Rubber ring flash cutting device
Patent Information
- Application Number
- CN202522020076.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]传统切除工艺中主要依赖人工手持刀具修边或使用冲切模具进行冲压切除,但是人工修边耗时长效率低且容易修边不彻底;而冲切模具需要针对不同规格的橡胶圈单独开模,且如果定位精度不高容易导致切口不整齐,使产品质量下降
1、本实用新型通过通过电机驱动旋转盘带动定位模旋转,配合固定刀片实现飞边自动切除,单次操作时间大大缩短;同时压紧组件的旋转气缸通过波纹升降槽控制压紧轮升降,实现橡胶圈的快速压紧/释放,减少辅助时间,从而大大提高飞边切除效率。
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Figure CN224796147U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber ring processing technology, specifically a rubber ring flash removal device. Background Technology
[0002] Rubber rings, especially rubber O-rings, require compression molding and vulcanization under pressure in a mold during production. To prevent insufficient rubber, the rubber material filling the mold cavity must maintain a certain amount of interference. Excess rubber material overflowing the mold cavity forms flash. Rubber O-rings must be trimmed to obtain a product with a perfect appearance.
[0003] Traditional trimming processes mainly rely on manual hand-held cutting tools or stamping dies for trimming. However, manual trimming is time-consuming, inefficient, and prone to incomplete trimming. Furthermore, stamping dies need to be individually molded for different sizes of rubber rings, and low positioning accuracy can lead to uneven cuts and reduced product quality. Therefore, we provide a rubber ring burr trimming device. Utility Model Content
[0004] The purpose of this invention is to provide a rubber ring flash trimming device to solve the problems mentioned in the background art.
[0005] This utility model can be achieved through the following technical solution: a rubber ring flash removal device, including a base plate and a rotating disk rotatably mounted at the center of the base plate. The top of the rotating disk is fixed with a positioning mold for carrying the rubber ring. The outer side of the rotating disk is provided with two clamping components that press the rubber ring onto the positioning mold and a position adjustment component for adjusting the position of the cutter to remove the flash on the inner and outer sides of the rubber ring. The two clamping components and the position adjustment component are evenly distributed around the rotating disk at equal angles.
[0006] A further technical improvement of this utility model is that: the top of the rotating disk is provided with a positioning transmission pin and an adsorption magnetic ring is embedded therein, and the bottom of the positioning mold is provided with a positioning hole that cooperates with the positioning transmission pin and is fixed by magnetic attraction through the adsorption magnetic ring.
[0007] A further technical improvement of this utility model is that: the pressing assembly includes a cover fixedly connected to the base plate, a rotary cylinder is fixed inside the cover, and a lifting shaft is installed through the top of the cover for lifting and rotating, and the lifting shaft and the rotary cylinder are slidably engaged by a spline. A connecting rod is horizontally fixed on the lifting shaft, and a mounting rod is vertically fixed at the end of the connecting rod. A buffer head is elastically connected to the bottom of the mounting rod via a spring, and a pressure wheel is rotatably mounted on the buffer head.
[0008] A further technical improvement of this utility model is that a corrugated lifting groove is opened on the side wall of the through hole at the top of the cover, and rollers are symmetrically installed on the outside of the lifting shaft. The rollers and the lifting groove roll in cooperation, and the two rollers are simultaneously at the crest or trough of the lifting groove.
[0009] A further technical improvement of this utility model is that: the position adjustment component includes a vertical mounting plate fixed to the base plate, a telescopic cylinder is mounted on the vertical mounting plate, the output end of the telescopic cylinder is connected to a slider, a threaded adjustment unit is fixed on the slider, a tool holder is fixedly connected to the output end of the threaded adjustment unit, and an outer cutting blade and an inner cutting blade are fixed on the tool holder.
[0010] A further technical improvement of this utility model is that the distance between the outer cutting blade and the inner cutting blade is adjustable, a ruler is attached to the top of the blade holder, and the inner cutting blade is slidably positioned by the ruler.
[0011] A further technical improvement of this utility model is that the transmission structure of the thread adjustment unit is exactly the same as that of the micrometer.
[0012] A further technical improvement of this utility model is that: the substrate is reserved with multiple sets of fastening threaded holes for adjusting the installation position of the clamping component and the position adjustment component when adapting to positioning molds of different specifications.
[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model achieves automatic trimming of burrs by using a motor-driven rotating disk to rotate the positioning mold, which, in conjunction with a fixed blade, greatly shortens the time for a single operation. At the same time, the rotating cylinder of the clamping component controls the lifting and lowering of the clamping wheel through a corrugated lifting groove, achieving rapid clamping / releasing of the rubber ring, reducing auxiliary time, and thus greatly improving the efficiency of burr trimming.
[0014] 2. The positioning mold of this utility model can be quickly assembled and disassembled by magnetic attraction and positioning pin. The base plate has multiple sets of threaded holes, which can flexibly adjust the installation position of the clamping component and the position adjustment component to adapt to rubber rings of different sizes, thus avoiding the cost of repeated mold opening. The rotary cutting method keeps the blade and the flash at a constant contact angle, and the cut flatness is better than the stamping process. The annular bearing groove of the positioning mold cooperates with the clamping component to ensure that the rubber ring is centered and positioned, avoiding swaying during rotation. Attached Figure Description
[0015] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a schematic diagram of the overall external structure of this utility model; Figure 2 This is a schematic diagram of the cooperation between the rotating disk and the positioning mold of this utility model; Figure 3 This is a schematic diagram of the connection structure between the cover and the lifting shaft of this utility model; Figure 4 This utility model Figure 1 A magnified view of a section at point A in the middle; Figure 5 This is a schematic diagram of the shape and structure of the lifting groove on the cover of this utility model; Figure 6 This is a schematic diagram of the elastic connection structure of the buffer head of this utility model; Figure 7 This utility model Figure 1 A magnified view of a section at point B in the middle.
[0017] In the diagram: 1. Housing; 2. Base plate; 3. Rotary disk; 4. Positioning mold; 5. Clamping assembly; 6. Position adjustment assembly; 301. Positioning transmission pin; 302. Adsorption magnetic ring; 401. Bearing groove; 402. Positioning hole; 501. Cover; 502. Rotary cylinder; 503. Lifting shaft; 504. Spline; 505. Roller; 506. Connecting rod; 507. Mounting rod; 508. Buffer head; 509. Clamping wheel; 510. Connecting pin; 511. Spring; 512. Lifting groove; 601. Vertical mounting plate; 602. Telescopic cylinder; 603. Slider; 604. Thread adjustment unit; 605. Tool holder; 606. External cutting blade; 607. Internal cutting blade; 608. Scale. Detailed Implementation
[0018] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0019] Please see Figure 1-7 As shown, a rubber ring flash trimming device includes a housing 1 and a base plate 2 fixedly mounted on its top. A rotating disk 3 is rotatably mounted on the center part of the base plate 2 via a bearing. A positioning mold 4 for bearing and positioning the rubber ring is fixedly mounted on the rotating disk 3. A position adjustment component 6 is provided on one side of the positioning mold 4 to adjust the position of the cutter to trim the flash on the inner and outer sides of the rubber ring. Two clamping components 5 are also provided on the side of the positioning mold 4 to press the rubber ring onto the positioning mold 4. The two clamping components 5 and the position adjustment component 6 are evenly arranged at equal angles on the outer side of the rotating disk 3.
[0020] Specifically, the rotating disk 3 is coaxially fixed with the output shaft of the motor. A positioning transmission pin 301 is provided at the top center of the rotating disk 3. An adsorption magnetic ring 302 is embedded in the top of the rotating disk 3. A positioning hole 402 that cooperates with the positioning transmission pin 301 is provided at the bottom center of the positioning mold 4. An annular bearing groove 401 is provided at the top of the positioning mold 4. The adsorption magnetic ring 302 is used to adsorb the positioning mold 4, so that it is adsorbed and fixed on the top of the rotating disk 3 and will not jump.
[0021] The clamping assembly 5 includes a base plate fixed to the base plate 2, a cover 501 fixed on the base plate, a rotary cylinder 502 fixedly installed inside the cover 501, and a lifting shaft 503 rotatably installed through the top of the cover 501. The bottom of the lifting shaft 503 is provided with a spline groove, and a spline 504 that mates with the spline groove is fixed at the output end of the rotary cylinder 502. A lifting groove 512 is opened on the side wall of the through hole at the top of the cover 501. The lifting groove 512 has a corrugated structure. Rollers 505 are symmetrically rotatably installed on the outside of the lifting shaft 503, and the two rollers 505 are simultaneously at the crest or trough of the lifting groove 512. A connecting rod 506 is fixedly and horizontally mounted on the top of the lifting shaft 503. An installation rod 507 is vertically fixed to the end of the connecting rod 506 by bolts. The vertical position of the installation rod 507 relative to the connecting rod 506 can be adjusted. A buffer head 508 is elastically mounted on the bottom of the installation rod 507. A pressure wheel 509 is rotatably mounted on the buffer head 508. Specifically, a connecting pin 510 is symmetrically fixed on the top of the buffer head 508. The top of the connecting pin 510 is connected to the installation rod 507 by a spring 511 for buffer sliding.
[0022] The position adjustment assembly 6 includes a vertical mounting plate 601 fixed on the base plate 2. The top of the vertical mounting plate 601 is fixed to a telescopic cylinder 602. The output end of the telescopic cylinder 602 is fixedly connected to a slider 603 that can slide up and down along the vertical mounting plate 601. A threaded adjustment unit 604 is fixed on the slider 603. A tool holder 605 is fixed on the output end of the threaded adjustment unit 604. An outer cutting blade 606 and an inner cutting blade 607 are fixed on the tool holder 605 respectively. The distance between the inner cutting blade 607 and the outer cutting blade 606 is adjustable. The inner cutting blade 607 can slide along the head of the tool holder 605 and then be fixed. The sliding distance can be read by a scale 608. It should be noted that the thread adjustment component 604 has the same structure as the micrometer, which is a mature existing technology and will not be described in detail here. Alternatively, a micrometer can be used directly as a replacement, in which case the thread adjustment component 604 and the slider 603 need to be able to slide relative to each other before the bolt is tightened. To accommodate rubber rings of different sizes, the positioning mold 4 can be changed accordingly, and the installation positions of the position adjustment component 6 and the clamping component 5 can also be adjusted. The base plate 2 has pre-drilled fastening thread holes corresponding to different specifications.
[0023] In use, the rubber ring is placed in the bearing groove 401 on the positioning mold 4. Then, the rotary cylinder 502 is started, driving the lifting shaft 503 to rotate. During the rotation, the lifting shaft 503 moves downward, and the buffer head 508 moves accordingly until it is pressed against the corresponding position on the top of the rubber ring. After being pressed, the telescopic cylinder 602 is started to descend, so that the two blades reach the inner and outer cutting positions of the rubber ring respectively. Then, the motor is started to drive the rotating disk 3 to rotate, and the positioning mold 4 rotates accordingly. After one rotation, the inner and outer sides of the rubber ring move one revolution relative to the corresponding blades, thereby cutting off the flash. The rotary cylinder 502 and the telescopic cylinder 602 are driven to drive the output end back to the initial position. The cut flash and the finished rubber ring are then taken out, thus completing one flash cutting process.
[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A device for cutting off the burrs of rubber rings, characterized in that, The device includes a substrate (2) and a rotating disk (3) rotatably mounted at the center of the substrate (2). The top of the rotating disk (3) is fixed with a positioning mold (4) for carrying the rubber ring. The outer side of the rotating disk (3) is provided with two pressing components (5) for pressing the rubber ring onto the positioning mold (4) and a position adjustment component (6) for adjusting the position of the cutter to cut off the inner and outer flash of the rubber ring. The two pressing components (5) and the position adjustment component (6) are evenly distributed around the rotating disk (3) at equal angles.
2. The rubber ring flash trimming device according to claim 1, characterized in that, The top of the rotating disk (3) is provided with a positioning transmission pin (301) and an adsorption magnetic ring (302) is embedded therein. The bottom of the positioning mold (4) is provided with a positioning hole (402) that cooperates with the positioning transmission pin (301) and is magnetically fixed by the adsorption magnetic ring (302).
3. The rubber ring flash trimming device according to claim 1, characterized in that, The pressing assembly (5) includes a cover (501) fixedly connected to the base plate (2), a rotary cylinder (502) fixed inside the cover (501), and a lifting shaft (503) installed through the top of the cover (501) for lifting and rotating. The lifting shaft (503) and the rotary cylinder (502) are slidably engaged by a spline (504). A connecting rod (506) is horizontally fixed on the lifting shaft (503), and an installation rod (507) is vertically fixed at the end of the connecting rod (506). A buffer head (508) is elastically connected to the bottom of the installation rod (507) through a spring (511), and a pressure wheel (509) is rotatably installed on the buffer head (508).
4. The rubber ring flash trimming device according to claim 3, characterized in that, The top of the cover (501) has a corrugated lifting groove (512) on the side wall of the through hole. Rollers (505) are symmetrically mounted on the outside of the lifting shaft (503). The rollers (505) and the lifting groove (512) roll together, and the two rollers (505) are simultaneously at the crest or trough of the lifting groove (512).
5. The rubber ring flash trimming device according to claim 1, characterized in that, The position adjustment assembly (6) includes a vertical mounting plate (601) fixed to the base plate (2), a telescopic cylinder (602) is mounted on the vertical mounting plate (601), the output end of the telescopic cylinder (602) is connected to a slider (603), a threaded adjustment unit (604) is fixed on the slider (603), a tool holder (605) is fixedly connected to the output end of the threaded adjustment unit (604), and an outer cutting blade (606) and an inner cutting blade (607) are fixed on the tool holder (605).
6. The rubber ring flash trimming device according to claim 5, characterized in that, The distance between the outer cutting blade (606) and the inner cutting blade (607) is adjustable. A ruler (608) is attached to the top of the blade holder (605), and the inner cutting blade (607) is slidably positioned by the ruler (608).
7. The rubber ring flash trimming device according to claim 5, characterized in that, The transmission structure of the threaded adjustment unit (604) is exactly the same as that of the micrometer.
8. The rubber ring flash trimming device according to claim 1, characterized in that, The base plate (2) has multiple sets of fastening threaded holes for adjusting the installation position of the clamping assembly (5) and the position adjustment assembly (6) when adapting to positioning molds (4) of different specifications.