Cutting device for processing ceramic tubes

Abstract

The utility model provides a kind of cutting device for ceramic tube processing.The cutting device for ceramic tube processing includes: workbench and support frame fixedly installed on the workbench;Cutting equipment for cutting ceramic tube is located in the support frame;Clamp is arranged on the workbench for placing multiple ceramic tubes, and the clamp is composed of upper die and lower die;Hydraulic cylinder is fixedly installed on the top of inner wall of the support frame for adjusting the height of upper die, and the hydraulic cylinder is fixedly installed with link block;Linking seat is fixedly installed on the top of upper die for fixing upper die on hydraulic cylinder, and the linking seat is slidably connected with the link block;Plug rod is inserted on the linking seat for fixing link block;Filtering mechanism is arranged on the workbench for filtering dust.The cutting device for ceramic tube processing provided by the utility model can quickly replace clamp through hydraulic cylinder and quick-release plug rod structure, and adapt to cutting operation of multiple specifications of ceramic tubes.

Description

Technical Field

[0001] This utility model relates to the field of building decoration technology, and in particular to a cutting device for processing ceramic tubes. Background Technology

[0002] Ceramic pipes possess excellent comprehensive properties such as wear resistance, heat resistance, corrosion resistance, resistance to mechanical and thermal shock, and good weldability. They are ideal wear-resistant and corrosion-resistant pipelines for conveying particulate materials, abrasive and corrosive media. After being processed and formed, ceramic pipes need to be cut into sections using a cutting device for later use.

[0003] Currently, the clamps of traditional cutting devices are usually fixed with bolts. When cutting ceramic tubes of different specifications, the corresponding clamps need to be replaced. However, it is time-consuming and laborious to remove the bolts, which increases the labor intensity.

[0004] Therefore, it is necessary to provide a new cutting device for ceramic tube processing to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problems of low fixture replacement efficiency and inconvenient adjustment, this utility model provides a cutting device for ceramic tube processing.

[0006] The ceramic tube processing cutting device provided by this utility model includes: a workbench and a support frame fixedly installed on the workbench; a cutting device for cutting ceramic tubes disposed within the support frame; a clamp disposed on the workbench for placing multiple ceramic tubes, the clamp consisting of an upper mold and a lower mold; a hydraulic cylinder fixedly installed on the top of the inner wall of the support frame for adjusting the height of the upper mold, a connecting block fixedly installed on the hydraulic cylinder; a connecting seat fixedly installed on the top of the upper mold for fixing the upper mold to the hydraulic cylinder, the connecting seat being slidably connected to the connecting block; a plug inserted into the connecting seat for fixing the connecting block; and a filtering mechanism disposed on the workbench for filtering dust.

[0007] Preferably, the top of the insertion rod is provided with an installation groove, and a limiting block for limiting the insertion rod is slidably provided in the installation groove. The limiting block is in contact with one side of the connecting seat. A return spring is fixedly installed in the installation groove, and the top end of the return spring is fixedly connected to the limiting block.

[0008] Preferably, a one-way screw for horizontally moving the cutting device is rotatably installed inside the support frame. A slider is threaded onto the one-way screw. The slider is fixedly connected to the bracket of the cutting device, and the top of the slider slides in contact with the top of the inner wall of the support frame. A motor for driving the one-way screw to rotate is fixedly installed on one side of the support frame, and the output shaft of the motor is fixedly connected to the one-way screw.

[0009] Preferably, a set of drain pipes for water cooling of the ceramic tube cutting section is fixedly installed inside the support frame, and the set of drain pipes are located on both sides of the cutting equipment.

[0010] Preferably, the bottom of the workbench is provided with a drain outlet, which is located directly below the one-way screw. A drain bucket for draining water is fixedly installed on the bottom of the workbench, and the drain bucket is connected to the drain outlet.

[0011] Preferably, the filtration mechanism includes: a filter box fixedly installed at the bottom of the drain hopper for collecting wastewater; a limiting rod fixedly installed inside the filter box; a filter plate slidably installed on the limiting rod for filtering dust in the water, the filter plate separating the filter box into a filtration zone and a drainage zone; and a discharge pipe fixedly installed at the bottom of the filter box and connected to the filtration zone, the discharge pipe being used to discharge dust.

[0012] Preferably, a sealing plate is hinged to one end of the discharge pipe, a screw rod is threaded onto the sealing plate, the screw rod is threaded to the discharge pipe, and an anti-slip pad is installed in the slot of a set of clamps.

[0013] Compared with related technologies, the cutting device for ceramic tube processing provided by this utility model has the following advantages:

[0014] This utility model provides a cutting device for processing ceramic tubes:

[0015] 1. By setting up a clamping mechanism consisting of upper and lower molds and a hydraulic cylinder-driven connecting mechanism, multiple ceramic tubes can be clamped and fixed synchronously and quickly, which significantly improves clamping efficiency. At the same time, the filter mechanism effectively solves the problem of cutting dust pollution. By adopting a spring-return limit block and plug rod structure, the disassembly and assembly of the upper mold is simple and quick. Disassembly can be completed by pressing down the limit block with one hand, which greatly shortens the mold replacement time. The design of driving the cutting equipment to move linearly by the motor-driven one-way screw ensures the stability and accuracy of the cutting feed. The sliding contact between the slider and the top of the support frame effectively prevents the deviation caused by cutting vibration.

[0016] 2. A symmetrical cooling water curtain is formed by the drain pipes set on both sides of the cutting equipment to achieve all-round cooling of the cutting part, avoiding the problem of ceramic tube cracking caused by local overheating. The directional connection design between the drain hopper and the drain outlet of the workbench realizes the centralized diversion of wastewater, preventing the cooling water from splashing and polluting the working environment, while facilitating wastewater recycling and treatment.

[0017] 3. The sliding filter structure formed by the filter plate and the limiting rod can not only efficiently separate ceramic dust in the water, but also conveniently clean the filter residue through the discharge pipe. Maintenance will not affect the normal operation of the equipment. The threaded fastening design of the sealing plate ensures the sealing of the discharge process, and the anti-slip pad effectively overcomes the slippage problem of traditional clamps, providing double protection for cutting positioning accuracy. Attached Figure Description

[0018] Figure 1 A front sectional view of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model;

[0019] Figure 2 A front view schematic diagram of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model;

[0020] Figure 3 A side sectional view of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model;

[0021] Figure 4 This utility model provides an assembly drawing of the hydraulic cylinder, connecting seat, connecting block and insert rod;

[0022] Figure 5 Assembly drawings of the filter box, filter plate and discharge pipe are provided for this utility model.

[0023] The following are the labels in the diagram: 1. Workbench; 2. Support frame; 3. Cutting equipment; 4. Fixture; 5. Hydraulic cylinder; 6. Connecting seat; 7. Connecting block; 8. Insert rod; 9. Limiting block; 10. Return spring; 11. One-way screw; 12. Slider; 13. Motor; 14. Drain pipe; 15. Drain hopper; 16. Filter box; 17. Filter plate; 18. Discharge pipe; 19. Sealing plate; 20. Limiting rod; 21. Anti-slip pad. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please refer to the following: Figures 1-5 ,in, Figure 1 A front sectional view of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model; Figure 2 A front view schematic diagram of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model; Figure 3 A side sectional view of a preferred embodiment of the ceramic tube processing cutting device provided by this utility model; Figure 4 This utility model provides an assembly drawing of the hydraulic cylinder, connecting seat, connecting block and insert rod; Figure 5This utility model provides an assembly drawing of the filter box, filter plate, and discharge pipe. The ceramic tube processing cutting device includes: a workbench 1 and a support frame 2 fixedly mounted on the workbench 1; a cutting device 3 for cutting ceramic tubes located within the support frame 2; a clamp 4 for placing multiple ceramic tubes on the workbench 1, the clamp 4 consisting of an upper mold and a lower mold; a hydraulic cylinder 5 fixedly mounted on the top of the inner wall of the support frame 2 for adjusting the height of the upper mold, the hydraulic cylinder 5 having a connecting block 7 fixedly mounted on it; a connecting seat 6 fixedly mounted on the top of the upper mold for fixing the upper mold to the hydraulic cylinder 5, the connecting seat 6 being slidably connected to the connecting block 7; an insert rod 8 inserted into the connecting seat 6 for fixing the connecting block 7; and a filtering mechanism on the workbench 1 for filtering dust. By setting up the clamp 4 composed of upper and lower molds in conjunction with the connecting mechanism driven by the hydraulic cylinder 5, multiple ceramic tubes are simultaneously and quickly clamped and fixed, significantly improving clamping efficiency. Simultaneously, the filtering mechanism effectively solves the problem of cutting dust pollution.

[0026] The top of the insertion rod 8 is provided with an installation groove, and a limiting block 9 for limiting the insertion rod 8 is slidably provided in the installation groove. The limiting block 9 is in contact with one side of the connecting seat 6. A return spring 10 is fixedly installed in the installation groove, and the top of the return spring 10 is fixedly connected to the limiting block 9. By adopting the spring-returning limiting block 9 and the insertion rod 8, the disassembly and assembly of the upper mold is simple and quick. Disassembly can be completed by pressing down the limiting block with one hand, which greatly shortens the mold replacement time.

[0027] A one-way screw 11 for horizontally moving the cutting device 3 is rotatably installed inside the support frame 2. A slider 12 is threaded onto the one-way screw 11. The slider 12 is fixedly connected to the bracket of the cutting device 3, and the top of the slider 12 slides in contact with the top of the inner wall of the support frame 2. A motor 13 for driving the one-way screw 11 to rotate is fixedly installed on one side of the support frame 2. The output shaft of the motor 13 is fixedly connected to the one-way screw 11. The design of driving the one-way screw 11 to move the cutting device 3 linearly by the motor 13 ensures the stability and accuracy of the cutting feed. The sliding contact between the slider 12 and the top of the support frame 2 effectively prevents deviation caused by cutting vibration.

[0028] The support frame 2 is fixedly installed with a set of drain pipes 14 for water cooling of the ceramic tube cutting part. The set of drain pipes 14 are located on both sides of the cutting equipment 3. The drain pipes 14 set on both sides of the cutting equipment 3 form a symmetrical cooling water curtain, realizing all-round cooling of the cutting part and avoiding the problem of ceramic tube cracking caused by local overheating.

[0029] The bottom of the workbench 1 is provided with a drain outlet, which is located directly below the one-way screw 11. A drain hopper 15 for draining water is fixedly installed at the bottom of the workbench 1. The drain hopper 15 is connected to the drain outlet. Through the directional connection design between the drain hopper 15 and the drain outlet of the workbench 1, the wastewater is centrally guided to prevent cooling water from splashing and polluting the working environment, while also facilitating wastewater recycling and treatment.

[0030] The filtration mechanism includes: a filter box 16 fixedly installed at the bottom of the drainage hopper 15 for collecting wastewater; a limiting rod 20 fixedly installed inside the filter box 16; a filter plate 17 slidably installed on the limiting rod 20 for filtering dust in the water, the filter plate 17 dividing the filter box 16 into a filtration zone and a drainage zone; and a discharge pipe 18 fixedly installed at the bottom of the filter box 16 and connected to the filtration zone, the discharge pipe 18 for discharging dust. Through the sliding filtration structure formed by the filter plate 17 and the limiting rod 20, ceramic dust in the water can be efficiently separated, and filter residue can be easily cleaned through the discharge pipe 18, without affecting the normal operation of the equipment during maintenance.

[0031] A sealing plate 19 is hinged to one end of the discharge pipe 18. A screw rod is threaded onto the sealing plate 19 and threadedly connected to the discharge pipe 18. An anti-slip pad 21 is installed in the slot of a set of clamps 4. The threaded fastening design of the sealing plate 19 ensures the sealing of the discharge process. The anti-slip pad 21 effectively overcomes the slippage problem of traditional clamps, providing double protection for cutting positioning accuracy.

[0032] It is worth noting that the circuits, electronic components, and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.

[0033] The working principle of the ceramic tube processing cutting device provided by this utility model is as follows:

[0034] This solution also includes an electrical control cabinet, which is installed on the equipment. During use, each piece of electrical equipment can be started and operated separately through the electrical control cabinet. The power connection method of each piece of electrical equipment is an existing mature technology and is well known to those in the field, so it will not be described in detail here.

[0035] During use, the operator places the ceramic tube to be cut on the lower mold, then starts the hydraulic cylinder 5, pushes the connecting block 7 to move the upper mold down, and the upper mold and lower mold cooperate to clamp the ceramic tube. Then the motor 13 is started, which drives the one-way screw 11 to rotate. The one-way screw 11 drives the slider 12 to move the cutting device 3 along the axial direction of the ceramic tube at a uniform speed. At the same time, the drainage pipes 14 on both sides spray cooling water to cool the cutting part. During the cutting process, the anti-slip pad 21 prevents the ceramic tube from sliding and shifting.

[0036] The wastewater generated during cutting flows into the drain hopper 15 through the drain outlet of the workbench 1, and then enters the filter box 16 through the drain hopper 15. The ceramic dust is then trapped in the filtration area by the filter plate 17, and the filtered clean water enters the drainage area for subsequent recycling.

[0037] After the cutting is completed, the motor 13 reverses to reset the cutting equipment 3, and at the same time the hydraulic cylinder 5 lifts the upper mold and takes out the cut ceramic tube, completing one work cycle;

[0038] When dust needs to be cleaned, first rotate the lever on the sealing plate 19 to open the sealing plate 19, and then let the discharge pipe 18 discharge the accumulated dust. When the fixture 4 needs to be replaced, first remove the lower mold from the worktable 1, then press down the limit block 9 to compress the return spring 10 and let the limit block 9 slide into the mounting groove. Then the insertion rod 8 can be removed from the connecting seat 6 to disassemble the upper mold.

[0039] Compared with related technologies, the cutting device for ceramic tube processing provided by this utility model has the following advantages:

[0040] This utility model provides a cutting device for ceramic tube processing. By setting up a clamping mechanism consisting of upper and lower molds and a connecting mechanism driven by a hydraulic cylinder 5, multiple ceramic tubes can be simultaneously and quickly clamped and fixed, significantly improving clamping efficiency. Simultaneously, the filter mechanism effectively solves the problem of cutting dust pollution. The use of a spring-returning limit block 9 and a connecting rod 8 makes the disassembly and assembly of the upper mold simple and quick; disassembly can be completed by pressing down the limit block with one hand, greatly shortening mold changeover time. The design of a motor 13 driving a one-way screw 11 to move the cutting device 3 linearly ensures the stability and accuracy of the cutting feed. The sliding contact between the slider 12 and the top of the support frame 2 effectively prevents deviation caused by cutting vibration. The drain pipes 14 set on both sides of the cutting equipment 3 form a symmetrical cooling water curtain, which realizes all-round cooling of the cutting part and avoids the problem of ceramic tube cracking caused by local overheating. The directional connection design between the drain hopper 15 and the drain outlet of the worktable 1 realizes the centralized diversion of wastewater, prevents cooling water splashing and polluting the working environment, and facilitates wastewater recycling. The sliding filter structure formed by the filter plate 17 and the limiting rod 20 can not only efficiently separate ceramic dust in the water, but also conveniently clean the filter residue through the discharge pipe 18. Maintenance does not affect the normal operation of the equipment. The threaded fastening design of the sealing plate 19 ensures the sealing of the discharge process. The anti-slip pad 21 effectively overcomes the slippage problem of traditional clamps, providing double protection for cutting positioning accuracy.

[0041] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art who understand the principle of the above utility model can clearly understand the specific details of its power mechanism, power supply system and control system.

[0042] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cutting device for processing ceramic tubes, characterized in that, include: A workbench and a support frame fixedly mounted on the workbench; A cutting device for cutting ceramic tubes, installed within the support frame; A clamp is provided on the workbench for placing multiple ceramic tubes. The clamp consists of an upper mold and a lower mold. A hydraulic cylinder is fixedly installed on the top of the inner wall of the support frame for adjusting the height of the upper mold, and a connecting block is fixedly installed on the hydraulic cylinder; A connecting seat is fixedly installed on the top of the upper mold for fixing the upper mold to the hydraulic cylinder, and the connecting seat is slidably connected to the connecting block; A rod inserted into the connector seat to fix the connector block; A filtration mechanism for filtering dust is provided on the workbench.

2. The cutting device for ceramic tube processing according to claim 1, characterized in that, The top of the insertion rod is provided with an installation groove, and a limiting block for limiting the insertion rod is slidably provided in the installation groove. The limiting block is in contact with one side of the connecting seat. A return spring is fixedly installed in the installation groove, and the top end of the return spring is fixedly connected to the limiting block.

3. The cutting device for ceramic tube processing according to claim 1, characterized in that, A one-way screw for horizontally moving the cutting equipment is rotatably installed inside the support frame. A slider is threaded onto the one-way screw. The slider is fixedly connected to the bracket of the cutting equipment, and the top of the slider slides in contact with the top of the inner wall of the support frame. A motor for driving the one-way screw to rotate is fixedly installed on one side of the support frame, and the output shaft of the motor is fixedly connected to the one-way screw.

4. The cutting device for ceramic tube processing according to claim 1, characterized in that, The support frame is fixedly equipped with a set of drainage pipes for water cooling of the ceramic tube cutting section, and the set of drainage pipes are located on both sides of the cutting equipment.

5. The cutting device for ceramic tube processing according to claim 3, characterized in that, The bottom of the workbench is provided with a drain outlet, which is located directly below the one-way screw. A drain hopper for draining water is fixedly installed on the bottom of the workbench, and the drain hopper is connected to the drain outlet.

6. The cutting device for ceramic tube processing according to claim 5, characterized in that, The filtration mechanism includes: a filter box fixedly installed at the bottom of the drainage hopper for collecting wastewater; a limiting rod fixedly installed inside the filter box; a filter plate slidably installed on the limiting rod for filtering dust in the water, the filter plate separating the filter box into a filtration zone and a drainage zone; and a discharge pipe fixedly installed at the bottom of the filter box and connected to the filtration zone, the discharge pipe being used to discharge dust.

7. The cutting device for ceramic tube processing according to claim 6, characterized in that, A sealing plate is hinged to one end of the discharge pipe, and a screw rod is threaded onto the sealing plate. The screw rod is threadedly connected to the discharge pipe, and an anti-slip pad is installed in the slot of a set of clamps.

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