Resin tile edge leftover recovery grinding machine anti-blocking device
Patent Information
- Application Number
- CN202522211523.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0005]针对现有技术中,树脂瓦边角料回收磨粉机存在的未经预处理的大尺寸边角料易直接堵塞后续粉碎工序、物料在过渡区域堆积造成堵塞以及粉碎刀片缺乏自适应调整能力导致效率低或卡顿的问题,本实用新型旨在提供一种结构经过改良的、能够有效解决上述问题的树脂瓦边角料回收磨粉机防堵装置
1、本实用新型,通过设置初步破碎机构对边角料进行预处理减小尺寸,解决了现有技术中大尺寸边角料易直接堵塞后续粉碎工序的问题,达到了降低整体堵塞风险的技术效果。
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Figure CN224796102U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin tile recycling technology, and in particular to an anti-clogging device for a resin tile scrap recycling grinding mill. Background Technology
[0002] During the production of resin tiles, a large amount of scrap material is generated. This scrap material needs to be crushed and reused by a recycling mill to achieve resource conservation and environmental protection requirements. However, existing recycling mills often directly feed the material into the crushing chamber when processing these scrap materials, which makes it difficult for large pieces of material to be evenly distributed and easily causes blockage during the crushing process.
[0003] This blockage not only interrupts the continuous operation of the equipment, but may also cause blade overload or damage, further affecting the lifespan and efficiency of the equipment. Existing equipment relies on blades with a fixed structure, which cannot adjust the cutting angle in real time according to the hardness or size of the material. This makes the crushing effect unsatisfactory when dealing with diverse scraps, and further amplifies the risk of blockage.
[0004] In response to the above situation, a device that can adaptively adjust the crushing structure is needed to effectively prevent clogging and improve recycling efficiency. Summary of the Invention
[0005] In view of the problems existing in the resin tile scrap recycling grinding mill, such as large-sized scraps that have not been pre-treated easily clogging subsequent grinding processes, material accumulation in the transition area causing blockages, and the lack of adaptive adjustment capability of the grinding blades leading to low efficiency or jamming, this utility model aims to provide an anti-clogging device for the resin tile scrap recycling grinding mill with an improved structure that can effectively solve the above problems.
[0006] This utility model provides an anti-clogging device for a resin tile scrap recycling grinding mill, including: a feed inlet, a primary crushing mechanism, a funnel, and a crushing chamber; as well as an adaptation mechanism.
[0007] The primary crushing mechanism includes a protective cover, a second rotating motor, a rotating column, a drive gear, a driven gear, and a crushing roller; the funnel includes a transfer plate and a vibrating motor; the crushing chamber is equipped with a crushing mechanism, which includes a first rotating motor, a support column, and multiple crushing blades.
[0008] The primary crushing mechanism is located below the feed inlet, the hopper is located below the primary crushing mechanism, and the crushing chamber is located at the outlet of the hopper.
[0009] A second rotating motor is installed inside the protective cover. The output end of the second rotating motor is connected to the rotating column. A drive gear is fixedly connected to one end of the rotating column. The drive gear meshes with the driven gear. A crushing roller is fixedly connected to the driven gear. The crushing roller is located below the feed inlet and is arranged perpendicular to the feed inlet outlet.
[0010] The transmission plate is fixedly connected to a vibration motor.
[0011] The output end of the rotating motor is connected to the support column for drive, and multiple crushing blades are arranged around the periphery of the support column.
[0012] The crushing chamber is also equipped with an adaptation mechanism, which includes a hydraulic rod, a sliding column, and a hollow column.
[0013] The adapting mechanism has a structure in which the telescopic end of the hydraulic rod is slidably connected to the hollow column via a sliding column, the hollow column is axially sleeved on the outer periphery of the support column, one end of the hollow column is rotatably connected to one end of the crushing blade, and the other end of the crushing blade is rotatably connected to the support column.
[0014] The feed inlet, primary crushing mechanism, hopper, crushing chamber, and adapting mechanism are combined in a hierarchical arrangement and connection. The hopper is located below the primary crushing mechanism, and the outlet of the hopper is connected to the top inlet of the crushing chamber. The transfer plate is fixedly connected to the side wall of the hopper.
[0015] Preferably, the rotating column of the primary crushing mechanism is rotatably connected to the inner wall of the protective cover via bearings, thereby ensuring the stability and low-friction rotation of the rotating column during operation.
[0016] Preferably, the crushing roller of the primary crushing mechanism is a roller with a raised or serrated surface, and is rotatably connected to the inner wall of the protective cover by bearings, so as to enhance the primary crushing effect on scraps and reduce rotational resistance.
[0017] Preferably, the vibrating motor of the funnel is an eccentric wheel vibrating motor, which has a compact structure and high vibration efficiency, and can effectively transmit vibration through the transfer plate to prevent material accumulation.
[0018] Preferably, the support column of the crushing mechanism is rotatably connected to the top and bottom of the crushing chamber via bearings to provide balanced support when the support column rotates at high speed and to reduce vibration transmission.
[0019] Preferably, the outer circumferential surface of the sliding column of the adaptable mechanism slides in conjunction with the inner wall of the hollow column to ensure smooth and accurate axial movement.
[0020] Preferably, the crushing blades of the crushing mechanism are flat and elongated, and the connection between the blades and the support column and the hollow column is made by a pin to rotate, so as to achieve flexible adjustment of the blade angle and enhance durability.
[0021] Preferably, the protective cover of the primary crushing mechanism is fixedly connected to the funnel, and the funnel is fixedly connected to the crushing chamber, forming a stable overall structural frame.
[0022] Preferably, the feed inlet has a conical structure that is wider at the top and narrower at the bottom, which facilitates the smooth entry of materials and reduces initial blockage.
[0023] Preferably, the bottom of the crushing chamber is provided with a discharge port for efficient discharge of the crushed material.
[0024] This utility model has the following beneficial effects: 1. This utility model solves the problem in the prior art that large-sized scraps can easily block subsequent crushing processes by setting up a preliminary crushing mechanism to pre-treat and reduce the size of the scraps, thus achieving the technical effect of reducing the overall risk of blockage.
[0025] This invention solves the problem of material accumulation and blockage in the transition area caused by the vibration of the funnel driven by the vibration motor through the transmission plate, and achieves the technical effect of maintaining the loose flow of materials.
[0026] This invention solves the problem of low efficiency or jamming caused by the lack of adaptive adjustment capability of the crushing blades in the prior art by using a hydraulic rod to drive the hollow column to move and pull the crushing blades to rotate through an adaptive mechanism. It achieves the technical effect of adaptive crushing to cope with different materials. Attached Figure Description
[0027] Figure 1 This is a front view of an anti-clogging device for a resin tile scrap recycling grinding mill proposed in this utility model; Figure 2 This is a partial structural exploded view of an anti-clogging device for a resin tile scrap recycling grinding mill proposed in this utility model; Figure 3 This is a partial structural exploded view of an anti-clogging device for a resin tile scrap recycling grinding mill proposed in this utility model; Figure 4 This is a partial internal front view of the anti-clogging device for a resin tile scrap recycling grinding mill proposed in this utility model.
[0028] Legend: 1. Feed inlet; 2. Adaptive mechanism; 201. Crushing chamber; 202. Rotary motor one; 203. Support column; 204. Hydraulic rod; 205. Sliding column; 206. Hollow column; 207. Crushing blade; 3. Protective cover; 4. Funnel; 5. Transfer plate; 6. Vibrating motor; 7. Rotary motor two; 8. Rotating column; 9. Drive gear; 10. Driven gear; 11. Crushing roller. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0030] Example: Please refer to Figures 1 to 4 This utility model provides an anti-clogging device for a resin tile scrap recycling grinding mill, which aims to solve the problems in the prior art where large-sized scraps without pretreatment easily clog subsequent crushing processes, materials accumulate in the transition area causing blockages, and the blades lack adaptive adjustment capabilities.
[0031] like Figure 1 and Figure 2 As shown, the anti-clogging device of the resin tile scrap recycling grinding mill includes an inlet 1 and a primary crushing mechanism located below the inlet 1. A funnel 4 is connected below the primary crushing mechanism, and the outlet of the funnel 4 is connected to the top inlet of the crushing chamber 201. Through this hierarchical structural design, the entire device realizes the sequential processing of materials from entry to primary crushing and then to fine crushing, thus forming a complete anti-clogging recycling grinding system.
[0032] The feed inlet 1 is the initial channel for materials to enter the device. It is usually a conical structure with a larger top and a smaller bottom to facilitate the input of scrap materials. The preliminary crushing mechanism, as one of the functional units of the device, mainly pre-processes large-sized scrap materials. It includes a protective cover 3, inside which is installed a rotating motor 7. The output end of the rotating motor 7 is connected to a rotating column 8. One end of the rotating column 8 is fixedly connected to a drive gear 9, which meshes with a driven gear 10. The driven gear 10 is fixedly connected to a crushing roller 11, which is located below the feed inlet 1 and arranged perpendicular to the outlet of the feed inlet 1. The rotating column 8 is rotatably connected to the inner wall of the protective cover 3 through bearings to ensure its stable rotation. The crushing roller 11 is a roller with a raised or serrated surface. It is also rotatably connected to the inner wall of the protective cover 3 through bearings, so that the crushing roller 11 can effectively squeeze and shear the scrap materials to complete the preliminary crushing. The protective cover 3 is fixedly connected to the funnel 4.
[0033] The funnel 4 is located below the primary crushing mechanism and is used to collect the scrap material after primary crushing. A transfer plate 5 is fixedly connected to the side wall of the funnel 4, and a vibration motor 6 is fixedly connected to the transfer plate 5. The vibration motor 6 is preferably an eccentric wheel motor. The vibration generated by the motor during operation is transmitted to the funnel 4 through the transfer plate 5, causing the scrap material inside the funnel 4 to continuously loosen and fall, preventing accumulation and blockage.
[0034] The crushing chamber 201 is located below the funnel 4 and is the main place for fine crushing. The crushing chamber 201 is equipped with a crushing mechanism, which includes a rotary motor 202. The output end of the rotary motor 202 is driven and connected to the support column 203. The support column 203 is rotatably connected to the top and bottom of the crushing chamber 201 through bearings. Multiple crushing blades 207 are arranged around the periphery of the support column 203. These blades rotate at high speed under the drive of the support column 203 to thoroughly crush the scrap material entering the crushing chamber 201. The bottom of the crushing chamber 201 is provided with a discharge port for discharging the final powdery material. The funnel 4 is fixedly connected to the crushing chamber 201.
[0035] An adaptation mechanism 2 is also installed inside the crushing chamber 201. This mechanism is a key component for achieving adaptive adjustment in this device. The adaptation mechanism 2 includes a hydraulic rod 204. The telescopic end of the hydraulic rod 204 is slidably connected to a hollow column 206 via a sliding column 205. The hollow column 206 is axially sleeved on the outer periphery of the support column 203. The outer circumferential surface of the sliding column 205 slides against the inner wall of the hollow column 206. One end of the hollow column 206 is rotatably connected to one end of the crushing blade 207, and the other end of the crushing blade 207 is connected to the support column 203. The support column 203 is rotatably connected, and the crushing blade 207 is flat and long. The connection between the crushing blade 207 and the support column 203 and the hollow column 206 is rotatably connected by a pin. When the force on the crushing blade 207 changes during the crushing process, the hydraulic rod 204 will drive the sliding column 205 to move the hollow column 206 axially. Then, the hollow column 206 will pull the crushing blade 207 to rotate around the connection between it and the support column 203, thereby changing the cutting angle of the blade and thus achieving adaptive processing of different materials.
[0036] Working principle: Scrap material enters from the feed inlet 1 and is driven by the rotating motor 7 inside the protective cover 3 through the rotating column 8 to rotate the drive gear 9. Since the drive gear 9 and the driven gear 10 are meshed, the driven gear 10 drives the crushing roller 11 to rotate. The crushing roller 11 performs initial crushing on the scrap material, reducing its size and reducing the occurrence of blockage in subsequent processes. The scrap material after initial crushing falls into the funnel 4. At the same time, the vibration motor 6 generates vibration, which is transmitted to the funnel 4 through the transfer plate 5, so that the scrap material inside the funnel 4 will not accumulate and block the outlet, thereby preventing blockage during the recycling of resin tile scrap material. Scrap materials enter the crushing chamber 201, and the rotating motor 202 drives the support column 203 to rotate. The crushing blades 207 on the support column 203 crush the scrap materials. According to the force on the material, the hydraulic rod 204 drives the hollow column 206 to move axially through the sliding column 205. The hollow column 206 pulls the crushing blades 207 to rotate around the connection point with the support column 203. Driven by the hydraulic rod 204, the adaptive mechanism 2 achieves self-adaptation.
Claims
1. A clog prevention device for a resin tile scrap recycling grinding mill, comprising: The feed inlet (1), the primary crushing mechanism located below the feed inlet (1), the funnel (4) located below the primary crushing mechanism, and the crushing chamber (201) located at the outlet of the funnel (4) are characterized in that; The preliminary crushing mechanism includes a protective cover (3), a rotating motor (7) installed inside the protective cover (3), the output end of the rotating motor (7) being drivenly connected to a rotating column (8), a drive gear (9) being fixedly connected to one end of the rotating column (8), the drive gear (9) being meshed with a driven gear (10), a crushing roller (11) being fixedly connected to the driven gear (10), and the crushing roller (11) being located below the feed inlet (1) and arranged perpendicular to the outlet of the feed inlet (1); The funnel (4) includes a transfer plate (5), and a vibration motor (6) is fixedly connected to the transfer plate (5). The crushing chamber (201) is equipped with a crushing mechanism, which includes a rotating motor (202). The output end of the rotating motor (202) is driven to connect with the support column (203). Multiple crushing blades (207) are arranged around the periphery of the support column (203). The crushing chamber (201) is also provided with an adaptation mechanism (2), which includes a hydraulic rod (204). The telescopic end of the hydraulic rod (204) is slidably connected to a hollow column (206) through a sliding column (205). The hollow column (206) is axially sleeved on the outer periphery of the support column (203), and one end of the hollow column (206) is rotatably connected to one end of the crushing blade (207). The other end of the crushing blade (207) is rotatably connected to the support column (203). The funnel (4) is located below the primary crushing mechanism, and the outlet of the funnel (4) is connected to the top inlet of the crushing chamber (201). The transfer plate (5) is fixedly connected to the side wall of the funnel (4).
2. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The rotating column (8) is rotatably connected to the inner wall of the protective cover (3) via a bearing.
3. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The crushing roller (11) is a roller with a raised or serrated surface and is rotatably connected to the inner wall of the protective cover (3) via a bearing.
4. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The vibration motor (6) is an eccentric wheel vibration motor.
5. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The support column (203) is rotatably connected to the top and bottom of the crushing chamber (201) via bearings.
6. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The outer peripheral surface of the sliding column (205) slides in contact with the inner wall of the hollow column (206).
7. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The crushing blade (207) is flat and long, and its connection with the support column (203) and the hollow column (206) is made by a pin rotatable connection.
8. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The protective cover (3) is fixedly connected to the funnel (4), and the funnel (4) is fixedly connected to the crushing chamber (201).
9. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The feed inlet (1) has a conical structure that is larger at the top and smaller at the bottom.
10. The anti-clogging device for a resin tile scrap recycling grinding mill according to claim 1, characterized in that, The bottom of the crushing chamber (201) is provided with a discharge port.