A kind of pvc plastic particle processing is with the crushing device
Patent Information
- Application Number
- CN202522358948.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0002]聚氯乙烯,是世界上产量第三大的合成聚合物塑料,每年生产大约4000万吨PVC,PVC是聚氯乙烯单体的过氧化物,偶单化合物等引发剂或在光、热作用小爱按自由基聚合反应而成的聚合物,在对PVC塑料颗粒进行生产加工的过程中,通常需要对其进行粉碎处理,在使用粉碎装置对原料进行粉碎处理时,通常是采用一组粉碎辊配合对原料进行粉碎操作,但是一组粉碎装置对PVC原料粉碎不够彻底,部分较大的PVC原料没有进行二次粉碎,从而会使得后续的熔融塑化效率降低
[0012]1、该pvc塑料颗粒加工用粉碎装置,通过第二电机的启动,使得旋转圆块进行旋转,利用旋转圆块与活动块的配合,使得两个压缩弹簧发生弹性形变,同时两个活动轴在固定块的内部上下滑动,从而达到对滤网板上下抖动的目的,进而对粉碎后的塑料颗粒进行筛选,并且利用绞龙将通过滤网板孔洞的塑料颗粒运送至装置箱的内部,减少原料粉碎不彻底的情况,提高了后续熔融塑化效率降低。
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Figure CN224796096U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PVC plastic granule crushing technology, specifically a crushing device for PVC plastic granule processing. Background Technology
[0002] Polyvinyl chloride (PVC) is the world's third-largest synthetic polymer plastic produced, with an annual output of approximately 40 million tons. PVC is a polymer formed by the free radical polymerization of PVC monomers through initiators such as peroxides, monoterpenes, or other initiators, or under the influence of light and heat. During the production and processing of PVC plastic granules, they usually need to be crushed. When using crushing equipment to crush the raw materials, a set of crushing rollers is usually used. However, a single crushing device is not enough to thoroughly crush the PVC raw materials, and some larger PVC materials are not crushed again, which reduces the efficiency of subsequent melting and plasticizing. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a crushing device for processing PVC plastic granules, which solves the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a crushing device for processing PVC plastic granules, comprising a device box, the inside of which is provided with a groove, and a rotating circular block is rotatably connected inside the groove. A second motor is fixedly installed on one side of the device box, and the output end of the second motor is fixedly connected to the rotating circular block via a coupling. A fixed block is fixedly installed inside the groove, and two compression springs are fixedly installed at the bottom of the fixed block. One end of the two compression springs is connected to a movable block, which contacts the rotating circular block and is slidably connected to the groove. Two movable shafts are fixedly installed on the top of the movable block, and one end of each movable shaft extends through the compression spring to the outside of the fixed block and is fixedly connected to a filter screen plate. Both movable shafts are slidably connected to the fixed block. One side of the filter screen plate is rotatably connected to the device box via a hinge structure. A mating groove is provided on one side of the device box, and the mating groove mates with the filter screen plate.
[0005] Preferably, a mounting box is fixedly installed on one side of the device housing. Two rotating shafts are rotatably connected inside the device housing. Crushing rollers are fixedly installed on the outer sides of each of the two rotating shafts. One end of each rotating shaft extends through the device housing into the interior of the mounting box and is fixedly connected to a gear. A rotating shaft is rotatably connected inside the mounting box, and the outer side of the rotating shaft is fixedly connected to the gear. A first motor is fixedly installed on one side of the mounting box. The output end of the first motor is fixedly connected to the rotating shaft via a coupling. Several gears mesh with each other. Starting the first motor causes one of the gears and the rotating shaft to rotate. By utilizing the meshing of the gears, the two crushing rollers rotate simultaneously, thereby achieving the purpose of crushing plastic.
[0006] Preferably, a guide plate is fixedly installed inside the device box, a discharge box is fixedly installed on one side of the device box, a connecting plate is fixedly installed on one side of the device box, two mounting brackets are fixedly installed on the top of the connecting plate and on one side of the device box, an auger is fixedly connected between the two mounting brackets, the auger is fixedly connected to the discharge box, and a guide frame is fixedly installed on one side of the auger. The screened plastic particles roll down the surface of the guide plate into the discharge box through the guide plate, and then roll into the auger through the discharge box. The auger then transports the plastic particles back into the device box, thereby improving the crushing effect of the device on plastic particles.
[0007] Preferably, a baffle is fixedly installed on the top of the filter plate. The baffle contacts one side of the inner cavity of the device box. Through the baffle, some plastic particles placed there are elastic and splash to the outside of the device box after falling through the matching groove, thus avoiding waste.
[0008] Preferably, the top of the device box is provided with a feeding trough, and a feeding hopper is fixedly installed on the top of the device box. The feeding hopper cooperates with the feeding trough. Support columns are fixedly installed at the bottom of both the device box and the connecting plate. The entire device can be supported by a number of support columns.
[0009] Preferably, a discharge trough is provided on one side of the device box, and a collection frame is fixedly installed on one side of the device box. A collection box is slidably connected inside the collection frame. The collection box cooperates with the discharge trough. Through the cooperation of the collection box and the discharge trough, the purpose of collecting the plastic particles after the first crushing is achieved.
[0010] Preferably, one side of the device box is rotatably connected to two device doors via a hinge structure. Each of the two device doors and one side of the collection box is fixedly equipped with a handle. One side of one of the device doors is provided with a control panel. The control panel is electrically connected to both the first motor and the second motor. This electrical connection between the control panel and the first motor and the second motor facilitates the worker's control of the first motor and the second motor during use.
[0011] This utility model provides a crushing device for processing PVC plastic granules, which has the following beneficial effects:
[0012] 1. This PVC plastic granule processing crushing device, through the start of the second motor, causes the rotating block to rotate. The cooperation between the rotating block and the movable block causes the two compression springs to undergo elastic deformation. At the same time, the two movable shafts slide up and down inside the fixed block, thereby achieving the purpose of shaking the filter screen plate. This screens the crushed plastic granules and uses an auger to transport the plastic granules that have passed through the holes of the filter screen plate into the inside of the device box, reducing the situation of incomplete crushing of raw materials and improving the efficiency of subsequent melting and plasticizing.
[0013] 2. This PVC plastic granule processing crushing device starts with a first motor to make the rotating shaft and gears rotate. By using the meshing of several gears, the two crushing rollers rotate, thereby crushing the plastic granules. The collection box inside the collection frame makes it convenient for workers to collect the crushed plastic granules. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of the device box of this utility model;
[0016] Figure 3 This is a partial cross-sectional view of the device box of this utility model;
[0017] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0018] Figure 5 This is a partial cross-sectional view of the mounting box of this utility model;
[0019] Figure 6 This is a side view of the device box of this utility model.
[0020] In the diagram: 1. Device box; 2. First motor; 3. Mounting box; 4. Collection box; 5. Collection frame; 6. Handle; 7. Device door; 8. Connecting plate; 9. Discharge box; 10. Second motor; 11. Screwdriver; 13. Mounting frame; 14. Guide frame; 15. Control panel; 16. Feed hopper; 18. Guide plate; 19. Filter screen plate; 20. Support column; 21. Baffle; 22. Crushing roller; 23. Discharge chute; 24. Feed chute; 25. Fitting groove; 26. Groove; 27. Movable shaft; 28. Fixed block; 29. Movable block; 30. Rotating block; 31. Compression spring; 32. Rotating shaft; 33. Gear; 34. Rotating shaft. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figures 1 to 6 This utility model provides a technical solution: a crushing device for processing PVC plastic granules, including a device box 1. The device box 1 has a groove 26 inside, and a rotating block 30 is rotatably connected inside the groove 26. A second motor 10 is fixedly installed on one side of the device box 1. The output end of the second motor is fixedly connected to the rotating block 30 through a coupling. A fixing block 28 is fixedly installed in the cavity of the groove 26. Two compression springs 31 are fixedly installed at the bottom of the fixing block 28. One end of the two compression springs 31 is connected to a movable block 29. The movable block 29 is slidably connected to the groove 26. Two movable shafts 27 are fixedly installed at the top of the movable block 29. One end of each movable shaft 27 extends through the compression spring 31 to the outside of the fixing block 28 and is fixedly connected to a filter screen plate 19. Both movable shafts 27 are slidably connected to the fixing block 28. One side of the filter screen plate 19 is rotatably connected to the device box 1 through a hinge structure. A mating groove 25 is opened on one side of the device box 1, and the mating groove 25 mates with the filter screen plate 19.
[0023] A mounting box 3 is fixedly installed on one side of the device housing 1. Two rotating shafts 32 are rotatably connected inside the device housing 1. Crushing rollers 22 are fixedly installed on the outer sides of each of the two rotating shafts 32. One end of each rotating shaft 32 extends through the device housing 1 into the interior of the mounting box 3 and is fixedly connected to a gear 33. A rotating shaft 34 is rotatably connected inside the mounting box 3. The outer side of the rotating shaft 34 is fixedly connected to the gear 33. A first motor 2 is fixedly installed on one side of the mounting box 3. The output end of the first motor 2 is fixedly connected to the rotating shaft 34 via a coupling. Several gears 33 mesh with each other. When the first motor 2 is started, one of the gears 33 and the rotating shaft 34 rotate. By utilizing the meshing of the gears 33, the two crushing rollers 22 rotate simultaneously, thereby achieving the purpose of crushing plastic.
[0024] A guide plate 18 is fixedly installed inside the device box 1. A discharge box 9 is fixedly installed on one side of the device box 1. A connecting plate 8 is fixedly installed on one side of the device box 1. Two mounting brackets 13 are fixedly installed on the top of the connecting plate 8 and on one side of the device box 1. An auger 11 is fixedly connected between the two mounting brackets 13. The auger 11 is fixedly connected to the discharge box 9. A guide frame 14 is fixedly installed on one side of the auger 11. The screened plastic particles roll down the surface of the guide plate 18 into the discharge box 9 through the guide plate 18, and then roll into the auger 11 through the discharge box 9. The auger 11 can then transport the plastic particles back into the device box 1, thereby improving the crushing effect of the device on plastic particles.
[0025] A baffle 21 is fixedly installed on the top of the filter plate 19. The baffle 21 contacts one side of the inner cavity of the device box 1. Through the baffle 21, some plastic particles placed there are elastic and splash to the outside of the device box 1 through the matching groove 25 after falling, thus avoiding waste.
[0026] The top of the device box 1 is provided with a feeding groove 24, and a feeding hopper 16 is fixedly installed on the top of the device box 1. The feeding hopper 16 cooperates with the feeding groove 24. Support columns 20 are fixedly installed at the bottom of both the device box 1 and the connecting plate 8. The entire device can be supported by several support columns 20.
[0027] The device box 1 has a discharge trough 23 on one side and a collection frame 5 fixedly installed on one side. A collection box 4 is slidably connected inside the collection frame 5. The collection box 4 cooperates with the discharge trough 23. Through the cooperation of the collection box 4 and the discharge trough 23, the purpose of collecting the plastic particles after the first crushing is achieved.
[0028] Two device doors 7 are rotatably connected to one side of the device box 1 via a hinge structure. A handle 6 is fixedly installed on one side of both device doors 7 and the collection box 4. A control panel 15 is provided on one side of one of the device doors 7. The control panel 15 is electrically connected to both the first motor 2 and the second motor 10. The electrical connection between the control panel 15 and the first motor 2 and the second motor 10 facilitates the worker's control of the first motor 2 and the second motor 10 during use.
[0029] In summary, this PVC plastic granule processing crushing device allows the worker to start the first motor 2 by pressing a button on the control panel 15. This causes the rotating shaft 34 and one of the gears 33 to rotate. The meshing of the gears 33 further rotates the two rotating shafts 32 and the two crushing rollers 22. The interaction between the two crushing rollers 22 achieves the purpose of crushing the PVC plastic granules. Simultaneously, the auger 11 is activated, followed by the second motor 10, causing the rotating block 30 to rotate. The rotating block 30 interacts with the movable block 29, causing the movable block 29 to move up and down, thereby moving the filter plate 19 within the device housing. 1. Moving up and down, the worker feeds PVC plastic granules into the device box 1 through the feed chute 24. During the pouring process, the PVC plastic granules pass between the two crushing rollers 22 and fall onto the surface of the filter screen 19. The crushed PVC plastic granules are screened by the vibration of the filter screen 19. The PVC plastic granules that pass through the holes of the filter screen 19 fall onto the surface of the guide plate 18 and roll down the surface of the guide plate 18 into the discharge box 9. They then roll down into the auger 11 and are transported by the auger 11 to the inside of the guide frame 14. The guide frame 14 then rolls the PVC plastic granules back into the device box 1 for further crushing.
[0030] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The installation methods between equipment are also the same as conventional installation methods in the prior art. For example, the two ends of the shaft-shaped parts are connected by bearings, the connection position of the valve component is provided with anti-leakage rubber strips, the outside of the threaded rod or screw is provided with dust cover, and the equipment can be driven by either built-in battery or external power supply. The control method is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A crushing device for processing PVC plastic granules, comprising a device housing (1), characterized in that: The device box (1) has a groove (26) inside, and a rotating block (30) is rotatably connected inside the groove (26). A second motor (10) is fixedly installed on one side of the device box (1), and the output end of the second motor is fixedly connected to the rotating block (30) through a coupling. A fixing block (28) is fixedly installed inside the groove (26), and two compression springs (31) are fixedly installed at the bottom of the fixing block (28). One end of the two compression springs (31) is connected to a movable block (29), and the movable block (29) is connected to the rotating block (30). The movable block (29) is slidably connected to the groove (26). Two movable shafts (27) are fixedly installed on the top of the movable block (29). One end of each of the two movable shafts (27) extends through a compression spring (31) to the outside of the fixed block (28) and is fixedly connected to a filter screen plate (19). Both of the movable shafts (27) are slidably connected to the fixed block (28). One side of the filter screen plate (19) is rotatably connected to the device box (1) through a hinge structure. A mating groove (25) is provided on one side of the device box (1), and the mating groove (25) mates with the filter screen plate (19).
2. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: A mounting box (3) is fixedly installed on one side of the device box (1). Two rotating shafts (32) are rotatably connected inside the device box (1). Crushing rollers (22) are fixedly installed on the outer side of each of the two rotating shafts (32). One end of each of the two rotating shafts (32) extends through the device box (1) into the interior of the mounting box (3) and is fixedly connected to a gear (33). A rotating shaft (34) is rotatably connected inside the mounting box (3). The outer side of the rotating shaft (34) is fixedly connected to the gear (33). A first motor (2) is fixedly installed on one side of the mounting box (3). The output end of the first motor (2) is fixedly connected to the rotating shaft (34) through a coupling. Several gears (33) mesh with each other.
3. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: A guide plate (18) is fixedly installed inside the device box (1). A discharge box (9) is fixedly installed on one side of the device box (1). A connecting plate (8) is fixedly installed on one side of the device box (1). Two mounting brackets (13) are fixedly installed on the top of the connecting plate (8) and on one side of the device box (1). An auger (11) is fixedly connected between the two mounting brackets (13). The auger (11) is fixedly connected to the discharge box (9). A guide frame (14) is fixedly installed on one side of the auger (11).
4. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: A baffle (21) is fixedly installed on the top of the filter screen (19), and the baffle (21) is in contact with one side of the inner cavity of the device box (1).
5. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: The top of the device box (1) is provided with a feeding trough (24), and a feeding hopper (16) is fixedly installed on the top of the device box (1). The feeding hopper (16) cooperates with the feeding trough (24). Support columns (20) are fixedly installed at the bottom of both the device box (1) and the connecting plate (8).
6. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: A discharge trough (23) is provided on one side of the device box (1), and a collection frame (5) is fixedly installed on one side of the device box (1). A collection box (4) is slidably connected inside the collection frame (5), and the collection box (4) cooperates with the discharge trough (23).
7. The pulverizing device for processing PVC plastic granules according to claim 1, characterized in that: Two device doors (7) are rotatably connected to one side of the device box (1) via a hinge structure. A handle (6) is fixedly installed on one side of both device doors (7) and the collection box (4). A control panel (15) is provided on one side of one of the device doors (7). The control panel (15) is electrically connected to the first motor (2) and the second motor (10).