A stone material wire saw cutting device
Patent Information
- Application Number
- CN202522319275.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0003]现有的石材线锯切割装置通常采用移动式设计,通过将设备运输至矿山或石材加工现场的工作位置,利用高速线性运动的金刚石串珠绳对石材进行切割作业,但是,实际作业环境往往较为复杂恶劣,尤其是在露天矿山、采石场等野外场地,地面常存在明显坑洼、坡度不平等问题,这种不平整的作业地基条件,使得设备在就位时难以保持稳定的工作姿态,不仅影响安装效率,更可能导致设备在切割过程中产生振动或位移,进而影响切割精度,甚至加速绳锯的磨损,降低设备使用寿命
本实用新型结构简单、使用便捷,通过找平机构的设置,根据地面坑洼程度,操作员转动同一侧的两个手轮,使螺纹杆在固定框内旋转,螺纹杆的转动带动侧表面螺接的滑块沿滑槽水平滑动,滑块的移动通过第二连杆传递,第二连杆、球头本体和球头座协同作用,驱动放置板旋转,通过调节手轮方向,操作员能精确控制放置板的倾角,实现线锯机的调整,减少因地面坑洼或坡度不平造成的晃动,从而提升切割精度和设备使用寿命。
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Figure CN224796024U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of wire saw cutting equipment, specifically a stone wire saw cutting device. Background Technology
[0002] A wire saw cutting machine is a device that uses the high-speed linear motion of a wire saw to cut materials. It is suitable for cutting various hard materials and is especially widely used in the cutting of large stone materials.
[0003] Existing stone wire saw cutting devices typically employ a mobile design, transporting the equipment to the working position at the mine or stone processing site. The high-speed linear motion of the diamond beaded wire then cuts the stone. However, actual working environments are often complex and harsh, especially in open-pit mines, quarries, and other outdoor locations where the ground often has significant potholes, uneven slopes, and other problems. These uneven working conditions make it difficult for the equipment to maintain a stable working posture when in place, affecting installation efficiency and potentially causing vibration or displacement during the cutting process. This can affect cutting accuracy, accelerate wear on the wire saw, and reduce the equipment's lifespan.
[0004] Therefore, this utility model provides a stone wire saw cutting device to solve the above problems. Utility Model Content
[0005] This utility model provides a stone wire saw cutting device, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a stone wire saw cutting device, including a movable frame, and further including: a slide rail installed on the movable frame, a movable plate slidably installed on the slide rail, a placement plate disposed above the movable plate, a wire saw machine installed on the top of the placement plate, and a leveling mechanism disposed on the movable plate for adjusting the angle of the placement plate.
[0007] The leveling mechanism includes multiple first connecting rods rotatably mounted on the top of the movable plate, multiple fixed frames mounted on the top of the movable plate, threaded rods rotatably mounted inside the fixed frames, a handwheel mounted on one end of the threaded rod, a slider screwed onto the side surface of the threaded rod, sliding grooves formed on both sides of the fixed frames for the slider to slide, second connecting rods rotatably mounted on both sides of the slider, and a ball head body mounted on the end of the second connecting rod away from the slider.
[0008] Preferably, a plurality of first links and a fixed frame are symmetrically arranged on the movable plate, and the end of the first link away from the movable plate is movably mounted between two second links.
[0009] Preferably, the interior of the two second connecting rods is provided with a through groove for the first connecting rod to slide, and the threaded rod passes through the fixed frame.
[0010] Preferably, ball joints are fixedly connected to the four bottom corners of the placement plate, and the ball joint body is movably installed inside the ball joint.
[0011] Preferably, a rotating wheel is rotatably connected to one side of the wire saw, and a connecting rod is fixedly connected to one side of the wire saw.
[0012] Preferably, the connecting rod is located on one side of the rotating wheel, and there are two of them.
[0013] Preferably, one end of each of the two connecting rods is rotatably connected to a support wheel, and the two support wheels are distributed vertically.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model has a simple structure and is easy to use. With the setting of the leveling mechanism, the operator can rotate two handwheels on the same side according to the degree of unevenness of the ground, so that the threaded rod rotates within the fixed frame. The rotation of the threaded rod drives the slider screwed to the side surface to slide horizontally along the slide groove. The movement of the slider is transmitted through the second connecting rod. The second connecting rod, the ball head body and the ball head seat work together to drive the placement plate to rotate. By adjusting the direction of the handwheel, the operator can accurately control the tilt angle of the placement plate, realize the adjustment of the wire saw, reduce the shaking caused by uneven ground or slope, thereby improving the cutting accuracy and the service life of the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the fixing frame in this utility model; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the installation of the second connecting rod in this utility model.
[0016] In the picture: 1. Moving frame; 2. Slide rail; 3. Moving plate; 4. Placement plate; 5. Wire saw; 6. Leveling mechanism; 601. First connecting rod; 602. Fixed frame; 603. Slider; 604. Threaded rod; 605. Handwheel; 606. Slide groove; 607. Second connecting rod; 608. Ball head body; 609. Ball head seat; 7. Rotary wheel; 8. Connecting rod; 9. Support wheel. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1 to 4 As shown, this utility model provides a stone wire saw cutting device, which includes a movable frame 1, and further includes: a slide rail 2 fixedly installed on the movable frame 1, a movable plate 3 slidably installed on the slide rail 2, a placement plate 4 disposed above the movable plate 3, a wire saw 5 fixedly installed on the top of the placement plate 4, and a leveling mechanism 6 disposed on the movable plate 3 for adjusting the angle of the placement plate 4.
[0019] The leveling mechanism 6 includes multiple first connecting rods 601 rotatably mounted on the top of the movable plate 3, multiple fixed frames 602 fixedly mounted on the top of the movable plate 3, threaded rods 604 rotatably mounted inside the fixed frames 602, handwheels 605 fixedly mounted on one end of the threaded rods 604, sliders 603 screwed to the side surface of the threaded rods 604, grooves 606 formed on both sides of the fixed frames 602 for the sliders 603 to slide, second connecting rods 607 rotatably mounted on both sides of the sliders 603, and ball head bodies 608 fixedly mounted on the end of the second connecting rods 607 away from the sliders 603.
[0020] Multiple first links 601 and fixed frame 602 are symmetrically arranged on the movable plate 3, and the end of the first link 601 away from the movable plate 3 is movably installed between two second links 607.
[0021] The two second connecting rods 607 have through grooves inside for the first connecting rod 601 to slide, and the threaded rod 604 passes through the fixed frame 602.
[0022] Ball head seats 609 are fixedly connected to the four bottom corners of the placement plate 4, and the ball head body 608 is movably installed inside the ball head seat 609.
[0023] Using the above scheme: When using this stone wire saw cutting device, first move the moving frame 1 to a suitable position. According to the degree of pitting, the operator turns the handwheel 605 to make the threaded rod 604 rotate within the fixed frame 602. The rotation of the threaded rod 604 drives the slider 603 screwed to its side surface to slide horizontally along the slide groove 606. The movement of the slider 603 is transmitted through the second connecting rod 607. The second connecting rod 607, the ball head body 608, and the ball head seat 609 work together to drive the placement plate 4 to rotate. By adjusting the rotation direction of the handwheel 605, the operator can accurately control the tilt angle of the placement plate 4 to adjust the wire saw machine 5. Subsequently, the wire saw machine 5 is started to cut the stone. The entire process ensures the flatness and accuracy of the cut surface and adapts to the processing needs of different stones.
[0024] like Figure 1 , Figure 2 and Figure 4 As shown, in order to support and straighten the wire saw, a rotating wheel 7 is rotatably connected to one side of the wire saw machine 5, and a connecting rod 8 is fixedly connected to one side of the wire saw machine 5.
[0025] The connecting rod 8 is located on one side of the rotating wheel 7, and there are two of them.
[0026] Each of the two connecting rods 8 is rotatably connected to a support wheel 9, and the two support wheels 9 are distributed vertically.
[0027] Using the above scheme: When using this stone wire saw cutting device, the operator first moves the moving frame 1 to a suitable position, adjusts the inclination angle of the placement plate 4 according to the degree of pitting, and then starts the wire saw machine 5. The wire saw of the wire saw machine 5 is taut and supported by two support wheels 9, and the rotating wheel 7 ensures the initial tension of the wire saw to prevent the wire saw from loosening during the cutting process. Subsequently, the wire saw runs at high speed to accurately cut the stone. The entire cutting process is easy to operate, adapts to the processing needs of stones with different hardness and shapes, and effectively improves cutting efficiency and accuracy.
[0028] Working principle and usage process of this utility model: When using this stone wire saw cutting device, the operator first moves the moving frame 1 to a suitable position. Depending on the unevenness of the ground, the operator turns the handwheel 605, which drives the threaded rod 604 to rotate, causing the slider 603 to move horizontally along the slide groove 606. Then, through the coordinated action of the second connecting rod 607, the ball head body 608, and the ball head seat 609, the tilt angle of the placement plate 4 is adjusted so that the wire saw of the wire saw machine 5 is parallel to the stone surface, preparing for the cutting operation.
[0029] After adjustment, start the wire saw machine 5. The rotating wheel 7 runs at high speed. The wire saw rotates inside the rotating wheel 7 and is taut and supported by the support wheel 9 to ensure that the cutting section is taut. During the cutting process, as the wire saw gradually cuts into the stone, if slack occurs, the system drives the moving plate 3 to move backward along the slide rail 2 on the moving frame 1 to re-tighten the wire saw and reserve elastic potential energy for the subsequent cutting stage. The entire cutting process is smooth and efficient. The operator monitors the cutting progress until the required cutting depth and shape are achieved. After the cutting is completed, turn off the wire saw machine 5, check the flatness and accuracy of the cut surface, and after confirming that there are no errors, move the moving frame 1 to the next processing position or storage area for convenient subsequent stone processing.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stone wire saw cutting device, comprising a movable frame (1), characterized in that: Also includes: The slide rail (2) is installed on the movable frame (1), the movable plate (3) is slidably installed on the slide rail (2), the placement plate (4) is set above the movable plate (3), the wire saw (5) is installed on the top of the placement plate (4), and the leveling mechanism (6) is set on the movable plate (3) for adjusting the angle of the placement plate (4). The leveling mechanism (6) includes multiple first connecting rods (601) rotatably mounted on the top of the movable plate (3), multiple fixed frames (602) mounted on the top of the movable plate (3), a threaded rod (604) rotatably mounted inside the fixed frame (602), a handwheel (605) mounted on one end of the threaded rod (604), a slider (603) screwed to the side surface of the threaded rod (604), a slide groove (606) formed on both sides of the fixed frame (602) for the slider (603) to slide, a second connecting rod (607) rotatably mounted on both sides of the slider (603), and a ball head body (608) mounted on the end of the second connecting rod (607) away from the slider (603).
2. The stone wire saw cutting device according to claim 1, characterized in that: Multiple first links (601) and fixed frame (602) are symmetrically arranged on the movable plate (3), and the end of the first link (601) away from the movable plate (3) is movably installed between two second links (607).
3. The stone wire saw cutting device according to claim 1, characterized in that: The two second connecting rods (607) have through slots inside for the first connecting rod (601) to slide, and the threaded rod (604) passes through the fixed frame (602).
4. The stone wire saw cutting device according to claim 3, characterized in that: The bottom four corners of the placement plate (4) are fixedly connected to ball head seats (609), and the ball head body (608) is movably installed inside the ball head seat (609).
5. The stone wire saw cutting device according to claim 1, characterized in that: A rotating wheel (7) is rotatably connected to one side of the wire saw (5), and a connecting rod (8) is fixedly connected to one side of the wire saw (5).
6. The stone wire saw cutting device according to claim 5, characterized in that: The connecting rod (8) is located on one side of the rotating wheel (7), and there are two of them.
7. The stone wire saw cutting device according to claim 6, characterized in that: One end of each of the two connecting rods (8) is rotatably connected to a support wheel (9), and the two support wheels (9) are distributed vertically.