Vulcanization molding device with high position hydraulic station

Abstract

The utility model relates to a vulcanization forming device with high -position hydraulic station in the field of mechanical manufacturing, including mounting support, vulcanization forming machine and high -position hydraulic station, mounting support is open -work structure is equipped with vulcanization forming station, and vulcanization forming station is two or more, and two or more vulcanization forming stations are arranged side by side, vulcanization forming machine sets up on the vulcanization forming station of mounting support, high -position hydraulic press sets up on mounting support, and high -position hydraulic press is connected with and intercommunication two vulcanization forming machines arranged side by side respectively, and this vulcanization forming device with high -position hydraulic station improves the efficiency, accuracy and stability of vulcanization forming.

Description

Technical Field

[0001] This utility model relates to the field of mechanical manufacturing, and in particular to a vulcanization molding device with a high-level hydraulic station. Background Technology

[0002] Vulcanization molding is a crucial step in rubber product manufacturing. Its core lies in using high temperature and high pressure to induce a cross-linking reaction in rubber materials, forming products with specific properties. Traditional vulcanization molding equipment struggles to achieve simultaneous or independent control of multiple workstations, resulting in low production efficiency. Furthermore, it relies on manual handling of the molding blanks and lacks sufficient automation.

[0003] new content In view of this, this application proposes a vulcanization molding device with a high-level hydraulic station, which improves the efficiency, accuracy and stability of vulcanization molding and solves the problems mentioned in the background art.

[0004] This utility model provides the following technical solution: a vulcanizing molding device with a high-level hydraulic station, characterized in that it includes: a mounting bracket, a vulcanizing molding machine and a high-level hydraulic station; The mounting bracket has a hollow structure and is equipped with vulcanization molding stations. There are two or more vulcanization molding stations, which are arranged side by side. The vulcanizing molding machine is installed on the vulcanizing molding station of the mounting bracket; The high-level hydraulic station is installed on the mounting bracket, and the high-level hydraulic station is connected and communicated with the two vulcanizing molding machines arranged in parallel.

[0005] In one embodiment of the utility model, the high-level hydraulic station is fixed above the vulcanizing host by a support plate, and the support plate can move up and down to inject oil into the oil tank.

[0006] In one embodiment of the utility model, the vulcanizing molding machine includes upper and lower workstations, and the upper and lower workstations can work synchronously through an oil tank.

[0007] In one embodiment of the utility model, a robot arm track is also included, with vulcanizing molding machines arranged sequentially along both sides of the robot arm track, and the vulcanizing molding machines facing the robot arm track.

[0008] In one embodiment of the utility model, a high-level hydraulic station is arranged along the direction of the robot arm track, located above the robot arm track, and one high-level hydraulic station can control two vulcanizing molding machines.

[0009] In one embodiment of the utility model, a robotic arm is mounted on a robotic arm track, and its end effector is adapted to a vulcanizing mold.

[0010] In one embodiment of the utility model, a guardrail is also provided surrounding the high-level hydraulic station.

[0011] In one embodiment of the utility model, the baffles on both sides of the vulcanizing molding machine have a grid-like hollow structure to enhance heat dissipation.

[0012] In one embodiment of the utility model, an L-shaped bracket is also included. Multiple L-shaped brackets are arranged sequentially along the direction of the robot arm track, and the bottom of the robot arm track is fixed to the ground by the L-shaped brackets.

[0013] The beneficial effects of this utility model are as follows: By setting the high-level hydraulic station above the vulcanizing molding machine and connecting it through hydraulic pipelines, and combining it with a multi-station double-layer vulcanizing molding machine that includes upper and lower mold stations, as well as a track laid between the two vulcanizing molding machines for the robotic arm to grab and transport the tire blanks, the upper and lower stations can work synchronously and the material transfer can be automated. Moreover, one high-level hydraulic station can control two vulcanizing molding machines. At the same time, with the addition of a grid-shaped hollow baffle for heat dissipation and a guardrail for safety protection, the efficiency, precision and stability of vulcanizing molding are effectively improved. It also has the advantages of high degree of automation, compact and reasonable layout, convenient maintenance and safe and reliable operation.

[0014] Other features and aspects of this application will become clear from the following detailed description of exemplary embodiments with reference to the accompanying drawings. Attached Figure Description

[0015] The accompanying drawings, which are included in and form part of this specification, illustrate exemplary embodiments, features, and aspects of this application together with the specification and serve to explain the principles of this application.

[0016] Figure 1 This diagram shows the main structure of a vulcanizing molding apparatus with a high-level hydraulic station according to an embodiment of this application. Figure 2 This is a top view of a vulcanizing molding apparatus with a high-level hydraulic station according to an embodiment of this application; Detailed Implementation Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.

[0017] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model or simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0019] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.

[0020] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented without certain specific details. In some instances, methods, means, components, and circuits well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.

[0021] Specific references Figure 1 As a vulcanizing molding device with a high-level hydraulic station according to the present invention, the device includes: a mounting bracket, a vulcanizing molding machine 130, and a high-level hydraulic station 120; the mounting bracket has a hollow structure and is provided with two or more vulcanizing molding stations, which are arranged side by side; the vulcanizing molding machine 130 is installed on the vulcanizing molding station of the mounting bracket; the high-level hydraulic station 120 is installed on the mounting bracket and is connected and communicated with the two vulcanizing molding machines 130 arranged side by side.

[0022] In this specific embodiment, by setting a high-level hydraulic station above the vulcanizing molding machine and connecting it through hydraulic pipelines, and combining it with a multi-station double-layer vulcanizing molding machine containing upper and lower mold stations, as well as a track laid between the two vulcanizing molding machines for the robotic arm to grab and transport the tire blanks, synchronous operation of the upper and lower stations and automated material transfer are achieved. Moreover, one high-level hydraulic station can control two vulcanizing molding machines. At the same time, with the addition of a grid-shaped hollow baffle for heat dissipation and guardrail safety protection, the efficiency, precision and stability of vulcanizing molding are effectively improved. It also has the advantages of high degree of automation, compact and reasonable layout, convenient maintenance and safe and reliable operation.

[0023] In this example, the high-level hydraulic station 120 includes an oil tank and hydraulic pipelines. One end of the hydraulic pipelines is connected to the oil tank, and the other end is connected to the pressure system of the vulcanizing molding machine 130. The support plate is a plate-shaped structure, located at the top center of the vulcanizing molding machine 130, which is arranged side by side. The high-level hydraulic station 120 is fixed above the vulcanizing molding machine 130 by the support plate, and the support plate can move up and down to facilitate the operator to add oil to the oil tank or perform maintenance.

[0024] In this example, a robotic arm track 110 is also included. A high-level hydraulic station 120 is set along the direction of the robotic arm track 110 and located above the track. A single high-level hydraulic station 120 can control two vulcanizing molding machines 130 at the same time. The pressure supply to the upper and lower workstations is realized through the branching design of the hydraulic pipeline.

[0025] In this example, the multi-station double-layer vulcanizing molding machine 130 includes two vulcanizing stations arranged in an upper and lower stack. Each station is equipped with an independent pressure mold, and the upper and lower stations can work synchronously through the oil tank of the high-level hydraulic station 120. The vulcanizing molding machine 130 is arranged sequentially along both sides of the robot arm track 110, with the equipment facing the track direction, which facilitates the robot arm to grasp the tire blank.

[0026] In this example, the baffles on both sides of the vulcanizing molding machine 130 adopt a grid-like hollow structure, which increases the heat dissipation area and improves the heat dissipation effect during operation, thus avoiding the high temperature of the mold from affecting the vulcanization accuracy.

[0027] In this example, a robotic arm is mounted on the robotic arm track 110. Its end effector is adapted to the contour of the vulcanizing mold, which can accurately grasp the tire blank and transport it to different work stations. The track is laid between two vulcanizing molding machines 130 to form a straight transmission path, which reduces material transportation time and improves the efficiency of automated production.

[0028] This example also includes L-shaped brackets, multiple of which are arranged sequentially along the direction of the robot arm track. The bottom of the robot arm track is fixed to the ground by the L-shaped brackets.

[0029] In this example, a guardrail is installed around the high-level hydraulic station 120 to prevent operators from accidentally contacting high-pressure components, thus improving equipment operation safety. Simultaneously, the system integrates a fault diagnosis system that can provide real-time warnings and pinpoint faults such as abnormal hydraulic station pressure, excessive temperature, and robotic arm positioning deviations. For instance, it monitors hydraulic oil temperature using sensors; when the temperature exceeds a threshold, it triggers an audible and visual alarm and displays the fault location on the control panel.

[0030] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A vulcanizing molding apparatus with a high-level hydraulic station, characterized in that, include: Mounting brackets, vulcanizing molding machine, and high-level hydraulic station; The mounting bracket has a hollow structure and is equipped with vulcanization molding stations. There are two or more vulcanization molding stations, which are arranged side by side. The vulcanizing molding machine is installed on the vulcanizing molding station of the mounting bracket; The high-level hydraulic station is mounted on the mounting bracket and is connected to and communicates with the two vulcanizing molding machines arranged in parallel.

2. The vulcanizing molding apparatus with a high-level hydraulic station according to claim 1, characterized in that, The high-level hydraulic station includes an oil tank and hydraulic pipelines, with one end of the hydraulic pipelines connected to the oil tank and the other end connected to the vulcanizing molding machine.

3. The vulcanizing molding apparatus with a high-level hydraulic station according to claim 1, characterized in that, Also includes: Support plate; The support plate is a plate-shaped structure and is installed on the top of the vulcanizing molding machine; The high-level hydraulic station is located above the support plate.

4. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 3, characterized in that, The support plate is located at the top center of the vulcanizing molding machine arranged side by side, and can move along the height direction of the vulcanizing molding machine.

5. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 4, characterized in that, It also includes robotic arm tracks, which are laid between the vulcanizing molding machines arranged side by side.

6. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 5, characterized in that, Multiple high-level hydraulic stations are provided, each corresponding to one of the vulcanizing molding machines. The high-level hydraulic stations are arranged sequentially along the layout direction of the vulcanizing molding machines and are located above the robot arm track.

7. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 6, characterized in that, The robotic arm is mounted on the track, and its end effector is adapted to the vulcanizing mold.

8. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 1, characterized in that, It also includes guardrails surrounding the elevated hydraulic station.

9. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 4, characterized in that, The vulcanizing molding machine also includes: baffles, which have a grid-like hollow structure, and there are two baffles, which are respectively vertically arranged on both sides of the vulcanizing molding mold station.

10. A vulcanizing molding apparatus with a high-level hydraulic station according to claim 7, characterized in that, It also includes L-shaped brackets, of which multiple L-shaped brackets are arranged sequentially along the direction of the robot arm track, and the bottom of the robot arm track is fixed to the ground by the L-shaped brackets.

Images