Acrylic bath processing acrylic plate baking equipment
Patent Information
- Application Number
- CN202521860225.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-29
AI Technical Summary
本实用新型的目的在于提供一种亚克力浴缸加工用亚克力板材烘烤设备,以解决了上述背景技术中提出不便于对亚克力板材烘烤产生的有害气体进行净化,加工尾气排放会影响空气环境的问题
1、该亚克力浴缸加工用亚克力板材烘烤设备,通过板材架和延伸架的设置,拉动延伸架使其在板材架的内部滑动,拧动固定螺柱将延伸架固定,可以适配不同尺寸的亚克力板材,当板材较短时,可以在烘烤室内放置多组板材架,对亚克力板材进行大批量烘烤,提高了加工效率。
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Figure CN224796132U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acrylic processing technology, and in particular to an acrylic sheet baking device for processing acrylic bathtubs. Background Technology
[0002] Acrylic has excellent weather resistance, good surface hardness and gloss, and is highly malleable, allowing it to be made into various shapes and products. In the processing of acrylic bathtubs, the acrylic sheets need to be baked.
[0003] An acrylic sheet baking device for processing acrylic bathtubs, disclosed in publication number CN216267583U, uses a drive motor to rotate a transmission rod and a rotating shell, which in turn drive a first mounting block and a second mounting block to rotate. This causes the sheet body to rotate during baking, facilitating the flipping of the sheet body during the baking process, improving the baking effect, and effectively enhancing the baking quality of the sheet body.
[0004] However, the acrylic sheet baking equipment used for processing acrylic bathtubs has the following disadvantages: it is not convenient to purify the harmful gases generated during the baking of acrylic sheets, and the exhaust gas emissions from the processing will affect the air environment. Utility Model Content
[0005] (a) Technical problems to be solved The purpose of this invention is to provide an acrylic sheet baking device for processing acrylic bathtubs, which solves the problem mentioned in the background art that it is inconvenient to purify the harmful gases generated during the baking of acrylic sheets, and that the exhaust gas emissions from the processing will affect the air environment.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: an acrylic sheet baking device for processing acrylic bathtubs, comprising a baking chamber, a bottom plate movably disposed on the inner bottom wall of the baking chamber, a rotating component fixedly installed on the top surface of the bottom plate, a sheet rack fixedly disposed on the top of the rotating component, extension racks slidably disposed on both sides of the sheet rack, blowers fixedly installed on both sides of the inner top wall of the baking chamber, an exhaust fan fixedly installed on the top surface of the baking chamber, an exhaust pipe fixedly installed on the top surface of the exhaust fan, and a purification component inserted into one side of the top surface of the exhaust pipe.
[0007] As a further embodiment of this utility model, the rotating assembly includes a servo motor, an A bevel gear, and a B bevel gear. The servo motor is fixedly mounted on the top surface of the base plate, the A bevel gear is fixedly disposed at the output end of the servo motor, and the B bevel gear meshes with one side of the A bevel gear. The rotating assembly is used to drive the plate frame to rotate slowly.
[0008] As a further embodiment of this utility model, the B bevel gear is rotatably disposed in the middle of the top surface of the base plate, and an anti-slip pad is fixedly disposed on the bottom surface of the base plate to prevent the base plate from slipping.
[0009] As a further embodiment of this utility model, fixing holes are provided around the top surface of the plate frame, and fixing studs are threaded through the internal threads of the fixing holes to fix the extension frame.
[0010] As a further embodiment of this utility model, the top surface of the extension frame is provided with a plurality of adjustment holes along the axial direction. The adjustment holes are adapted to the fixing studs, and the adjustment holes facilitate the connection of the fixing studs.
[0011] As a further embodiment of this utility model, the purification component includes a cover plate, a fiberglass plate, and an activated carbon plate. The cover plate is inserted into the top surface of the discharge pipe, the fiberglass plate is fixedly disposed on one side of the bottom surface of the cover plate, and the activated carbon plate is fixedly disposed on the other side of the bottom surface of the cover plate. The purification component is used to purify harmful gases generated during baking.
[0012] As a further embodiment of this utility model, a sealing ring is fitted onto the surface of the cover plate, and a handle is fixedly provided on the top surface of the cover plate. The sealing ring is used to seal the connection between the cover plate and the discharge pipe.
[0013] As a further embodiment of this utility model, cavities are provided on both sides of the inner wall of the baking chamber, and electric heating plates are fixedly installed inside the cavities for baking acrylic sheets.
[0014] As a further embodiment of this utility model, a temperature controller is electrically connected to one side of the heating plate. The temperature controller is fixedly installed on the top of the outer surface of the baking chamber and is used to control the heating temperature of the heating plate.
[0015] As a further embodiment of this utility model, both sides of the baking chamber are hinged with chamber doors, and a handle is fixedly installed on one side of each chamber door for opening and closing the chamber door.
[0016] (III) Beneficial Effects This utility model provides an acrylic sheet baking device for processing acrylic bathtubs, which has the following beneficial effects: 1. This acrylic sheet baking equipment for processing acrylic bathtubs, through the setting of sheet rack and extension rack, pulls the extension rack to make it slide inside the sheet rack, and screws the fixing stud to fix the extension rack, can adapt to acrylic sheets of different sizes. When the sheet is short, multiple sets of sheet racks can be placed in the baking chamber to bake acrylic sheets in large batches, which improves processing efficiency.
[0017] 2. This acrylic sheet baking equipment for processing acrylic bathtubs uses a rotating component and a blower fan. The heating plate heats up after being powered on, baking the acrylic sheet. The servo motor drives the A bevel gear to rotate, which in turn drives the B bevel gear to rotate, causing the sheet rack to rotate slowly. The blower fan is turned on, so that the heat inside the baking chamber flows and is distributed evenly, achieving the effect of evenly baking the acrylic sheet.
[0018] 3. The acrylic sheet baking equipment for processing acrylic bathtubs, through the setting of purification components, turns on the exhaust fan to discharge the harmful gases generated during the baking of acrylic sheets, the fiberglass board removes the tiny particulate matter in the exhaust gas, and the activated carbon board further purifies the gas, preventing the discharge of harmful gases from affecting the air environment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the sheet metal rack and extension rack structure of this utility model; Figure 3 This is a schematic diagram of the rotating component structure of this utility model; Figure 4 This is a schematic diagram of the exhaust fan and purification component of this utility model; Figure 5 This is a schematic diagram of the cross-sectional structure of the drying chamber of this utility model; Figure 6 This is a schematic diagram of the structure of the blower fan of this utility model.
[0020] In the diagram: 1. Baking chamber; 2. Base plate; 3. Rotating assembly; 301. Servo motor; 302. A bevel gear; 303. B bevel gear; 4. Sheet rack; 5. Extension rack; 6. Blowing fan; 7. Exhaust fan; 8. Discharge pipe; 9. Purification assembly; 901. Cover plate; 902. Fiberglass board; 903. Activated carbon board; 10. Anti-slip mat; 11. Fixing studs; 12. Heating plate; 13. Chamber door. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0022] Please see Figures 1 to 6This utility model provides a technical solution: an acrylic sheet baking device for processing acrylic bathtubs, including a baking chamber 1, a bottom plate 2 movably arranged on the inner bottom wall of the baking chamber 1, a rotating component 3 fixedly installed on the top surface of the bottom plate 2, a sheet rack 4 fixedly arranged on the top of the rotating component 3, and extension racks 5 slidably arranged on both sides of the sheet rack 4. By setting the sheet rack 4 and the extension racks 5, the extension racks 5 can be pulled to slide inside the sheet rack 4, and the extension racks 5 can be fixed by turning the fixing studs 11. It can adapt to acrylic sheets of different sizes. When the sheet is short, multiple sets of sheet racks 4 can be placed in the baking chamber 1 to bake the acrylic sheets in large batches, thereby improving processing efficiency. Fans 6 are fixedly installed on both sides of the top wall inside the baking chamber 1. With the setting of the rotating component 3 and the fans 6, the heating plate 12 heats up after being powered on, and bakes the acrylic sheet. The servo motor 301 drives the A bevel gear 302 to rotate, which in turn drives the B bevel gear 303 to rotate, so that the sheet rack 4 rotates slowly. The fans 6 are turned on, so that the heat inside the baking chamber 1 flows and is distributed evenly, achieving the effect of baking the acrylic sheet evenly. An exhaust fan 7 is fixedly installed on the top surface of the baking chamber 1. An exhaust pipe 8 is fixedly installed on the top surface of the exhaust fan 7. A purification component 9 is inserted into one side of the top surface of the exhaust pipe 8. By setting the purification component 9, the exhaust fan 7 is turned on to exhaust the harmful gases generated during the baking of acrylic sheets. The fiberglass board 902 removes the tiny particulate matter in the exhaust gas, and the activated carbon board 903 further purifies the gas to prevent harmful gases from being discharged and affecting the air environment.
[0023] The rotating assembly 3 includes a servo motor 301, an A bevel gear 302, and a B bevel gear 303. The servo motor 301 is fixedly mounted on the top surface of the base plate 2, the A bevel gear 302 is fixedly mounted on the output end of the servo motor 301, and the B bevel gear 303 meshes with one side of the A bevel gear 302.
[0024] By setting the rotating component 3, the servo motor 301 drives the A bevel gear 302 to rotate, which in turn drives the B bevel gear 303 to rotate, so that the sheet frame 4 rotates slowly, which facilitates the uniform heating of the acrylic sheet.
[0025] B bevel gear 303 is rotatably mounted in the middle of the top surface of the base plate 2, and an anti-slip pad 10 is fixedly mounted on the bottom surface of the base plate 2.
[0026] The anti-slip pad 10 increases the friction of the base plate 2.
[0027] Fixing holes are provided around the top surface of the board frame 4, and fixing studs 11 are inserted through the internal threads of the fixing holes.
[0028] The fixing stud 11 serves to connect and fix the plate frame 4 and the extension frame 5.
[0029] The top surface of the extension frame 5 has several adjustment holes along the axial direction, and the adjustment holes are adapted to the fixing studs 11.
[0030] The adjustment hole serves to connect and fix the stud 11.
[0031] The purification component 9 includes a cover plate 901, a fiberglass board 902, and an activated carbon board 903. The cover plate 901 is inserted into the top surface of the discharge pipe 8, the fiberglass board 902 is fixedly installed on one side of the bottom surface of the cover plate 901, and the activated carbon board 903 is fixedly installed on the other side of the bottom surface of the cover plate 901.
[0032] By setting the purification component 9, the exhaust fan 7 is turned on to discharge the harmful gases generated by baking the acrylic sheet. The fiberglass board 902 removes the tiny particulate matter in the exhaust gas, and the activated carbon board 903 further purifies it.
[0033] A sealing ring is fitted onto the surface of the cover plate 901, and a handle is fixedly installed on the top surface of the cover plate 901.
[0034] The handle serves to open and close the cover 901.
[0035] The baking chamber 1 has cavities on both sides of its inner wall, and heating plates 12 are fixedly installed inside the cavities.
[0036] The heating plate 12 is used to bake the acrylic sheet.
[0037] A temperature controller is electrically connected to one side of the heating plate 12, and the temperature controller is fixedly installed on the top of the outer surface of the baking chamber 1.
[0038] The temperature controller is used to control the heating temperature of the heating plate 12.
[0039] Both sides of the baking chamber 1 are hinged with doors 13, and a handle is fixedly installed on one side of the doors 13.
[0040] The handle serves to open and close the door 13.
[0041] In this invention, the working steps of the device are as follows: First step: Pull the extension frame 5 to slide inside the sheet frame 4, and tighten the fixing stud 11 to fix the extension frame 5. It can be adapted to acrylic sheets of different sizes. When the sheet is short, multiple sets of sheet frames 4 can be placed in the baking chamber 1 to bake the acrylic sheets in batches, which improves the processing efficiency. The second step: After the electric heating plate 12 is powered on, it heats up and bakes the acrylic sheet. The servo motor 301 drives the A bevel gear 302 to rotate, which in turn drives the B bevel gear 303 to rotate, so that the sheet frame 4 rotates slowly. The blower 6 is turned on so that the heat inside the baking chamber 1 flows and distributes evenly, and the acrylic sheet is baked evenly. The third step: turn on the exhaust fan 7 to expel the harmful gases produced by baking the acrylic sheet, the fiberglass board 902 removes the tiny particulate matter in the exhaust gas, and the activated carbon board 903 further purifies the gas to prevent harmful gases from being released and affecting the air environment.
[0042] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An acrylic sheet baking device for processing acrylic bathtubs, comprising a baking chamber (1), characterized in that: The baking chamber (1) has a bottom plate (2) movably installed on its inner bottom wall. A rotating component (3) is fixedly installed on the top surface of the bottom plate (2). A plate rack (4) is fixedly installed on the top of the rotating component (3). Extension racks (5) are slidably installed on both sides of the plate rack (4). Fans (6) are fixedly installed on both sides of the inner top wall of the baking chamber (1). An exhaust fan (7) is fixedly installed on the top surface of the baking chamber (1). An exhaust pipe (8) is fixedly installed on the top surface of the exhaust fan (7). A purification component (9) is inserted into one side of the top surface of the exhaust pipe (8).
2. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 1, characterized in that: The rotating assembly (3) includes a servo motor (301), an A bevel gear (302), and a B bevel gear (303). The servo motor (301) is fixedly installed on the top surface of the base plate (2). The A bevel gear (302) is fixedly installed at the output end of the servo motor (301). The B bevel gear (303) meshes with one side of the A bevel gear (302).
3. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 2, characterized in that: The B bevel gear (303) is rotatably mounted in the middle of the top surface of the base plate (2), and the bottom surface of the base plate (2) is fixedly provided with an anti-slip pad (10).
4. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 1, characterized in that: The top surface of the plate frame (4) is provided with fixing holes around all four sides, and the internal threads of the fixing holes are provided with fixing studs (11).
5. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 4, characterized in that: The top surface of the extension frame (5) has several adjustment holes along the axial direction, and the adjustment holes are adapted to the fixing studs (11).
6. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 1, characterized in that: The purification component (9) includes a cover plate (901), a fiberglass plate (902), and an activated carbon plate (903). The cover plate (901) is inserted into the top surface of the discharge pipe (8). The fiberglass plate (902) is fixedly disposed on one side of the bottom surface of the cover plate (901), and the activated carbon plate (903) is fixedly disposed on the other side of the bottom surface of the cover plate (901).
7. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 6, characterized in that: A sealing ring is fitted onto the surface of the cover plate (901), and a handle is fixedly provided on the top surface of the cover plate (901).
8. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 1, characterized in that: The baking chamber (1) has cavities on both sides of its inner wall, and an electric heating plate (12) is fixedly installed inside the cavity.
9. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 8, characterized in that: A temperature controller is electrically connected to one side of the heating plate (12), and the temperature controller is fixedly installed on the top of the outer surface of the baking chamber (1).
10. The acrylic sheet baking equipment for processing acrylic bathtubs according to claim 1, characterized in that: Both sides of the baking chamber (1) are hinged with doors (13), and a handle is fixedly installed on one side of the door (13).
Citation Information
Patent Citations
Acrylic plate baking equipment for acrylic bathtub processing
CN216267583U