An alignment device for a cloth laying machine

CN224795991UActive Publication Date: 2026-09-25ZHONGQI (HUBEI) NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521646797.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-04
Publication Date
2026-09-25
Estimated Expiration
2035-08-04

AI Technical Summary

Technical Problem

现有技术中,布料机的工作台及其上承载原料的成型模具在长期、高频次的振动夯实作业过程中,容易因设备自身的振动、磨损或微小位移累积,导致成型模具相对于工作台预设的理想中心轴线发生偏移

Benefits of technology

[0013]对齐组件,通过两侧同步运行的夹持气缸驱动抑制架移动,带动旋转杆上的橡胶轮接触并作用于限位壳,配合拉伸弹簧对力矩的平衡作用,该机构能够主动地将安装台、限位壳以及其上的成型模具向工作台的中心轴线方向拉动,实现自动校正和对中,这有效解决了设备长期运行可能导致的轴线偏移问题,从根本上避免了因模具位置偏差而引起的尼龙网铺设偏移,显著提升了最终产品的质量稳定性,两侧夹持气缸同步运行且伸出长度一致的设计,确保了施加在成型模具两侧的作用力均衡对称,结合抑制架在夹持台内的滑动导向以及橡胶轮与限位壳的配合,整个对齐过程动作平稳、可控,最终定位精准可靠,限位壳固定于安装台两侧的设计也进一步强化了对齐的稳定性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of aligning device of cloth machine, belong to quartz stone production technical field, including, workbench, alignment component, be located at the outer wall of workbench, among them: alignment component includes forming assembly, limit shell, clamping table, suppression frame, rotating rod, tension spring, rubber wheel and clamping cylinder, forming assembly is located at the outer wall top of workbench, clamping table is fixedly arranged at the outer wall both sides of workbench, suppression frame slidingly embedded in the inner wall opening of clamping table. Through both sides clamping cylinder synchronous, equal length drive suppression frame moves, drive rubber wheel on rotating rod contact limit shell, and utilize tension spring balance moment, automatically install platform, limit shell and forming mould are accurately pulled back workbench axis center. This process action is synchronous stable, positioning is reliable, ensure the accuracy of subsequent nylon net laying, avoid laying deviation, significantly improve product quality and production stability, while simplifying operation process.
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Description

Technical Field

[0001] This utility model belongs to the field of quartz stone production technology, specifically relating to an alignment device for a fabric feeding machine. Background Technology

[0002] When using a fabrication machine to prepare sheets or components with reinforcing layers (such as nylon mesh), after the fabric is laid, the reinforcing mesh needs to be laid inside the forming mold before subsequent curing or firing. In existing technologies, the fabrication machine's worktable and the forming mold carrying the raw material are prone to shifting relative to the preset ideal central axis of the worktable due to long-term, high-frequency vibration and compaction operations caused by the machine's own vibration, wear, or accumulated minor displacements. This shift is usually difficult for operators to detect in real time or accurately quantify. When the mold position shifts, the reinforcing material, such as nylon mesh, cannot be accurately aligned and placed in the predetermined position during the laying of reinforcing materials inside. The direct consequence is uneven distribution of the reinforcing layer in the final product, deviating from the design position, seriously affecting the product's structural strength, uniformity, and overall quality stability. Currently, there is a lack of an effective device that can quickly, automatically, and accurately correct the forming mold, which may have shifted due to long-term operation, back to the central axis of the worktable before each mesh laying. The current method mainly relies on manual observation and adjustment, which is inefficient and difficult to guarantee accuracy, becoming a key problem restricting the improvement of product quality and production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an alignment device for a fabric laying machine, which aims to solve the problems mentioned in the background art.

[0004] An alignment device for a fabric laying machine, comprising,

[0005] Workbench;

[0006] An alignment assembly is located on the outer wall of a workbench. The alignment assembly includes a forming component, a limiting shell, a clamping platform, a suppressing frame, a rotating rod, a tension spring, a rubber wheel, and a clamping cylinder. The forming component is located at the top of the outer wall of the workbench. The clamping platform is fixedly located on both sides of the outer wall of the workbench. The suppressing frame is slidably embedded in the opening of the inner wall of the clamping platform. The rotating rod is rotatably embedded in the inner wall of the suppressing frame. The tension spring is fixedly located on the outer wall of the rotating rod. The rubber wheel is rotatably embedded in the inner wall of one end of the rotating rod. The rubber wheel and the limiting shell are matched. The clamping cylinder is fixedly located on the outer wall of the clamping platform, and its output end is fixedly located at the center of the outer wall of one end of the suppressing frame.

[0007] Furthermore, the molding assembly includes a mounting bracket, a mounting platform, a movable seat, an auxiliary spring, a molding die, a limiting rod, alignment bolts, and an auxiliary plate.

[0008] Furthermore, the mounting bracket is fixedly installed at the top of the outer wall of the workbench, the movable seat is fixedly installed at the slot on the inner wall of the mounting bracket by bolts and nuts, one end of the auxiliary spring is fixedly installed at the center of the top of the outer wall of the movable seat, and the other end of the auxiliary spring is fixedly installed at the bottom of the outer wall of the mounting platform.

[0009] Furthermore, the limiting rod is embedded in one side of the outer wall of the mounting platform, the auxiliary plate is sleeved on one end of the outer wall of the limiting rod, the forming mold is slidably sleeved on the outer wall of the limiting rod, and the forming mold is embedded in the inner wall of the mounting platform.

[0010] Furthermore, the alignment bolt is threadedly connected to the opening on the inner wall of the limiting rod and the auxiliary plate, and the alignment bolt matches the forming mold.

[0011] Furthermore, the limiting shell is fixedly disposed on both sides of the outer wall of the mounting platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The alignment assembly, driven by clamping cylinders operating synchronously on both sides, moves the suppression frame, causing the rubber wheel on the rotating rod to contact and act on the limiting shell. Combined with the torque balancing effect of the tension spring, this mechanism actively pulls the mounting platform, the limiting shell, and the forming mold on it towards the central axis of the worktable, achieving automatic correction and alignment. This effectively solves the problem of axial misalignment that may occur during long-term operation of the equipment, fundamentally avoiding nylon mesh laying misalignment caused by mold position deviation, and significantly improving the quality stability of the final product. The synchronous operation and consistent extension length of the clamping cylinders on both sides ensure that the forces applied to both sides of the forming mold are balanced and symmetrical. Combined with the sliding guide of the suppression frame within the clamping platform and the cooperation between the rubber wheel and the limiting shell, the entire alignment process is smooth and controllable, resulting in accurate and reliable positioning. The design of the limiting shell fixed to both sides of the mounting platform further enhances the stability of the alignment. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a perspective view of the present utility model;

[0016] Figure 2 This is a perspective view of the auxiliary spring of this utility model;

[0017] Figure 3 This is a perspective view of the suppression method of this utility model.

[0018] In the diagram: 1. Workbench; 2. Mounting bracket; 3. Mounting platform; 4. Limiting shell; 5. Clamping platform; 6. Moving seat; 7. Auxiliary spring; 8. Molding mold; 9. Limiting rod; 10. Alignment bolt; 11. Auxiliary plate; 12. Suppression frame; 13. Rotating rod; 14. Tension spring; 15. Rubber wheel; 16. Clamping cylinder. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1-3 The technical solution provided in this embodiment is as follows:

[0023] An alignment device for a fabric laying machine, comprising,

[0024] Workbench 1;

[0025] An alignment assembly is located on the outer wall of the worktable 1. The alignment assembly includes a forming assembly, a limiting shell 4, a clamping platform 5, a suppressing frame 12, a rotating rod 13, a tension spring 14, a rubber wheel 15, and a clamping cylinder 16. The forming assembly is located at the top of the outer wall of the worktable 1. The clamping platform 5 is fixedly located on both sides of the outer wall of the worktable 1. The suppressing frame 12 is slidably embedded in the opening of the inner wall of the clamping platform 5. The rotating rod 13 is rotatably embedded in the inner wall of the suppressing frame 12. The tension spring 14 is fixedly located on the outer wall of the rotating rod 13. The rubber wheel 15 is rotatably embedded in the inner wall of one end of the rotating rod 13. The rubber wheel 15 and the limiting shell 4 are matched with each other. The clamping cylinder 16 is fixedly located on the outer wall of the clamping platform 5. The output end of the clamping cylinder 16 is fixedly located at the center of the outer wall of one end of the suppressing frame 12.

[0026] In a specific embodiment of this utility model, the alignment component first deploys the workbench 1 to the designated working position for easy material laying. After the material laying is completed, the inside of the molding mold 8 is filled with a large amount of raw material. At this time, the vibration motor at the bottom of the mounting platform 3 is started to further compact the raw material in the molding mold 8. Then, the nylon net needs to be filled into the inside of the raw material. The clamping cylinder 16 is started, and the two clamping cylinders 16 operate synchronously with the same extension length, driving the suppression frame 12 to move on the inner wall of the clamping platform 5. Then, the rubber wheel 15 on the rotating rod 13 contacts the limiting shell 4. The tension spring 14 balances the torque, so that the mounting platform 3, the limiting shell 4 and the molding mold 8 are close to the axis of the workbench 1, avoiding the axis offset caused by long-term operation of the mounting platform 3, the limiting shell 4 and the molding mold 8, which would eventually cause the nylon net to be laid off. After the molding mold 8 is aligned, the filling of the nylon net is completed, and finally the firing process is carried out.

[0027] Specifically, the molding components include a mounting bracket 2, a mounting platform 3, a movable seat 6, an auxiliary spring 7, a molding die 8, a limiting rod 9, an alignment bolt 10, and an auxiliary plate 11.

[0028] In a specific embodiment of this utility model, the molding component can facilitate the quick and easy installation and adjustment of molding molds 8 of different sizes, while also facilitating the compaction of raw materials.

[0029] Specifically, the mounting bracket 2 is fixedly installed at the top of the outer wall of the workbench 1, the movable seat 6 is fixedly installed at the slot on the inner wall of the mounting bracket 2 by bolts and nuts, one end of the auxiliary spring 7 is fixedly installed at the center of the top of the outer wall of the movable seat 6, and the other end of the auxiliary spring 7 is fixedly installed at the bottom of the outer wall of the mounting platform 3.

[0030] In a specific embodiment of this utility model, the other end of the auxiliary spring 7 is fixedly disposed at the bottom of the outer wall of the mounting platform 3, which can ensure the stability of the operation.

[0031] Specifically, the limiting rod 9 is embedded on one side of the outer wall of the mounting platform 3, the auxiliary plate 11 is sleeved on one end of the outer wall of the limiting rod 9, the forming mold 8 is slidably sleeved on the outer wall of the limiting rod 9, and the forming mold 8 is embedded in the inner wall of the mounting platform 3.

[0032] In a specific embodiment of this utility model, the molding mold 8 is embedded in the inner wall of the mounting platform 3, which facilitates installation with high precision.

[0033] Specifically, the alignment bolt 10 is threadedly connected to the opening on the inner wall of the limiting rod 9 and the auxiliary plate 11, and the alignment bolt 10 matches the forming mold 8.

[0034] In a specific embodiment of this utility model, the alignment bolt 10 is matched with the forming mold 8, which can facilitate the adjustment of the position of the forming mold 8 on the axis.

[0035] Specifically, the limiting shell 4 is fixedly installed on both sides of the outer wall of the mounting platform 3.

[0036] In a specific embodiment of this utility model, the limiting shell 4 is fixedly disposed on both sides of the outer wall of the mounting platform 3, which can ensure the stability of the alignment.

[0037] Working principle:

[0038] First, the workbench 1 is deployed to the designated working position for easy material laying. After the material laying is completed, the inside of the molding mold 8 is filled with a large amount of raw material. At this time, the vibration motor at the bottom of the mounting platform 3 is started to further compact the raw material in the molding mold 8. Then, the nylon net needs to be filled into the inside of the raw material. The clamping cylinder 16 is started, and the two clamping cylinders 16 operate synchronously with the same extension length, driving the suppressing frame 12 to move on the inner wall of the clamping platform 5. Then, the rubber wheel 15 on the rotating rod 13 contacts the limiting shell 4. The tension spring 14 is used to balance the torque, so that the mounting platform 3, the limiting shell 4 and the molding mold 8 are close to the axis of the workbench 1. This prevents the mounting platform 3, the limiting shell 4 and the molding mold 8 from shifting their axes due to long-term operation, which would eventually cause the nylon net to be laid off. After the molding mold 8 is aligned, the filling of the nylon net is completed, and finally the firing process is carried out.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An alignment device for a fabric laying machine, characterized in that, include, Workbench (1); An alignment assembly is located on the outer wall of the workbench (1), wherein: the alignment assembly includes a forming assembly, a limiting shell (4), a clamping platform (5), a suppressing frame (12), a rotating rod (13), a tension spring (14), a rubber wheel (15), and a clamping cylinder (16). The forming assembly is located at the top of the outer wall of the workbench (1), the clamping platform (5) is fixedly installed on both sides of the outer wall of the workbench (1), and the suppressing frame (12) is slidably embedded in the opening of the inner wall of the clamping platform (5). The rotating rod (13) is rotatably embedded in the inner wall of the suppression frame (12), the tension spring (14) is fixedly set in the outer wall of the rotating rod (13), the rubber wheel (15) is rotatably embedded in the inner wall of one end of the rotating rod (13), the rubber wheel (15) is matched with the limiting shell (4), the clamping cylinder (16) is fixedly set in the outer wall of the clamping platform (5), and the output end of the clamping cylinder (16) is fixedly set in the center of the outer wall of one end of the suppression frame (12).

2. The alignment device for a fabric laying machine according to claim 1, characterized in that, The molding assembly includes a mounting bracket (2), a mounting platform (3), a movable seat (6), an auxiliary spring (7), a molding die (8), a limiting rod (9), an alignment bolt (10), and an auxiliary plate (11).

3. The alignment device for a fabric laying machine according to claim 2, characterized in that, The mounting bracket (2) is fixedly installed on the top of the outer wall of the workbench (1). The movable seat (6) is fixedly installed on the slotted part of the inner wall of the mounting bracket (2) by bolts and nuts. One end of the auxiliary spring (7) is fixedly installed at the center of the top of the outer wall of the movable seat (6), and the other end of the auxiliary spring (7) is fixedly installed at the bottom of the outer wall of the mounting platform (3).

4. The alignment device for a fabric laying machine according to claim 3, characterized in that, The limiting rod (9) is embedded in one side of the outer wall of the mounting platform (3), the auxiliary plate (11) is sleeved on one end of the outer wall of the limiting rod (9), the forming mold (8) is slidably sleeved on the outer wall of the limiting rod (9), and the forming mold (8) is embedded in the inner wall of the mounting platform (3).

5. The alignment device for a fabric laying machine according to claim 4, characterized in that, The alignment bolt (10) is threadedly connected to the opening on the inner wall of the limiting rod (9) and the auxiliary plate (11), and the alignment bolt (10) matches the forming mold (8).

6. The alignment device for a fabric laying machine according to claim 5, characterized in that, The limiting shell (4) is fixedly installed on both sides of the outer wall of the mounting platform (3).