A continuous enameling device for ceramic processing

Abstract

The utility model discloses a continuous glazing device for ceramic processing, including abutment, one side of abutment top is equipped with the glaze spraying subassembly for ceramic container glazing, the top of abutment and the position of corresponding glaze spraying subassembly are equipped with the rotary feeding assembly for the circulation of glazing ceramic container to be fed, and the rotary feeding assembly includes rotary drive assembly and a plurality of fixed components that are equidistance installed on the rotary drive assembly. The utility model discloses a plurality of fixed components are set up in the rotary table, realize ceramic container circulation feeding, reduce production stop, and the glazing efficiency is greatly promoted, utilize the negative pressure hole and negative pressure pump on the placing shell, and the convenient stable location container is prevented from shifting and falling during glazing, and the ceramic container is driven by servo motor and rotates in the circumference, and the all -round even glaze spraying is achieved, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic container glazing technology, and in particular to a continuous glazing device for ceramic processing. Background Technology

[0002] Glazing is a crucial step in ceramic production, significantly impacting not only the appearance but also the performance and lifespan of ceramic products. Traditional ceramic glazing methods often rely on manual labor, which is inefficient and struggles to guarantee uniformity and quality. With advancements in technology, mechanized ceramic glazing equipment has gradually replaced manual labor, becoming the mainstream in the ceramic production industry.

[0003] Currently, there are several ceramic glazing devices on the market, such as the ceramic glazing device disclosed in publication number CN212919839U. This device includes a frame and a glazing machine. A first nozzle seat is fixedly installed on one side of the upper part of the frame. A bearing is embedded and fixed in the upper part of the frame, and a rotating seat is fixedly inserted into the inner ring of the bearing. The upper part of the rotating seat has a placement groove for placing the blank, and a driven gear is fixedly sleeved on the lower part of the rotating seat. Through the design of the rotating seat, placement groove, and nozzle seats on the side and bottom, the blank to be glazed is placed on the placement groove of the rotating seat, with the bottom surface of the blank exposed through the hollow rotating seat. With the second nozzle seat on the side and the first nozzle seat on the bottom, the sides and bottom of large blanks are glazed respectively. Driven by the drive motor, the blank rotates at a uniform speed, thereby achieving uniform glazing of the blank, improving the work efficiency of the ceramic production process, and realizing mechanical glazing of the sides and bottom surfaces of large blanks.

[0004] However, the aforementioned existing technology still has some shortcomings in practical applications. The device is not convenient for cyclically feeding ceramic containers to be glazed. After one ceramic container is glazed, the equipment needs to be stopped to place the next container, which undoubtedly increases downtime in the production process and reduces the glazing efficiency of the ceramic containers, failing to meet the demands of large-scale, high-efficiency modern ceramic production. Therefore, developing a glazing device that can achieve cyclical feeding of ceramic containers and improve glazing efficiency is of significant practical importance. Utility Model Content

[0005] The purpose of this invention is to provide a continuous glazing device for ceramic processing. By setting multiple fixed components on the rotary table, it realizes the cyclic feeding of ceramic containers, reduces production downtime, and greatly improves glazing efficiency. By using negative pressure holes and negative pressure pumps placed on the shell, it conveniently and securely limits the container and prevents it from shifting or falling off during glazing. With the help of a servo motor to drive the ceramic container to rotate circumferentially, it achieves all-round uniform glazing and improves product quality.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include: A continuous glazing apparatus for ceramic processing, comprising: A base is provided, on one side of the top of which a glazing assembly for glazing ceramic containers is installed. A rotary feeding assembly for cyclically conveying ceramic containers to be glazed is installed on the top of the base and at the position corresponding to the glazing assembly. The rotary feeding assembly includes a rotary drive assembly and several fixed components installed at equal intervals on the rotary drive assembly.

[0007] The aforementioned continuous glazing device for ceramic processing includes a glazing assembly comprising a glazing frame fixedly connected to the top of the base, a delivery pump mounted on the side of the glazing frame, and a nozzle mounted on the output port of the delivery pump.

[0008] In the aforementioned continuous glazing apparatus for ceramic processing, the rotary drive assembly includes a servo motor fixedly connected to the top of the base, and a rotary table is fixedly connected to the output shaft of the servo motor.

[0009] In the aforementioned continuous glazing apparatus for ceramic processing, a limiting support is fixedly connected to the edge of the bottom of the rotating table, and the bottom of the limiting support is rolledly connected to the top of the base through limiting balls.

[0010] The aforementioned continuous glazing apparatus for ceramic processing includes a fixed component comprising a drive motor fixedly connected to the rotary table, and a placement housing for placing ceramic containers to be glazed is fixedly connected to the output shaft of the drive motor.

[0011] In the aforementioned continuous glazing device for ceramic processing, a negative pressure hole is provided at the top of the placement housing, and a negative pressure pump is installed on the side of the placement housing.

[0012] This utility model has at least the following beneficial effects: 1. This utility model realizes a continuous glazing device for ceramic processing. By setting multiple fixed components on the rotary table, the ceramic container is cyclically fed, reducing production downtime and greatly improving glazing efficiency. The negative pressure hole and negative pressure pump on the housing are used to conveniently and securely limit the container and prevent it from shifting and falling off during glazing. The servo motor drives the ceramic container to rotate circumferentially, achieving all-round uniform glazing and improving product quality.

[0013] 2. Circulating feeding improves glazing efficiency: This invention features several fixed components on a rotating table. During glazing, operators can place ceramic containers to be glazed sequentially onto each of the mounting shells. Once a ceramic container has been glazed, there's no need to stop the equipment for cumbersome replacement operations; simply rotating the rotating table via a servo motor quickly moves the next ceramic container to the nozzle position for glazing. This circulating feeding method significantly reduces downtime during production, enabling continuous glazing of ceramic containers and significantly improving glazing efficiency, better meeting the requirements of large-scale, high-efficiency modern ceramic production.

[0014] 3. Convenient and Stable Container Positioning: A negative pressure hole and a negative pressure pump are installed on the placement shell. When the ceramic container is placed on the shell, turning on the negative pressure pump generates negative pressure, which, through the negative pressure hole, firmly adheres the ceramic container to the shell, achieving convenient and stable positioning. This positioning method is not only simple to operate but also effectively prevents the ceramic container from shifting or falling off during the glazing process due to rotation or glaze impact, ensuring the stability and quality of the glazing process.

[0015] 4. All-around glazing ensures uniform glazing: This invention uses a servo motor to drive a rotary table, which in turn causes the ceramic container fixed on the housing to rotate circumferentially. During the glazing process, the continuous rotation of the ceramic container ensures that the glaze is evenly sprayed onto all surfaces, achieving all-around glazing. This effectively avoids quality problems caused by uneven glazing in certain areas, improving the overall quality and appearance of the ceramic product. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the continuous glazing device for ceramic processing according to this utility model; Figure 2 This is a schematic diagram of the glazing component in the continuous glazing device for ceramic processing of this utility model; Figure 3 This is a schematic diagram of the rotary feeding assembly in the continuous glazing device for ceramic processing of this utility model; Figure 4 This is a schematic diagram of the rotary drive component in the continuous glazing device for ceramic processing of this utility model; Figure 5 This is a schematic diagram of the fixed component in the continuous glazing device for ceramic processing of this utility model.

[0017] Explanation of icon numbers: 1. Base; 2. Glazing assembly; 3. Rotary feeding assembly; 201. Glazing rack; 202. Delivery pump; 203. Spray nozzle; 301. Rotary drive assembly; 302. Fixed assembly; 3011, Servo motor; 3012, Rotary table; 3013, Limiting support; 3014, Limiting ball bearing; 3021. Drive motor; 3022. Housing; 3023, negative pressure port; 3024, negative pressure pump. Detailed Implementation

[0018] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0019] Please refer to Figures 1 to 5 As shown, an embodiment of the present invention provides a continuous glazing device for ceramic processing, comprising: a base 1, a glazing spraying component 2 for glazing ceramic containers mounted on one side of the top of the base 1, and a rotary feeding component 3 for cyclically conveying ceramic containers to be glazed mounted on the top of the base 1 and at the position corresponding to the glazing spraying component 2, and the rotary feeding component 3 including a rotary drive component 301 and a plurality of fixed components 302 mounted at equal intervals on the rotary drive component 301.

[0020] By adopting the above technical solution, the glazing and feeding functions are integrated into one. The rotating feeding component 3 realizes the cyclic conveying of ceramic containers, and works with the glazing component 2 to complete the glazing operation. This provides a basic framework guarantee for efficient and continuous glazing of ceramic containers, and effectively improves the compactness and coordination of the production process.

[0021] To achieve precise and efficient glazing operations on ceramic containers, in this embodiment: the glazing assembly 2 includes a glazing frame 201 fixedly connected to the top of the base 1. A delivery pump 202 is mounted on the side of the glazing frame 201, and a nozzle 203 is mounted on the output port of the delivery pump 202. The glazing frame 201 provides a stable mounting support for the delivery pump 202 and the nozzle 203, ensuring their stability during operation. The delivery pump 202 can precisely control the delivery volume and pressure of the glaze, ensuring that the glaze is stably and evenly sprayed through the nozzle 203, achieving high-quality glazing of the ceramic container and effectively avoiding the problem of uneven glazing caused by unstable glaze delivery.

[0022] In order to drive the rotary table 3012 to achieve stable and precise rotation, thereby driving the ceramic container to perform circumferential movement to complete all-round glazing, in this embodiment: the rotary drive assembly 301 includes a servo motor 3011 fixedly connected to the top of the base 1. The rotary table 3012 is fixedly connected to the output shaft of the servo motor 3011. The servo motor 3011 has the advantages of high control precision, smooth operation and fast response speed. It can accurately control the rotation angle and speed of the rotary table 3012, so that the ceramic container can achieve uniform and stable circumferential rotation during the glazing process, ensuring that the glaze can evenly cover all parts of the ceramic container, greatly improving the uniformity and quality of glazing.

[0023] To ensure the stability of the rotary table 3012 during rotation, reduce swaying and offset, and guarantee the positional accuracy of the ceramic container during glazing, in this embodiment: a limiting support column 3013 is fixedly connected to the bottom edge of the rotary table 3012, and the bottom of the limiting support column 3013 is rolled to the top of the base 1 via limiting balls 3014. The limiting support column 3013 provides vertical support for the rotary table 3012, preventing it from sinking or tilting due to gravity or external forces. The design of the limiting balls 3014 transforms sliding friction into rolling friction, greatly reducing the friction force when the rotary table 3012 rotates, making the rotation smoother, and further enhancing the stability of the rotary table 3012, effectively avoiding the problem of uneven glazing of the ceramic container caused by the swaying of the rotary table 3012.

[0024] To achieve flexible fixing and independent rotation of the ceramic containers to be glazed, thus meeting the glazing requirements of ceramic containers of different shapes and sizes, in this embodiment: the fixing component 302 includes a drive motor 3021 fixedly connected to the rotary table 3012. A placement housing 3022 for placing the ceramic containers to be glazed is fixedly connected to the output shaft of the drive motor 3021. Each fixing component 302 is equipped with an independent drive motor 3021, allowing each ceramic container to have its rotation speed and direction individually controlled according to actual needs. This better adapts to the glazing requirements of ceramic containers of different shapes and sizes, improving the versatility and flexibility of the equipment. The placement housing 3022 provides a stable placement platform for the ceramic containers, ensuring that they do not fall off or shift during rotation.

[0025] To achieve convenient and stable positioning of the ceramic container to be glazed, preventing it from moving during glazing due to rotation or glaze impact and affecting the glazing quality, this embodiment features a negative pressure hole 3023 on the top of the housing 3022 and a negative pressure pump 3024 mounted on the side of the housing 3022. The negative pressure pump 3024 generates negative pressure through the negative pressure hole 3023, quickly and firmly adsorbing the ceramic container onto the housing 3022. This method is simple and convenient to operate, and the positioning effect is reliable. This negative pressure fixing method does not damage the surface of the ceramic container and effectively prevents displacement when the ceramic container rotates at high speed or is impacted by the glaze, ensuring the stability and quality of the glazing process.

[0026] The working principle of this utility model is as follows: By setting several fixing components 302 on the rotating table 3012, during glazing, the ceramic containers to be glazed are placed sequentially on the placement housing 3022. Simultaneously, the negative pressure pump 3024 is turned on, generating negative pressure, which is conveniently and stably positioned on the placement housing 3022 through the negative pressure hole 3023 at the top of the placement housing 3022. Then, the delivery pump 202 is started, causing the glaze to be sprayed out through the nozzle 203 to glaze the positioned ceramic containers. At the same time, the servo motor 3011 is turned on, driving the rotating table 3012 to rotate, which in turn drives the fixed ceramic containers to rotate circumferentially, facilitating all-round glazing of the ceramic containers. Moreover, after one ceramic container is glazed, the next ceramic container can be rotated to the position of the nozzle 203 by simply rotating the rotating table 3012 with the servo motor 3011, and so on, achieving convenient and efficient glazing of ceramic containers.

[0027] This working principle combines multiple technologies such as circulating feeding, negative pressure fixing, independent drive rotation, and precision glazing to achieve automation and continuity in the glazing process of ceramic containers. Circulating feeding reduces downtime during production, improving efficiency; negative pressure fixing ensures the stability of the ceramic containers during glazing; independent drive rotation meets the glazing requirements of different ceramic containers; and precision glazing guarantees glazing quality. The overall working principle is scientifically sound and effectively improves the production efficiency and product quality of ceramic container glazing.

[0028] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A continuous glazing apparatus for ceramic processing, comprising a base (1), characterized in that, A glazing assembly (2) for glazing ceramic containers is installed on one side of the top of the base (1). A rotary feeding assembly (3) for cyclically conveying ceramic containers to be glazed is installed on the top of the base (1) and at the position corresponding to the glazing assembly (2). The rotary feeding assembly (3) includes a rotary drive assembly (301) and a number of fixed assemblies (302) installed at equal distances on the rotary drive assembly (301).

2. The continuous glazing apparatus for ceramic processing according to claim 1, characterized in that: The glazing assembly (2) includes a glazing frame (201) fixedly connected to the top of the base (1), a delivery pump (202) is installed on the side of the glazing frame (201), and a nozzle (203) is installed on the output port of the delivery pump (202).

3. The continuous glazing apparatus for ceramic processing according to claim 2, characterized in that: The rotary drive assembly (301) includes a servo motor (3011) fixedly connected to the top of the base (1), and a rotary table (3012) is fixedly connected to the output shaft of the servo motor (3011).

4. The continuous glazing apparatus for ceramic processing according to claim 3, characterized in that: A limiting support column (3013) is fixedly connected to the bottom edge of the rotating platform (3012), and the bottom of the limiting support column (3013) is rolledly connected to the top of the base (1) through a limiting ball (3014).

5. The continuous glazing apparatus for ceramic processing according to claim 4, characterized in that: The fixing component (302) includes a drive motor (3021) fixedly connected to the rotary table (3012), and a placement shell (3022) for placing the ceramic container to be glazed is fixedly connected to the output shaft of the drive motor (3021).

6. The continuous glazing apparatus for ceramic processing according to claim 5, characterized in that: The top of the housing (3022) is provided with a negative pressure hole (3023), and a negative pressure pump (3024) is installed on the side of the housing (3022).

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