A small prefabrication integrated equipment for components

Abstract

The utility model provides a kind of small component prefabrication integrated equipment, including the bin with metering function, for conveying bin material lifting device, for mixing lifting device conveying material stirring device, for conveying after material feeding device, and for spreading feeding device conveying material vibration roller table, by setting the bin with metering function in device, so accurate control conveying material's weight can be achieved, stirring device can be set after lifting device, can fully stir material, then conveying to vibration roller table position, so the production of prefabricated component is realized.

Description

Technical Field

[0001] This utility model relates to the field of prefabricated component technology, and in particular to an integrated device for prefabricating small components. Background Technology

[0002] The rapid development of my country's expressway construction has led to a continuous increase in market demand for small components. Their quality and production efficiency are directly related to the construction quality and schedule of expressways. Small components refer to various components manufactured using pre-molding methods. Pre-molded components are usually completed in specialized factories and then transported to the site for use.

[0003] Utility model patent CN214163370U discloses a small-scale automated production equipment for precast components. The patent discloses the relevant structures of inclined hopper, horizontal hopper and vibrating roller table. However, the patent cannot accurately control the raw material ratio of the precast components. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a small-scale integrated prefabrication equipment for components, which solves the problem of accurate proportioning of raw materials for components.

[0005] To solve the above-mentioned technical problems, this utility model provides a small component prefabrication integrated equipment, including a silo with metering function, a lifting device for conveying materials in the silo, a mixing device for conveying materials in the mixing lifting device, a feeding device for conveying the mixed materials, and a vibrating roller table for conveying materials in the flattening feeding device.

[0006] In a preferred embodiment, a weighing sensor is installed below the silo, and a discharge device is installed at the outlet of the silo. The controller controls the discharge device to release a fixed amount of material according to the set value of the weighing sensor.

[0007] In a preferred embodiment, the lifting device includes an inclined chain, a trolley mounted on the chain, and a lifting hopper mounted on the trolley.

[0008] In a preferred embodiment, the stirring device includes a housing, a stirrer disposed inside the housing, and a discharge device disposed at the discharge port of the housing.

[0009] In a preferred embodiment, the feeding device includes a mounting frame, a moving mechanism mounted on the mounting frame, a horizontal hopper mounted on the moving mechanism, and a discharge device mounted at the discharge port of the horizontal hopper.

[0010] In a preferred embodiment, the moving mechanism includes a guide rail mounted on the mounting frame, a slider mounted on the guide rail, a mounting plate mounted on the slider for mounting a horizontal hopper, and an electric push rod mounted on one side of the mounting frame and whose extension shaft is connected to the mounting plate.

[0011] In a preferred embodiment, a fixed shaft is provided below the trolley, the lower part of the lifting hopper is hinged to the fixed shaft, a pin is provided above the trolley, and a matching insertion hole is provided on the lifting hopper.

[0012] In a preferred embodiment, an electric hoist is also provided at the unloading position of the lifting device, and a crossbar matching the hook of the electric hoist is provided at the corresponding position of the lifting hopper.

[0013] In a preferred embodiment, the discharge device is a screw conveyor, which includes a cylinder with a discharge port, a screw rod disposed inside the cylinder, and a motor disposed on one side of the cylinder and connected to the screw rod.

[0014] The beneficial effects of this utility model are: by setting a hopper with metering function in the device, the weight of the conveyed material can be accurately controlled; by setting a stirring device after the lifting device, the material can be fully stirred and then conveyed to the vibrating roller table, thus realizing the production of precast components. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is an overall structural diagram of an embodiment of the present utility model; Figure 2 This is a diagram of the trolley installation structure according to an embodiment of this utility model; Figure 3 This is a structural diagram of the lifting hopper installation structure according to an embodiment of this utility model; Figure 4 This is a structural diagram of the discharge device according to an embodiment of the present invention.

[0016] Reference numerals: Vibrating roller table 101; hopper 11; weighing sensor 12; chain line 13; lifting device 2; discharge device 21; trolley 22; lifting hopper 23; fixed shaft 24; pin 25; electric hoist 26; crossbar 27; mixing device 3; outer shell 31; mixer; feeding device 4; mounting frame 41; horizontal hopper 42; mounting plate 45; electric push rod 46; discharge device 5; cylinder 51; screw rod 52; motor 53. Detailed Implementation

[0017] Please see Figure 1-4 As shown, the present application provides a technical solution: a small component prefabrication integrated equipment, including a silo 11 with metering function, a lifting device 2 for conveying materials in the silo 11, a mixing device 3 for conveying materials in the mixing lifting device 2, a feeding device 4 for conveying the mixed materials, and a vibrating roller table 101 for flattening the materials in the feeding device 4.

[0018] In a preferred embodiment, a weighing sensor 12 is provided below the silo 11, and a discharge device 5 is provided at the discharge port of the silo 11. The controller controls the discharge device 5 to release a certain amount of material according to the set value of the weighing sensor 12.

[0019] When weighing the material coming down from the hopper 11, a fixed weight value can be set. Then, the discharge device 5 is opened, and when the change value of the weighing sensor 12 equals the preset weight value, the discharge device 5 is closed, thus controlling the material output. Multiple hoppers 11 can be arranged along the length of the lifting device 2 to transport different materials, or multiple materials can be discharged from a single hopper 11.

[0020] In a preferred embodiment, the lifting device 2 includes an inclined chain line 13, a trolley 22 mounted on the chain line 13, a lifting hopper 23 mounted on the trolley 22, and the material 13 on the chain of the trolley 22.

[0021] When the chain 13 is working, it can pull the trolley 22 up or down, thereby pulling the lifting hopper 23 up or down. The lifting hopper 23 can receive the material coming down from the metering hopper 11 and then send the material in the lifting hopper 23 to the side of the mixing device 3. At this time, the material can be manually fed into the mixing device 3 or fed in other ways.

[0022] In a preferred embodiment, the stirring device 3 includes a housing 31, a stirrer disposed inside the housing 31, and a discharge device 5 disposed at the discharge port of the housing 31.

[0023] The agitator is a known product, including a motor, a rotating shaft and agitating blades. The agitated material can be discharged onto the feeding device 4 through the discharge device 5.

[0024] In a preferred embodiment, the feeding device 4 includes a mounting frame 41, a moving mechanism mounted on the mounting frame 41, a horizontal hopper 42 mounted on the moving mechanism, and a discharge device 5 disposed at the discharge port of the horizontal hopper 42. The moving mechanism includes a guide rail mounted on the mounting frame 41, a slider mounted on the guide rail, a mounting plate 45 mounted on the slider for mounting the horizontal hopper 42, and an electric push rod 46 mounted on one side of the mounting frame 41 and extending from the rod and connected to the mounting plate 45.

[0025] The horizontal hopper 42 receives the material from the mixing device 3, and then the electric push rod 46 can drive the horizontal hopper 42 to move, and then transport the material to the container on the vibrating roller table 101. When in use, the cement product box can be placed on the vibrating roller table 101 first, and then the material can be poured into the cement product box. Small components can be formed in the cement product box.

[0026] In a preferred embodiment, a fixed shaft 24 is provided below the trolley 22, the lower part of the lifting hopper 23 is hinged to the fixed shaft 24, a pin 25 is provided above the trolley 22, and a matching insertion hole is provided on the lifting hopper 23.

[0027] In this way, both the lower and upper ends of the lifting hopper 23 are fixed, and the lifting hopper 23 can move together with the trolley 22.

[0028] In a preferred embodiment, an electric hoist 26 is also provided at the unloading position of the lifting device 2, and a crossbar 27 matching the hook of the electric hoist 26 is provided at the corresponding position of the lifting hopper 23.

[0029] In use, first use the electric hoist 26 to hang the crossbar 27, then remove the pin 25, control the electric hoist 26 to move to one side of the mixing device 3, so that the lifting hopper 23 rotates around the fixed shaft 24, thereby pouring the material in the lifting hopper 23 into the mixing device 3.

[0030] In a preferred embodiment, the discharge device 5 is a screw conveyor, which includes a cylinder 51 with a discharge port, a screw rod 52 disposed inside the cylinder 51, and a motor 53 disposed on one side of the cylinder 51 and connected to the screw rod 52.

[0031] By controlling the rotation of the screw rod 52 with a motor, a quantitative conveying of materials can be achieved.

[0032] The working principle of this equipment is as follows: the material is first precisely fed into the lifting hopper 23 through the hopper 11, and then the chain 13 sends the lifting hopper 23 to the feeding position. Then, the electric hoist 26 hooks the crossbar 27 on the lifting hopper 23, and then the pin 25 fixing the lifting hopper 23 is pulled out. The electric hoist 26 moves to the side of the mixing device 3, driving the lifting hopper 23 to rotate around the fixed shaft 24, thereby pouring the material in the lifting hopper 23 into the mixing device 3. After the mixing device 3 finishes mixing, the material is fed into the horizontal hopper 42. The feeding device 4 feeds the material in the horizontal hopper 42 into the cement product box on the vibrating roller table 101 below, and then waits for the components in the cement product box to be formed. This completes the prefabrication process of small components.

[0033] The above embodiments are merely preferred technical solutions of this utility model and should not be considered as limitations on this utility model. The protection scope of this utility model should be the technical solution described in the claims, including equivalent substitutions of the technical features described in the claims. That is, equivalent substitutions and improvements within this scope are also within the protection scope of this utility model.

Claims

1. A small-scale integrated prefabrication equipment for building components, characterized in that: It includes a metering bin (11), a lifting device (2) for conveying materials from the bin (11), a mixing device (3) for conveying materials from the mixing lifting device (2), a feeding device (4) for conveying materials after mixing, and a vibrating roller table (101) for conveying materials from the flattening feeding device (4).

2. The integrated prefabrication equipment for small components according to claim 1, characterized in that: A weighing sensor (12) is provided below the silo (11), and a discharge device (5) is provided at the discharge port of the silo (11). The controller controls the discharge device (5) to release a certain amount of material according to the set value of the weighing sensor (12).

3. The integrated prefabrication equipment for small components according to claim 1, characterized in that: The lifting device (2) includes an inclined chain line (13), a trolley (22) set on the chain line (13), and a lifting bucket (23) set on the trolley (22).

4. The integrated prefabrication equipment for small components according to claim 1, characterized in that: The stirring device (3) includes a housing (31), a stirrer disposed inside the housing (31), and a discharge device (5) disposed at the discharge port of the housing (31).

5. The integrated prefabrication equipment for small components according to claim 1, characterized in that: The feeding device (4) includes a mounting frame (41), a moving mechanism mounted on the mounting frame (41), a horizontal hopper (42) mounted on the moving mechanism, and a discharge device (5) mounted at the discharge port of the horizontal hopper (42).

6. The integrated prefabrication equipment for small components according to claim 5, characterized in that: The moving mechanism includes a guide rail mounted on the mounting frame (41), a slider mounted on the guide rail, a mounting plate (45) mounted on the slider for mounting a horizontal hopper (42), and an electric push rod (46) mounted on one side of the mounting frame (41) and whose extension shaft is connected to the mounting plate (45).

7. The integrated prefabrication equipment for small components according to claim 3, characterized in that: A fixed shaft (24) is provided below the trolley (22), and the lifting hopper (23) is hinged to the fixed shaft (24) below. A pin (25) is provided above the trolley (22), and a matching insertion hole is provided on the lifting hopper (23).

8. The integrated prefabrication equipment for small components according to claim 7, characterized in that: An electric hoist (26) is also provided at the material feeding position of the lifting device (2), and a crossbar (27) matching the hook of the electric hoist (26) is provided at the corresponding position of the lifting hopper (23).

9. The integrated prefabrication equipment for small components according to claim 2, characterized in that: The discharge device (5) is a screw conveyor. The discharge device (5) includes a cylinder (51) with a discharge port, a screw rod (52) disposed in the cylinder (51), and a motor (53) disposed on one side of the cylinder (51) and connected to the screw rod (52).

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