Trimming device for injection-moulded housings of sensors
Patent Information
- Application Number
- CN202521939049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0003]但目前还存在人工利用砂纸等工具手动对传感器外壳进行修整,其加工效率较为低下,且耗费人力,因此我们需要提出传感器的注塑外壳修边装置
本实用新型通过固定机构对注塑外壳进行固定,然后通过修边组件对注塑外壳进行加工,且通过设置有旋转组件,可以带动修边组件围绕注塑外壳进行旋转,便于对注塑外壳的不同位置进行修边处理,节省人力的同时还提高了加工效率。
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Figure CN224796146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sensor processing equipment technology, specifically to a sensor injection molding shell trimming device. Background Technology
[0002] Sensor injection molded housings are usually made of engineering plastics such as PBT and ABS through injection molding. For example, cylindrical regular housings such as pressure sensors and temperature sensors will have flash on the edges after injection molding due to factors such as mold closing gap and injection pressure fluctuation. Therefore, it is necessary to trim the edges of the housing.
[0003] However, the current practice of manually trimming the sensor housing using tools such as sandpaper is inefficient and labor-intensive. Therefore, we need to propose a trimming device for the injection-molded housing of the sensor. Utility Model Content
[0004] The purpose of this invention is to provide a trimming device for the injection-molded housing of a sensor, which facilitates trimming at different locations of the injection-molded housing, saves manpower and improves processing efficiency, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: The sensor's injection-molded housing trimming device includes: The base plate has a support frame fixedly installed on its top; The fixing mechanism, which is set on the base plate and support frame, is used to fix the injection molded shell; The trimming mechanism is located on the top of the base plate. The trimming mechanism includes a rotating component and a trimming component. The trimming component is located on top of the rotating component. The rotating component drives the trimming component to rotate, and trimming is performed on different positions of the injection molded shell.
[0006] Preferably, the fixing mechanism includes an electric push rod, a clamping block, a base, and two sets of anti-slip pads. The electric push rod is fixedly installed on the top of the support frame, and the bottom end of the output shaft of the electric push rod passes through the support frame and is fixedly connected to the clamping block. The base is fixedly installed at the center of the top of the base plate.
[0007] Preferably, the clamping block is located directly above the base, and the two sets of anti-slip pads are respectively bonded to the opposite end of the clamping block and the base.
[0008] Preferably, the rotating assembly includes a gear disk, a drive gear, a first drive motor, several sets of support rods, and several sets of rollers. The gear disk is rotatably mounted on the top of the base plate and meshes with the drive gear. One end of the output of the first drive motor is fixedly connected to the drive gear.
[0009] Preferably, the top of the base plate is provided with a rotating groove adapted to several sets of support rods. The several sets of support rods are arranged in a circular array inside the rotating groove. The top of each set of support rods is fixedly connected to a gear disk. Several sets of rollers are respectively rolled and installed at the bottom of the several sets of support rods, and the rollers are rolled and installed inside the rotating groove.
[0010] Preferably, the trimming assembly includes a mounting frame, a trimming roller, and a second drive motor. The mounting frame is fixedly mounted on the top of the gear disk, the trimming roller is rotatably mounted inside the mounting frame, and the top end of the trimming roller passes through the mounting frame and is fixedly connected to the second drive motor.
[0011] Preferably, the mounting frame is arranged in a U-shape, and one side of the mounting frame has a clearance groove adapted to the trimming roller.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention uses a fixing mechanism to fix the injection molded shell, and then uses a trimming component to process the injection molded shell. Furthermore, by providing a rotating component, the trimming component can be driven to rotate around the injection molded shell, which facilitates trimming processing at different positions of the injection molded shell, saving manpower and improving processing efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the trimming component of this utility model; Figure 3 This is a schematic diagram of the structure of the rotating component of this utility model; Figure 4 This is a schematic diagram of the fixing mechanism of this utility model.
[0014] In the diagram: 1. Base plate; 2. Support frame; 3. Fixing mechanism; 31. Electric push rod; 32. Clamping block; 33. Base; 34. Anti-slip pad; 4. Trimming mechanism; 41. Rotating assembly; 411. Gear disk; 412. Drive gear; 413. First drive motor; 414. Support rod; 415. Roller; 42. Trimming assembly; 421. Mounting frame; 422. Trimming roller; 423. Second drive motor. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4 This utility model provides a technical solution: The sensor injection molding shell trimming device includes: a base plate 1, on which a support frame 2 is fixedly mounted; a fixing mechanism 3, which is disposed on the base plate 1 and the support frame 2, for fixing the injection molding shell; and a trimming mechanism 4, which is disposed on the top of the base plate 1. The trimming mechanism 4 includes a rotating component 41 and a trimming component 42. The trimming component 42 is disposed on top of the rotating component 41. The rotating component 41 drives the trimming component 42 to rotate, and trimming is performed on different positions of the injection molding shell. In this embodiment, the injection molded shell is fixed by the fixing mechanism 3, and then the injection molded shell is processed by the trimming component 42. Furthermore, by providing the rotating component 41, the trimming component 42 can be driven to rotate around the injection molded shell, which facilitates trimming processing at different positions of the injection molded shell, saving manpower and improving processing efficiency. The fixing mechanism 3 includes an electric push rod 31, a clamping block 32, a base 33, and two sets of anti-slip pads 34. The electric push rod 31 is fixedly installed on the top of the support frame 2. The bottom end of the output shaft of the electric push rod 31 passes through the support frame 2 and is fixedly connected to the clamping block 32. The base 33 is fixedly installed at the center of the top of the base plate 1. In this embodiment, a cylindrical, regular injection-molded shell is placed on the base 33, and then the output shaft of the electric push rod 31 is extended and retracted to drive the clamping block 32 to move and clamp and fix the injection-molded shell. The clamping block 32 is located directly above the base 33, and two sets of anti-slip pads 34 are respectively attached to the opposite ends of the clamping block 32 and the base 33; In this embodiment, the injection molded shell is located between two sets of anti-slip pads 34. The anti-slip pads 34 can be made of rubber to prevent damage to the injection molded shell. When the pressing block 32 squeezes the injection molded shell, the injection molded shell will squeeze the two sets of anti-slip pads 34, so that the injection molded shell is firmly pressed and prevented from moving during trimming. The rotating assembly 41 includes a gear disk 411, a drive gear 412, a first drive motor 413, several sets of support rods 414 and several sets of rollers 415. The gear disk 411 is rotatably mounted on the top of the base plate 1. The gear disk 411 meshes with the drive gear 412. One end of the output end of the first drive motor 413 is fixedly connected to the drive gear 412. In this embodiment, the output shaft of the first drive motor 413 drives the drive gear 412 connected to it to rotate, and the drive gear 412 drives the gear disk 411 meshing with it to rotate, thereby enabling the trimming assembly 42 to rotate around the injection molded shell, which facilitates trimming processing at different positions of the injection molded shell. The top of the base plate 1 is provided with a rotating groove that is compatible with several sets of support rods 414. Several sets of support rods 414 are arranged in a circular array inside the rotating groove. The top of several sets of support rods 414 is fixedly connected to the gear disk 411. Several sets of rollers 415 are respectively rolled on the bottom of several sets of support rods 414, and the rollers 415 are rolled on the inside of the rotating groove. In this embodiment, the gear disk 411 is supported by the support rod 414 and the roller 415. When the gear disk 411 rotates, it will drive the support rod 414 connected to it to rotate inside the rotating groove. At the same time, the roller 415 will roll inside the rotating groove, which helps to improve the stability of the gear disk 411 and thus improve the stability of the trimming assembly 42. The trimming assembly 42 includes a mounting frame 421, a trimming roller 422, and a second drive motor 423. The mounting frame 421 is fixedly mounted on the top of the gear disk 411, and the trimming roller 422 is rotatably mounted inside the mounting frame 421. The top end of the trimming roller 422 passes through the mounting frame 421 and is fixedly connected to the second drive motor 423. In this embodiment, the output end of the second drive motor 423 drives the trimming roller 422 connected to it to rotate inside the mounting frame 421 to trim the injection molded shell. It is worth noting that the injection molded shell to be processed should be fixed by the fixing mechanism so that it can be adapted to the trimming component 42, so as to facilitate the processing of the injection molded shell; The mounting bracket 421 is arranged in a U-shape, and a clearance groove adapted to the trimming roller 422 is provided on one side of the mounting bracket 421. In this embodiment, the clearance groove can make way for the trimming roller 422 to ensure the normal rotation of the trimming roller 422. In this application, the first drive motor 413 can be a Delta ECMA-C20604RS (servo motor), the second drive motor 423 can be a Dongling DLM-06L200 (high-speed DC motor), and the trimming roller 422 can be a customized dual-material composite roller, with an outer layer of 80-mesh silicon carbide grinding wheel (used to remove thick flash) and an inner layer of high-density nylon brush (used to clean burrs). The dual-material design can complete "rough trimming + fine trimming" in one go. The grinding wheel part quickly removes flash, and the brush part cleans residual burrs simultaneously, avoiding secondary processing. It is worth noting that this application is suitable for processing the outer cylindrical surface of shells with simple structures (without complex steps or holes). In an optional embodiment, a dust-collecting mechanism may be provided on the base plate to absorb the dust generated during trimming and prevent the dust from drifting away. The dust-collecting mechanism is prior art and therefore is not shown in this document.
[0017] Working principle: When this utility model is used, the injection molded shell is fixed by the fixing mechanism 3, and then the injection molded shell is processed by the trimming component 42. The rotating component 41 can drive the trimming component 42 to rotate around the injection molded shell, which facilitates trimming processing at different positions of the injection molded shell, saving manpower and improving processing efficiency.
[0018] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A trimming device for the injection-molded housing of a sensor, characterized in that, include: The base plate (1) has a support frame (2) fixedly installed on its top. The fixing mechanism (3) is set on the base plate (1) and the support frame (2) to fix the injection molded shell; The trimming mechanism (4) is set on the top of the base plate (1). The trimming mechanism (4) includes a rotating component (41) and a trimming component (42). The trimming component (42) is set on the top of the rotating component (41). The rotating component (41) drives the trimming component (42) to rotate, and trimming is performed on different positions of the injection molded shell.
2. The sensor injection molding housing trimming device according to claim 1, characterized in that: The fixing mechanism (3) includes an electric push rod (31), a clamping block (32), a base (33) and two sets of anti-slip pads (34). The electric push rod (31) is fixedly installed on the top of the support frame (2). The bottom end of the output shaft of the electric push rod (31) passes through the support frame (2) and is fixedly connected to the clamping block (32). The base (33) is fixedly installed at the center of the top of the base plate (1).
3. The sensor injection molding housing trimming device according to claim 2, characterized in that: The clamping block (32) is located directly above the base (33), and the two sets of anti-slip pads (34) are respectively bonded to the opposite ends of the clamping block (32) and the base (33).
4. The sensor injection molding housing trimming device according to claim 1, characterized in that: The rotating assembly (41) includes a gear disk (411), a drive gear (412), a first drive motor (413), several sets of support rods (414) and several sets of rollers (415). The gear disk (411) is rotatably mounted on the top of the base plate (1). The gear disk (411) meshes with the drive gear (412). One end of the output end of the first drive motor (413) is fixedly connected to the drive gear (412).
5. The sensor injection molding housing trimming device according to claim 4, characterized in that: The top of the base plate (1) is provided with a rotating groove that is adapted to several sets of support rods (414). Several sets of support rods (414) are arranged in a ring array inside the rotating groove. The top of several sets of support rods (414) is fixedly connected to the gear disk (411). Several sets of rollers (415) are respectively rolled on the bottom of several sets of support rods (414), and the rollers (415) are rolled on the inside of the rotating groove.
6. The sensor injection molding housing trimming device according to claim 5, characterized in that: The trimming assembly (42) includes a mounting frame (421), a trimming roller (422), and a second drive motor (423). The mounting frame (421) is fixedly mounted on the top of the gear disk (411), and the trimming roller (422) is rotatably mounted inside the mounting frame (421). The top end of the trimming roller (422) passes through the mounting frame (421) and is fixedly connected to the second drive motor (423).
7. The sensor injection molding housing trimming device according to claim 6, characterized in that: The mounting bracket (421) is arranged in a U-shape, and a clearance groove adapted to the trimming roller (422) is provided on one side of the mounting bracket (421).