to all the technical features included in Embodiment 1, this embodiment also includes: the mounting shell 401 is a hollow cuboid structure with one open end; the open end of the mounting shell 401 is fixedly connected to one end surface of the housing 1, and the interior of the mounting shell 401 communicates with the interior of the housing 1; the hydraulic rod 402 is horizontally disposed inside the mounting shell 401; the fixed end of the hydraulic rod 402 is fixedly connected to the inner wall of the closed end of the mounting shell 401; and the telescopic end of the hydraulic rod 402 is connected to the push plate 40. The mold 404 is fixedly connected to the center of one side surface of the push plate 403 by bolts. The shape and size of the mold 404 are adapted to the shape and size of the mold groove 407. The mold groove 407 is opened inside the box 1 on the side away from the mounting shell 401, and the depth of the mold groove 407 matches the preset thickness of the multi-layer composite structure breathable brick. The bolts are external structures and will not be described in detail. The pressing work is carried out by the hydraulic rod 402.

[0031] Furthermore, the mounting bases 301 are symmetrically distributed on both sides of the surface of the housing 1. The two ends of the bracket 302 are fixedly connected to the top surfaces of the mounting bases 301 on both sides. The bracket 302 has a "door" shaped structure. The housing 303 is horizontally positioned directly above the housing 1, and the housing 303 and the bracket 302 are detachably connected by bolts. Multiple storage bins 304 are evenly distributed in an array inside the housing 303. Each storage bin 304 is a hollow structure with an open top, and each storage bin 304 has a corresponding solenoid valve 305 connected to its bottom. One end of the discharge pipe 306 is fixedly connected to the output end of the solenoid valve 305, and the other end of the discharge pipe 306 extends to the top of the housing 1. The outlet end of the discharge pipe 306 corresponds to the position directly above the mold groove 407. The housing 303 increases the placement capacity and facilitates the storage of materials.

[0032] Furthermore, the guide blocks 405 are symmetrically fixed to both ends of the push plate 403, and the guide grooves 406 are symmetrically opened on the inner walls of both sides of the housing 1. The extension direction of the guide grooves 406 is consistent with the extension and retraction direction of the hydraulic rods 402. The shape and size of the guide blocks 405 are adapted to the shape and size of the guide grooves 406. The guide blocks 405 are slidably connected inside the guide grooves 406. The controller 2 is fixedly connected to the outer surface of the housing 1. The controller 2 is electrically connected to multiple solenoid valves 305 and hydraulic rods 402 through wires. The controller 2 has a built-in timing control module and a linkage control module, which can preset the opening duration of each solenoid valve 305 and the extension and retraction speed and pressure parameters of the hydraulic rods 402. The wires are an integrated structure of the electrical components. The guide grooves 406 increase the overall pressing accuracy.

[0033] Working Principle: A material feeding control assembly 3, consisting of a mounting base 301, a bracket 302, a housing 303, multiple material storage bins 304, solenoid valves 305, and a discharge pipe 306, is installed on the surface of the housing 1. Different material storage bins 304 can store different raw materials required for multi-layer composite permeable bricks. Operators can precisely control the opening and closing of each solenoid valve 305 via the controller 2, thereby controlling the timing and amount of material added to each material storage bin 304. This avoids material mixing and layer ambiguity caused by manual feeding, ensuring uniform distribution of raw materials across all layers of the permeable brick, and guaranteeing the permeability and mechanical strength of the finished product. Simultaneously, it eliminates the need for manual batch feeding of raw materials, significantly reducing manual operation steps, lowering labor costs, and significantly improving material feeding efficiency. This meets the needs of mass production of multi-layer composite permeable bricks. The controller 2 controls the linkage between multiple solenoid valves 305 and hydraulic rods 402, precisely feeding a specific layer of raw material through the solenoid valve 305 and discharge pipe 306. After the mold groove 407 is reached, the controller 2 can immediately control the hydraulic rod 402 to start. The hydraulic rod 402 pushes the push plate 403, which drives the pressing mold 404 to press the raw material into shape in the mold groove 407. After pressing, the process can be quickly switched to the next level of raw material feeding and pressing. The entire process does not require manual transfer of raw materials, effectively avoiding spillage and deformation during the transfer process and reducing material waste. Moreover, there is no extra time interval between processes, which greatly shortens the manufacturing cycle of a single permeable brick and significantly improves the overall manufacturing efficiency. At the same time, the controller 2 can ensure that the raw material feeding amount, pressing pressure and pressing speed of each batch of permeable bricks are completely consistent, effectively ensuring the quality stability of permeable bricks produced in batches. In addition, during the movement of the push plate 403, the guide blocks 405 at both ends slide in the guide groove 406, which can accurately limit the movement direction of the push plate 403, preventing the push plate 403 from deviating from the pressing mold 404, further improving the pressing accuracy and ensuring the regularity of the structure of each layer of the permeable brick.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0035] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A manufacturing apparatus for multi-layer composite permeable bricks, characterized in that: It includes a housing (1), a feeding control assembly (3) disposed on the surface of the housing (1), a multi-pressing assembly (4) disposed at one end of the housing (1), and a controller (2) disposed on the surface of the housing (1); The material discharge control component (3) includes a mounting base (301) fixedly connected to both sides of the surface of the box (1), a bracket (302) fixedly connected to the surface of the mounting base (301), and a housing (303) detachably connected to the surface of the bracket (302). The housing (303) has multiple storage boxes (304) inside. The bottom of the storage box (304) is connected to a solenoid valve (305), and the bottom of the solenoid valve (305) is connected to a discharge pipe (306). The multi-pressing assembly (4) includes a mounting shell (401) connected to one end of the housing (1), a hydraulic rod (402) connected inside the mounting shell (401), and a push plate (403) connected to one end of the hydraulic rod (402). A pressing mold (404) is detachably connected to the surface of the push plate (403). A mold groove (407) is opened on one side inside the housing (1). Guide blocks (405) are fixedly connected to both ends of the surface of the push plate (403). Guide grooves (406) are opened on both sides inside the housing (1). The controller (2) controls multiple solenoid valves (305) and hydraulic rods (402) to achieve the linkage operation of raw material feeding and pressing.

2. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: The mounting bases (301) are symmetrically distributed on both sides of the surface of the box (1). The two ends of the bracket (302) are fixedly connected to the top surface of the mounting bases (301) on both sides. The bracket (302) has a "door" shaped structure. The housing (303) is horizontally arranged directly above the box (1), and the housing (303) and the bracket (302) are detachably connected by bolts.

3. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: Multiple storage bins (304) are evenly distributed in an array inside the housing (303). Each storage bin (304) is a hollow structure with an open top, and each storage bin (304) has a corresponding solenoid valve (305) connected to its bottom. One end of the discharge pipe (306) is fixedly connected to the output end of the solenoid valve (305), and the other end of the discharge pipe (306) extends to the top of the housing (1). The outlet end of the discharge pipe (306) corresponds to the position directly above the mold groove (407).

4. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: The mounting shell (401) is a hollow cuboid structure with one open end. The open end of the mounting shell (401) is fixedly connected to one end surface of the box (1), and the interior of the mounting shell (401) is connected to the interior of the box (1). The hydraulic rod (402) is horizontally arranged inside the mounting shell (401). The fixed end of the hydraulic rod (402) is fixedly connected to the inner wall of the closed end of the mounting shell (401), and the telescopic end of the hydraulic rod (402) is fixedly connected to the center position of one side surface of the push plate (403).

5. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: The mold (404) is detachably connected to the surface of the push plate (403) away from the hydraulic rod (402) by bolts. The shape and size of the mold (404) are adapted to the shape and size of the mold groove (407). The mold groove (407) is opened inside the box (1) on the side away from the mounting shell (401), and the depth of the mold groove (407) matches the preset thickness of the multi-layer composite structure breathable brick.

6. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: The guide block (405) is symmetrically fixed to both ends of the push plate (403). The guide groove (406) is symmetrically opened on the inner walls of both sides of the box (1). The extension direction of the guide groove (406) is consistent with the extension direction of the hydraulic rod (402). The shape and size of the guide block (405) are adapted to the shape and size of the guide groove (406). The guide block (405) is slidably connected inside the guide groove (406).

7. The manufacturing apparatus for a multi-layer composite structure permeable brick according to claim 1, characterized in that: The controller (2) is fixedly connected to the outer surface of the housing (1). The controller (2) is electrically connected to multiple solenoid valves (305) and hydraulic rods (402) via wires. The controller (2) has a built-in timing control module and a linkage control module, which can preset the opening duration of each solenoid valve (305) and the extension and retraction speed and pressure parameters of the hydraulic rods (402).

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