Automatic metering and mixing structure of desiccant master batch for injection molding machine
Patent Information
- Application Number
- CN202522233390.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0003]然而,传统的干燥剂母粒使用方法往往面临着计量不精准、混合不均匀等问题,尤其是在高精度的注塑生产中,这些问题会导致干燥剂使用过量或不足,进而影响制品的品质
[0015]本实用新型为一种注塑机用干燥剂母粒自动计量混合结构,设置的称重模块能够实时监测料斗内干燥剂母粒的重量,实现精准计量,避免了人工计量的误差,提高了计量的准确性。通过电机驱动搅拌轴和搅拌叶旋转,对干燥剂母粒进行充分混合,确保混合均匀,提高了混合效果。同时,开合气缸驱动密封压条压紧或松开排料胶管,实现了排料的自动化控制,操作简便,提高了生产效率。
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Figure CN224796069U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of blow molding technology, specifically to an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines. Background Technology
[0002] Injection molding machines are among the most common pieces of equipment in modern plastics processing, widely used in the automotive, home appliance, electronics, and medical industries to produce various precision plastic parts. Drying the plastic raw materials is crucial during the injection molding process, especially for moisture-sensitive high-performance engineering plastics such as nylon and polycarbonate. Desiccant masterbatch (usually plastic granules containing a desiccant) is an effective drying method that can absorb moisture and maintain the dryness of the raw materials during injection molding, thereby ensuring the quality of the final plastic products.
[0003] However, traditional methods of using desiccant masterbatch often face problems such as inaccurate metering and uneven mixing, especially in high-precision injection molding production. These problems can lead to excessive or insufficient use of desiccant, thus affecting the quality of the products. Traditional manual or semi-automatic desiccant addition methods not only rely on manual operation but are also prone to human error, resulting in inconsistent drying effects from batch to batch.
[0004] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines. Utility Model Content
[0005] The purpose of this invention is to provide an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines, in order to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A technical solution for an automatic metering and mixing structure of desiccant masterbatch for injection molding machines includes: a frame, a hopper on the frame, a pressure ring on the outer wall of the hopper, and a discharge hose at the bottom of the hopper;
[0008] The hopper is provided with a top cover, and a feeding cover plate is provided on the top cover; a motor frame is installed on the top cover, and a motor is installed on the motor frame. The output end of the motor is connected to a stirring shaft, which passes through the top cover and extends into the hopper. A stirring blade is installed at the lower end of the stirring shaft.
[0009] The frame is provided with connecting profiles at its corners, and the ends of the connecting profiles are provided with mounting bases. The mounting bases are provided with weighing modules, and the top of the weighing modules is connected to a bearing plate. The bearing plate abuts against the pressure ring.
[0010] An opening and closing frame is provided outside the discharge hose. Two sets of opening and closing cylinders are symmetrically arranged on the opening and closing frame. A sealing strip is connected to the output end of the opening and closing cylinder, and guide seats are provided at both ends of the sealing strip. The guide seats slide along the opening and closing frame.
[0011] As a preferred technical solution, the weighing module is a pressure sensor that monitors the weight changes of the support plate and hopper in real time.
[0012] As a preferred technical solution, the stirring blades are fitted with a clearance between them and the inner wall of the hopper.
[0013] As a preferred technical solution, the opening and closing cylinder is horizontally positioned to drive the sealing strip to press or loosen the discharge hose.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] This invention relates to an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines. The included weighing module monitors the weight of the desiccant masterbatch in the hopper in real time, achieving precise metering and avoiding errors from manual measurement, thus improving accuracy. A motor drives the stirring shaft and impeller to rotate, ensuring thorough mixing of the desiccant masterbatch and improving mixing efficiency. Simultaneously, an opening and closing cylinder drives the sealing strip to tighten or loosen the discharge hose, achieving automated discharge control, simplifying operation, and improving production efficiency. Attached Figure Description
[0016] Figure 1 A three-dimensional structural diagram of an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines;
[0017] Figure 2 This is a schematic diagram of the internal structure of an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines.
[0018] Figure 3 A schematic diagram of the opening and closing structure of an automatic metering and mixing structure for desiccant masterbatch used in injection molding machines;
[0019] Figure 4 This is a schematic diagram of a weighing and metering structure for an automatic metering and mixing structure of desiccant masterbatch for injection molding machines.
[0020] In the attached diagram, the following are the reference numerals: 1. Frame; 21. Hopper; 211. Pressure ring; 22. Discharge hose; 23. Top cover; 231. Feeding cover plate; 24. Motor frame; 25. Motor; 26. Agitator shaft; 27. Agitator blade; 31. Connecting profile; 32. Mounting base; 33. Weighing module; 34. Bearing plate; 4. Opening and closing frame; 41. Opening and closing cylinder; 42. Guide seat; 43. Sealing strip. Detailed Implementation
[0021] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.
[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides an automatic metering and mixing structure for desiccant masterbatch in injection molding machines: it includes a frame 1, on which a hopper 21 is mounted. A pressure ring 211 is fixed to the outer wall of the hopper 21 to increase its stability and load-bearing capacity. A discharge hose 22 is connected to the bottom of the hopper 21 to discharge the mixed desiccant masterbatch.
[0023] A top cover 23 is provided at the top of the hopper 21, and a feeding cover plate 231 is provided on the top cover 23 to facilitate the addition of desiccant masterbatch into the hopper 21. A motor frame 24 is also fixed on the top cover 23, and a motor 25 is mounted on the motor frame 24. A stirring shaft 26 is connected to the output end of the motor 25, and the stirring shaft 26 extends into the hopper 21 through the top cover 23. A stirring blade 27 is installed at the lower end of the stirring shaft 26 for mixing the desiccant masterbatch in the hopper 21.
[0024] A connecting profile 31 is provided at the corner of the frame 1, and a mounting base 32 is fixed to the end of the connecting profile 31. A weighing module 33 is provided on the mounting base 32, and a bearing plate 34 is connected to the top of the weighing module 33. The bearing plate 34 abuts against the pressure ring 211 on the outer wall of the hopper 21, thereby realizing real-time monitoring of the weight of the hopper 21 and the desiccant masterbatch inside.
[0025] An opening / closing frame 4 is provided on the outside of the discharge hose 22. Two sets of opening / closing cylinders 41 are symmetrically arranged on the opening / closing frame 4, and a sealing strip 43 is connected to the output end of the opening / closing cylinder 41. Guide seats 42 are provided at both ends of the sealing strip 43, and the guide seats 42 slide along the opening / closing frame 4. When the opening / closing cylinder 41 works, it can drive the sealing strip 43 to press or release the discharge hose 22, thereby realizing automated control of discharge.
[0026] As a preferred embodiment of this utility model, the weighing module 33 adopts a pressure sensor, which can monitor the weight changes of the bearing plate 34 and the hopper 21 in real time, thereby achieving accurate measurement of the desiccant masterbatch, avoiding errors in manual measurement, and improving the accuracy of measurement.
[0027] In addition, the gap fit between the stirring blade 27 and the inner wall of the hopper 21 ensures that the stirring blade 27 will not generate excessive friction with the inner wall of the hopper 21 when rotating, which not only ensures the stirring effect but also extends the service life of the equipment.
[0028] The opening and closing cylinder 41 is set horizontally. When the opening and closing cylinder 41 is working, it can horizontally drive the sealing strip 43 to press or loosen the discharge tube 22, realizing the automated control of discharge, which is easy to operate and improves production efficiency.
[0029] This utility model provides an automatic metering and mixing structure for desiccant masterbatch in injection molding machines. By setting up a weighing module 33, a motor 25, a stirring shaft 26, a stirring blade 27, and an opening and closing cylinder 41, it realizes accurate metering, thorough mixing, and automated material discharge of desiccant masterbatch, thereby improving production efficiency and ensuring the quality of plastic products.
[0030] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.
Claims
1. An automatic metering and mixing structure for desiccant masterbatch used in injection molding machines, characterized in that, include: A frame (1) is provided with a hopper (21), a pressure ring (211) is provided on the outer wall of the hopper (21), and a discharge hose (22) is provided at the bottom of the hopper (21). The hopper (21) is provided with a top cover (23) and a feeding cover plate (231) on the top cover (23); a motor frame (24) is installed on the top cover (23) and a motor (25) is installed on the motor frame (24); the output end of the motor (25) is connected to a stirring shaft (26); the stirring shaft (26) passes through the top cover (23) and extends into the hopper (21); a stirring blade (27) is installed at the lower end of the stirring shaft (26). The frame (1) is provided with connecting profiles (31) at the corners, and the end of the connecting profiles (31) is provided with mounting bases (32). The mounting bases (32) are provided with weighing modules (33), and the top of the weighing modules (33) is connected to a bearing plate (34). The bearing plate (34) abuts against the pressure ring (211). An opening and closing frame (4) is provided outside the discharge hose (22). Two sets of opening and closing cylinders (41) are symmetrically arranged on the opening and closing frame (4). A sealing strip (43) is connected to the output end of the opening and closing cylinder (41), and guide seats (42) are provided at both ends of the sealing strip (43). The guide seats (42) slide along the opening and closing frame (4).
2. The automatic metering and mixing structure for desiccant masterbatch in injection molding machines according to claim 1, characterized in that: The weighing module (33) is a pressure sensor that monitors the weight changes of the support plate (34) and the hopper (21) in real time.
3. The automatic metering and mixing structure for desiccant masterbatch in injection molding machines according to claim 1, characterized in that: The stirring blade (27) is fitted with the inner wall of the hopper (21) with a clearance.
4. The automatic metering and mixing structure for desiccant masterbatch in injection molding machines according to claim 1, characterized in that: The opening and closing cylinder (41) is set horizontally, driving the sealing strip (43) to press or loosen the discharge tube (22).