An irregularly shaped glass processing apparatus

Abstract

The utility model belongs to the special-shaped glass processing technical field, concretely is a kind of special-shaped glass processing equipment, including drive equipment and the bottom connection of its rolling head, the sidewall of drive equipment is connected support rod by welding plate, the middle part of support rod is fixed transverse support column, and the middle part of support column is equipped with vertical rod through the through-hole, the bottom of vertical rod is fixed mounting plate, the sidewall of mounting plate is fixedly connected with the U-shaped rod of transverse, the outer side of one end of U-shaped rod is movably sleeved with scraper, and the top surface of scraper is connected with the bottom surface of mounting plate by spring. The utility model is through the elastic contraction of spring, so that scraper forms dynamic tilt state, when the one end of subsequent scraper abuts against lower mould and carries out porcelain mud scraping, can automatically adjust angle with mould surface fluctuation, ensure that mud strength is uniform, avoid the damage of mould caused by rigid contact, and the elastic deformation of spring offsets the angle deviation caused by mechanical vibration or installation error, significantly improves mud stability and consistency.

Description

Technical Field

[0001] This utility model belongs to the field of irregular glass processing technology, and specifically relates to an irregular glass processing equipment. Background Technology

[0002] In current irregular ceramic roll forming processes, a scraper is usually fixedly installed on one side of the roll forming mold. As the upper mold moves down for rolling, one end of the scraper fits against the edge of the lower mold to remove excess ceramic clay. However, traditional scrapers are rigidly fixed, and the angle is usually adjusted before installation. After installation, the angle adjustment is difficult and requires manual calibration by stopping the machine, which affects production efficiency. Moreover, long-term use can easily cause the angle to shift due to vibration or wear, resulting in uneven removal of ceramic clay (residue or over-scraping) or even damage to the mold surface. The fixed-angle scraper cannot adapt to the slight deformation or ceramic clay thickness fluctuation during mold rotation, which can easily cause unstable scraping force, affecting both forming quality and shortening mold life. In addition, there is the problem of ceramic clay rebound. The scraped ceramic clay may be thrown back onto the surface of the formed part due to the centrifugal force generated by the high-speed rotation of the mold, requiring manual cleaning or rework, increasing the scrap rate.

[0003] Existing solutions largely rely on operator experience or complex adjustment mechanisms, failing to fundamentally address the issues of dynamic bonding and anti-rebound. Therefore, there is an urgent need for a custom-shaped glass processing device with adaptive adjustment capabilities and the ability to prevent the backflow of ceramic clay. Utility Model Content

[0004] To address the aforementioned problems in the existing technology, this utility model provides an irregularly shaped glass processing equipment, which features automatic scraper angle adjustment, simple structure, and strong practicality.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A special-shaped glass processing equipment includes a drive unit and a rolling head connected to its bottom. The outer side of the drive unit is connected to an external lifting device via a fixed frame to achieve lifting and lowering processing of the rolling head. A support rod is connected to the side wall of the drive unit via a welded plate. A transverse support column is fixed in the middle of the support rod. A vertical rod is inserted through a through hole in the middle of the support column. A threaded hole is connected to one side of the through hole, and a pressing bolt is threaded into the inner side of the threaded hole to lock the height of the vertical rod. A mounting plate is fixed to the bottom of the vertical rod. A transverse U-shaped rod is fixedly connected to the side wall of the mounting plate. A scraper is movably sleeved on the outer side of one end of the U-shaped rod. The top surface of the scraper is connected to the bottom surface of the mounting plate via a spring, allowing the scraper to be in a dynamically tilted state. A receiving plate is clamped at one end of the scraper. The receiving plate is perpendicular to the scraper and is used to prevent the scraped porcelain clay from rebounding.

[0006] As a preferred technical solution of the irregular glass processing equipment of this utility model, the top edge of the scraper is symmetrically fixed with a first baffle and a second baffle. Both the first baffle and the second baffle are located on one side of the mounting plate for shielding and protection.

[0007] As a preferred technical solution of the irregular glass processing equipment of this utility model, the inner side of the scraper is provided with a rotating hole, one end of the U-shaped rod extends through the rotating hole, and one end of the U-shaped rod is fixedly connected to a clamping plate. The size of the clamping plate is larger than the rotating hole to prevent the scraper from falling off.

[0008] As a preferred technical solution of the irregular glass processing equipment of this utility model, the top of the receiving plate is fixedly connected to a U-shaped clamp, and the U-shaped clamp is held at the end of the scraper.

[0009] As a preferred technical solution of the irregular glass processing equipment of this utility model, the U-shaped clamp is located between the first baffle and the second baffle.

[0010] As a preferred technical solution of the irregular glass processing equipment of this utility model, one end of the scraper has a conical structure, which facilitates the scraping of porcelain clay.

[0011] As a preferred technical solution of the irregular glass processing equipment of this utility model, the U-shaped clamp is made of elastic material and can be easily disassembled and assembled.

[0012] Compared with the prior art, the beneficial effects of this utility model are: (1) This solution uses a mounting plate, spring and scraper. The bottom of the mounting plate is connected to the scraper by a U-shaped rod. At the same time, the top surface of the scraper is connected to the bottom surface of the mounting plate by a spring. The elastic contraction of the spring makes the scraper form a dynamic tilt state. When the scraper is scraped against the mold by one end, the angle can be automatically adjusted according to the undulation of the mold surface to ensure uniform scraping force and avoid mold damage caused by rigid contact. The elastic deformation of the spring offsets the angle deviation caused by mechanical vibration or installation error, which significantly improves the stability and consistency of scraping. (2) This solution uses a support plate to elastically clamp one end of the scraper with a U-shaped clamp. When the scraper scrapes off excess porcelain clay and guides the porcelain clay to a designated position by centrifugal force, the vertical support plate effectively prevents the scraped porcelain clay from being thrown back to the mold surface due to inertia, reducing the rework rate. At the same time, the support plate can be easily disassembled and assembled. After disassembly, it can also be used as a cleaning plate to scrape and clean the surface of the scraper. The structure is simple and the operation is convenient. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the support rod structure of this utility model; Figure 3 This is a schematic diagram showing the connection between the upright, mounting plate, and scraper of this utility model; Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle; Figure 5 This is a three-dimensional schematic diagram of the receiving plate of this utility model.

[0014] In the diagram: 1. Roller head; 2. Drive device; 3. Fixing frame; 4. Support rod; 41. Welding plate; 42. Support column; 43. Through hole; 44. Threaded hole; 45. Extrusion bolt; 5. Upright pole; 6. Mounting plate; 61. U-shaped rod; 62. Clamping plate; 7. Scraper; 71. First baffle; 72. Second baffle; 73. Rotating hole; 74. Spring; 8. Receiving plate; 81. U-shaped clamping plate. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] In this embodiment, refer to Figure 1 As shown, specifically, an irregularly shaped glass processing equipment includes a drive device 2 and a rolling head 1 connected to its bottom. The outer side of the drive device 2 is connected to an external lifting device through a fixed frame 3 to realize the lifting and lowering processing of the rolling head 1. In actual use, the external lifting device drives the drive device 2 and the rolling head 1 to move down and dock with the lower mold. Then, the equipment is started to drive the rolling head 1 to rotate and realize the rolling processing of the ceramic clay inside the lower mold. The specific structure, operation mode and principle of the above equipment can be referred to the rolling equipment for irregularly shaped ceramic production in the prior art. It belongs to the prior art, so it is not described in detail here. Reference Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, specifically, the side wall of the drive device 2 is connected to the support rod 4 via a welding plate 41. The welding plate 41 is located on one side of the drive device 2, so that the end of the scraper 7 installed last can stably abut against the appropriate position of the lower mold, facilitating the scraping of porcelain clay. A horizontal support column 42 is fixed in the middle of the support rod 4. A vertical rod 5 is inserted through the middle of the support column 42 via a through hole 43. A threaded hole 44 is connected to one side of the through hole 43. A pressing bolt 45 is threaded inside the threaded hole 44 to lock the height of the vertical rod 5. The height of the lower scraper 7 can be adjusted by moving the vertical rod 5 up and down inside the through hole 43. After adjustment, the bolt is tightened to press and lock the vertical rod 5. A mounting plate 6 is fixed to the bottom of the vertical rod 5. The mounting plate 6 is a rectangular plate, and a horizontal support column 42 is fixed to the side wall of the mounting plate 6. A U-shaped rod 61 has a scraper 7 movably sleeved on one end. The two parallel rods of the U-shaped rod 61 are of different lengths, with the lower parallel rod being longer. This parallel rod is used to sleeve the scraper 7, allowing the scraper 7 to rotate around the U-shaped rod 61. The top surface of the scraper 7 is connected to the bottom surface of the mounting plate 6 via a spring 74, causing the scraper 7 to be in a dynamic tilted state. The elastic contraction of the spring 74 pulls one end of the scraper 7 upward, causing the other end to move downward and abut against the lower mold, facilitating the scraping of porcelain clay. A rotating hole 73 is provided transversely through the inner side of the scraper 7. One end of the U-shaped rod 61 extends through the rotating hole 73, and a clamping plate 62 is fixedly connected to one end of the U-shaped rod 61. The size of the clamping plate 62 is larger than the rotating hole 73 to prevent the scraper 7 from falling off. One end of the scraper 7 has a conical structure, which facilitates the scraping of porcelain clay. Specifically, through the above technical solution, a scraper 7 that rotates around a U-shaped rod 61 is fitted onto the bottom of the mounting plate 6, and the top surface of the scraper 7 is connected to the bottom surface of the mounting plate 6 by a spring 74. When the roller head 1 and one side of the scraper 7 are lowered by an external lifting device, so that the scraper 7 abuts against the lower mold to scrape away the porcelain clay, the elastic contraction of the spring 74 elastically lifts one end of the scraper 7, so that the other end elastically abuts against the lower mold, forming a dynamic tilt state. The angle can be automatically adjusted according to the undulation of the mold surface to ensure uniform scraping force and avoid mold damage caused by rigid contact. At the same time, the spring 74 can elastically deform, avoiding the angle deviation caused by vibration or installation error of traditional scraper blades, which significantly improves the stability and consistency of scraping.

[0017] Reference Figure 3 As shown, specifically, the top edge of the scraper 7 is symmetrically fixed with a first baffle 71 and a second baffle 72. Both the first baffle 71 and the second baffle 72 are located on one side of the mounting plate 6 for shielding and protection, to prevent the ceramic clay from accidentally contacting the spring 74 and causing the spring 74 to become blocked, thus affecting the deformation effect. Example

[0018] In another embodiment of this solution, refer to Figure 1 and Figure 5As shown, specifically, a receiving plate 8 is clamped at one end of the scraper 7. The receiving plate 8 is perpendicular to the scraper 7 and is used to prevent the scraped porcelain clay from rebounding. A U-shaped clamping plate 81 is fixedly connected to the top of the receiving plate 8, and the U-shaped clamping plate 81 is clamped at the end of the scraper 7. The U-shaped clamping plate 81 is located between the first baffle 71 and the second baffle 72. The U-shaped clamping plate 81 is made of elastic material and can be easily disassembled and assembled. By installing the detachable receiving plate 8, it is made perpendicular to one end of the scraper 7 to form a shield. When scraping porcelain clay, some porcelain clay is prevented from being thrown back into the mold, which would require rework. At the same time, the receiving plate 8 can be removed later, and the residual porcelain clay on the surface of the scraper 7 can be scraped off through the receiving plate 8. The operation is convenient and highly practical.

[0019] The working principle and usage process of this utility model are as follows: During the production of irregularly shaped ceramics, the operator inserts the upright 5 through the support column 42 in the middle of the support rod 4 and locks it with bolts, ensuring that the scraper 7 at the bottom of the upright 5 is at a suitable height (this can be tested before processing to determine the optimal position, and then marked on the upright 5). Then, one end of the receiving plate 8 is clamped to the higher end of the scraper 7 using a U-shaped clamp 81, so that the receiving plate 8 is vertically installed at the bottom of one end of the scraper 7. An external lifting device then moves the rolling head 1 and the support rod 4 downwards, causing the rolling head 1... When the scraper 7 is connected to the lower mold for porcelain clay rolling, one end of the scraper 7 can abut against the rotating lower mold to scrape off the excess porcelain clay squeezed out during the rolling process. During the scraping process, since the top surface of the scraper 7 is connected to the mounting plate 6 through the spring 74, the scraper 7 can automatically adjust its angle according to the undulation of the mold surface to ensure the stability of the scraping. At the same time, when the scraper 7 scrapes off the porcelain clay and guides it to a suitable position for collection, the receiving plate 8 at one end of the scraper 7 can block the porcelain clay that is thrown back, preventing the porcelain clay from being thrown back into the mold and causing rework. The overall tool structure is simple and highly practical.

[0020] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A processing equipment for irregularly shaped glass, comprising a drive unit and a rolling head connected to its bottom, characterized in that: The outer side of the drive device is connected to an external lifting device via a fixed frame to realize the lifting and lowering of the rolling head for processing; The sidewall of the drive device is connected to the support rod by a welding plate. A transverse support column is fixed in the middle of the support rod. A vertical rod is installed through a through hole in the middle of the support column. A threaded hole is connected to one side of the through hole. A compression bolt is threaded to the inside of the threaded hole to lock the height of the vertical rod. The bottom of the pole is fixedly mounted with a plate, and a transverse U-shaped rod is fixedly connected to the side wall of the mounting plate. A scraper is movably sleeved on the outer side of one end of the U-shaped rod. The top surface of the scraper is connected to the bottom surface of the mounting plate through a spring, so that the scraper is in a dynamic tilting state. One end of the scraper is clamped with a receiving plate, which is perpendicular to the scraper and is used to prevent the scraped clay from rebounding.

2. The irregularly shaped glass processing equipment according to claim 1, characterized in that: The first and second baffles are symmetrically fixed to the top edge of the scraper. Both the first and second baffles are located on one side of the mounting plate and are used for shielding and protection.

3. The irregularly shaped glass processing equipment according to claim 2, characterized in that: The inner side of the scraper is provided with a rotating hole, one end of the U-shaped rod extends through the rotating hole, and one end of the U-shaped rod is fixedly connected to a clamping plate. The size of the clamping plate is larger than the rotating hole to prevent the scraper from falling off.

4. The irregularly shaped glass processing equipment according to claim 3, characterized in that: The top of the receiving plate is fixedly connected to a U-shaped clamp, which clamps the end of the scraper.

5. The irregularly shaped glass processing equipment according to claim 4, characterized in that: The U-shaped clamp is located between the first baffle and the second baffle.

6. The irregularly shaped glass processing equipment according to claim 5, characterized in that: One end of the scraper has a conical structure, which makes it easy to scrape off the porcelain clay.

7. The irregularly shaped glass processing equipment according to claim 6, characterized in that: The U-shaped clamp is made of elastic material and can be easily disassembled and assembled.

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