A hot-fixing diamond production all-in-one machine

Abstract

The utility model discloses a kind of hot drill production integrated machines, it is related to crystal equipment technical field, including glue injection mechanism, glue scraping mechanism, drying mechanism, material stripping mechanism, first conveying mechanism and second conveying mechanism;Hot drill mould belt is equipped on the first conveying mechanism, the first conveying mechanism has the ability of conveying hot drill mould belt;Glue injection mechanism is used to inject glue to hot drill mould belt top side;Glue scraping mechanism has the ability of evenly coating and scraping hot drill mould belt top side glue;The movement path of first conveying mechanism and second conveying mechanism is equipped with drying mechanism;The drying mechanism at the first conveying mechanism is used to dry the glue on hot drill mould belt;Material stripping mechanism is set on the subsequent movement path of dried hot drill mould belt, the output end of material stripping mechanism has the ability of repeatedly vibrating and impacting hot drill mould belt back side, to make hot drill separate and fall off;Second conveying mechanism is set on the underside of material stripping mechanism, and receives the hot drill that falls off, passes through drying mechanism.

Description

TECHNICAL FIELD

[0001] The utility model relates to crystal equipment technical field, concretely is a kind of hot diamond production integrated machine. BACKGROUND

[0002] Hot diamond is the common decoration of the external decoration of various clothes, ornaments, has huge production demand, but the existing hot diamond production equipment has the following problems: glue scraping, baking material, material removal link in the hot diamond production process are independent, there is transfer loss when material is transferred between these links, reduces the production yield, and the split type production and transfer process need to consume additional labor cost;The existing hot diamond production equipment cannot realize sufficient automatic material removal, which can cause product to stick and remain on the mold belt, affecting the continuous production of mold belt;The existing hot diamond production equipment has the defect that the product is not completely dried, and the product will stick and clump. INVENTION CONTENTS

[0003] In view of the above background technology, a hot diamond production integrated machine is proposed, which integrates various split links of hot diamond production, reduces transfer components, reduces material loss, and improves the equipment of baking and material removal link to achieve better baking and material removal effect.

[0004] The utility model discloses a kind of hot diamond production integrated machine, including glue injection mechanism, glue scraping mechanism, drying mechanism, material removal mechanism, first conveying mechanism and second conveying mechanism;Special hot diamond mold belt is provided on the first conveying mechanism, and the first conveying mechanism has the ability of conveying hot diamond mold belt;Glue injection mechanism is used to pour glue on the top side of hot diamond mold belt;Glue scraping mechanism has the ability that glue on the top side of hot diamond mold belt is evenly coated and scraped;Drying mechanism is provided on the movement path of first conveying mechanism and second conveying mechanism;The drying mechanism at the first conveying mechanism is used to dry the glue on the hot diamond mold belt, to make it solidify into hot diamond;Material removal mechanism is arranged on the subsequent movement path of hot diamond mold belt of drying, and the output end of material removal mechanism has the ability that hot diamond mold belt back side is repeatedly vibrated and impacted, to make solidified hot diamond separate and fall off;Second conveying mechanism is arranged on the underside of material removal mechanism, to receive the hot diamond that falls off, and hot diamond is driven by second conveying mechanism, passes through drying mechanism.

[0005] As a further improvement of this utility model, the stripping mechanism includes a mold loosening unit, a tapping unit, and an air knife unit; the mold loosening unit is provided with a hot-drill mold belt, which has the ability to bend the hot-drill mold belt at multiple different angles in the length direction, so as to loosen the hot-drill and the surface of the hot-drill mold belt; the output end of the tapping unit has the ability to periodically tap the hot-drill mold belt, and the relative contact position between the output end of the tapping unit and the hot-drill mold belt changes periodically, which has the ability to apply wave impact to the contact part of the hot-drill mold belt, so as to make the hot-drill fall off and separate; the air knife unit is arranged on the movement path of the hot-drill mold belt passing through the tapping unit, and has the ability to blow air onto the surface of the hot-drill mold belt, so as to blow off the hot-drill adhering to the surface of the hot-drill mold belt.

[0006] As a further improvement of this utility model, the loosening unit includes several parallel support rollers, each of which is at at least two different horizontal heights. Adjacent support rollers are located on the top and back sides of the hot rhinestone die belt, respectively. The roller surfaces of the support rollers are pressed tightly against the hot rhinestone die belt, so that the hot rhinestone die belt can be bent continuously at multiple different angles.

[0007] As a further improvement of this utility model, the patting unit includes a patting roller parallel to the width direction of the hot-drilling mold belt, the patting roller having the ability to rotate around the horizontal axis; the patting roller extends radially to form a plurality of striking hammers, the striking hammers being distributed on different planes along the horizontal axis of the patting roller, and rotating around the axis with the patting roller; the length X of the striking hammer along the radial direction of the patting roller is greater than the minimum interval distance D between the patting roller and the hot-drilling mold belt.

[0008] As a further improvement of this utility model, the air knife unit includes an air knife head and a top plate; the air knife head is arranged parallel to the width direction of the hot-drilling mold strip, and an air outlet is opened at the end of the air knife head, pointing towards the top side of the hot-drilling mold strip; one end of the top plate is tightly pressed against the back side of the hot-drilling mold strip, and the hot-drilling mold strip forms an acute angle bend at the pressing point, and the bend of the hot-drilling mold strip corresponds to the air outlet at intervals, and the airflow sprayed from the air outlet can blow the product off the hot-drilling mold strip.

[0009] As a further improvement of this utility model, the drying mechanism includes a solidification drying tunnel and a drying drying tunnel; the solidification drying tunnel is set on the movement path of the first conveying mechanism, and the hot-drill mold belt is driven by the first conveying mechanism to pass through the interior of the solidification drying tunnel; the drying drying tunnel is set on the movement path of the second conveying mechanism, and is set parallel to the lower side of the solidification drying tunnel, and the hot-drill is driven by the second conveying mechanism to pass through the interior of the drying drying tunnel.

[0010] As a further improvement of this utility model, the upper and lower parts of the solidification drying tunnel are indirectly rotatably connected, and the upper part of the solidification drying tunnel has the ability to rotate and separate from the lower part, which can facilitate the inspection and maintenance of the drying tunnel.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention integrates all stages of the original separate hot-fix rhinestone production process into a single piece of equipment, saving labor costs, eliminating material transfer between stages, and avoiding unnecessary product losses during transfer. In the original separate production process, the mold cooled down during transfer after material removal, and the glue was directly poured into the cooled mold, which easily caused air bubbles to form in the glue, resulting in defective products. The circular production of this invention avoids this situation and improves the product yield. Furthermore, this invention adopts a dual-drying tunnel structure, with a separate drying tunnel for secondary drying of the hot-fix rhinestones in addition to the solidification drying tunnel for glue solidification, removing residual moisture from the hot-fix rhinestones and preventing them from sticking together and clumping. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model (several identical and repeated mechanisms are omitted in the figure); Figure 2 This is a schematic diagram of the material unloading mechanism of this utility model; Figure 3 This is a schematic diagram of the loosening unit of this utility model; Figure 4 This is a schematic diagram of the structure of the striking unit of this utility model; Figure 5 This is a side view of the striking roller and striking hammer of this utility model; Figure 6 This is a front view of the striking roller and striking hammer of this utility model; Figure 7 This is a schematic diagram of the structure of the air knife unit of this utility model; Figure 8 This is an enlarged schematic diagram of the air knife unit of this utility model; Figure 9 This is a schematic diagram of the structure of the air knife head and top plate of this utility model; Figure 10 This is a schematic diagram of the structure of the glue injection mechanism, glue scraping mechanism, and first conveying mechanism of this utility model; Figure 11 This is a schematic diagram of the solidification drying tunnel, the drying tunnel, and the second conveying mechanism of this utility model (specifically...). Figure 1 (Schematic diagram of the drying mechanism on the rightmost side) 1. Unloading mechanism; 11. Mold loosening unit; 111. Support roller; 12. Beating unit; 121. Beating roller; 122. Impact hammer; 13. Air knife unit; 131. Air knife head; 1311. Air outlet; 132. Top plate; 2. Drying mechanism; 21. Solidification drying tunnel; 22. Drying drying tunnel; 31. Glue injection tank; 32. Glue roller; 33. Scraper; 41. First plate chain conveyor belt; 42. Second plate chain conveyor belt. Detailed Implementation

[0013] Specific Implementation Example 1: Please refer to the appendix Figure 1 -Appendix Figure 11 A hot-rhine diamond production integrated machine includes a frame, a glue injection mechanism, a glue scraping mechanism, a drying mechanism 2, a stripping mechanism 1, a hot-rhine diamond mold belt, a first conveyor mechanism, and a second conveyor mechanism.

[0014] The hot-rhine die belt is an elastic or flexible belt, and a hot-rhine pattern groove is formed on the top side (i.e., outer surface) of the hot-rhine die belt. The first conveying mechanism consists of two parallel and spaced first plate chain conveyor belts 41. The first plate chain conveyor belts 41 are horizontally arranged on the upper side of the frame. The hot-rhine die belt is provided on the surface of the first plate chain conveyor belts 41. The upper part of the hot-rhine die belt is attached to the upper surface of the upper first plate chain conveyor belt 41, and the lower part of the hot-rhine die belt is attached to the upper surface of the lower first plate chain conveyor belt 41. The hot-rhine die belt rotates clockwise under the drive of the two first plate chain conveyor belts 41.

[0015] The glue injection mechanism is located on the upper left side of the frame, directly above the hot-rhine mold belt. Specifically, it includes a glue injection tank 31, which is connected to the frame via a movable connecting rod. It moves back and forth above the hot-rhine mold belt. The glue injection tank 31 is equipped with a stirring mechanism. During the back and forth movement, it pours the fully stirred glue into the hot-rhine mold groove on the top side of the hot-rhine mold belt below.

[0016] To the right of the glue injection mechanism, a glue scraping mechanism is provided, positioned parallel to the top of the hot-fix rhinestone mold belt. This mechanism includes a glue roller 32, a scraper 33, and a parallel conveyor belt. The parallel conveyor belt is located at the upper left end of the first plate chain conveyor belt 41, and the hot-fix rhinestone mold belt on this section overlaps the upper side of the parallel conveyor belt. The glue roller 32 and scraper 33 are positioned above the parallel conveyor belt, spaced apart along the length of the hot-fix rhinestone mold belt. Both ends of the glue roller 32 and scraper 33 are rotatably connected to the frame. The roller surface of the glue roller 32 and the lower end of the scraper 33 abut against the upper surface of the hot-fix rhinestone mold belt. The glue roller 32 rotates around its axis, spreading the glue accumulated on the contact surface of the hot-fix rhinestone mold belt with its roller surface, while the lower end of the scraper 33 evenly smooths the glue in the grooves of the hot-fix rhinestone mold belt.

[0017] To the right of the scraping mechanism, the drying mechanism 2 is sequentially connected, with a solidification tunnel 21 at its upper part. A first plate chain conveyor belt 41, located on the upper side, extends into the solidification tunnel 21 until it reaches the rightmost end of the drying mechanism 2. The hot-fix rhinestone mold belt, driven by the first plate chain conveyor belt 41, traverses the solidification tunnel 21 from left to right. As it traverses the solidification tunnel 21, the adhesive in the mold groove solidifies to form a solid hot-fix rhinestone. The first plate chain conveyor belt 41, located on the lower side, extends to the junction of the scraping mechanism and the solidification tunnel 21.

[0018] A stripping mechanism 1 is provided on the lower middle side of the drying mechanism 2. The stripping mechanism 1 is used to remove the solidified hot rhinestone products on the hot rhinestone mold belt. The hot rhinestone mold belt extends from the right end opening of the solidification drying channel 21 and moves from the bottom of the solidification drying channel 21 through the stripping mechanism 1 in a right-to-left direction, thus completing the process of removing and separating the hot rhinestones from the hot rhinestone mold belt.

[0019] A second plate chain conveyor belt 42 is provided below the unloading mechanism 1. The second plate chain conveyor belt 42 is parallel to the first plate chain conveyor belt 41 at intervals. It extends from the lower left side of the unloading mechanism 1 to the lower right side of the opening of the solidification drying tunnel 21. The hot-fix rhinestones separated from the unloading mechanism 1 fall onto the second plate chain conveyor belt 42 and are transported to the right. In the area between the right end of the unloading mechanism 1 and the right end of the solidification drying tunnel 21, a drying tunnel 22 is provided. The drying tunnel 22 is arranged parallel to the lower right side of the solidification drying tunnel 21. The right side of the second plate chain conveyor belt 42 extends through the interior of the drying tunnel 22 to perform secondary drying on the hot-fix rhinestones during transportation, remove residual moisture from the hot-fix rhinestones, and prevent the hot-fix rhinestones from sticking together.

[0020] Specifically, the stripping mechanism 1 includes a mold loosening unit 11, a tapping unit 12, and an air knife unit 13.

[0021] The mold loosening unit 11, located on the right side of the stripping mechanism 1, is used to loosen the solidified hot rhinestone from the mold groove on the hot rhinestone mold strip. Figure 3 As shown, the mold loosening unit 11 includes six support rollers 111, which are arranged parallel to each other along the width of the hot-drill mold strip. The two ends of the support rollers 111 are rotatably connected to the frame and have the ability to rotate around their axis. The six support rollers are distributed at three different horizontal heights, with two rollers in the upper right, three in the middle left, and one in the lower left. The hot-drill mold strip is tightly mounted on the roller surface of each support roller 111 as shown in the figure. At this time, the top side of the hot-drill mold strip is located on the lower side. Under the mounting method shown in the figure, the hot-drill mold strip is continuously bent at multiple different angles. The hot-drill embedded in the mold groove gradually loosens and separates from the surface of the mold groove during bending, showing a tendency to fall off, so as to facilitate the material removal of the subsequent unit.

[0022] The output end of the tapping unit 12 can periodically output impacts to the back side of the hot-rhine mold to cause the hot-rhine to detach. The tapping unit 12 is located in the middle part of the stripping mechanism 1, to the left of the mold release unit 11. Figure 4 As shown, the tapping unit 12 includes a tapping roller 121, which is arranged along the width direction of the hot-rhine die strip and is positioned parallel to and directly above the hot-rhine die strip. Figure 5 As shown, 43 striking hammers 122 are fixedly connected to the roller surface of the striking roller 121. The radial extension length X of the striking hammers 122 along the striking roller 121 is greater than the minimum interval distance D between the striking roller 121 and the hot-rhine mold belt. The 43 striking hammers 122 are divided into two groups with opposite extension directions and are fixedly connected to the striking roller 121. The first group of striking hammers 122 extends radially upward along the striking roller 121, with the same interval distance between each pair of adjacent striking hammers 122. The second group of striking hammers 122 extends radially downward along the striking roller 121, with each striking hammer 122 in the second group corresponding to a gap in the first group, forming a corresponding interlaced arrangement. A ball bearing is rotatably connected to the end of each striking hammer 122 away from the fixed end, and the rotation axis of the ball bearing is parallel to the central axis of the striking roller 121. When the striking roller 121 rotates around the axis, the ball bearing on the striking hammer 122 periodically abuts against the back side of the hot-rhine mold belt, simulating the action of vibrating and striking the hot-rhine mold belt to apply impact to the hot-rhine mold belt and shake off the hot-rhine products; and because the two sets of striking hammers 122 are arranged in a mutually interlocking manner, the point of application of the impact force applied to the hot-rhine mold belt will produce periodic fluctuations, which can promote the removal of hot-rhine products.

[0023] The air knife unit 13 is located to the left of the tapping unit 12 and is used to blow air onto the top side of the hot-rhine mold strip passing through the tapping unit 12 to blow off the hot-rhines adhering to the top side. For example... Figures 7-9As shown, the air knife unit 13 includes an air knife head 131 and a top plate 132. The top plate 132 is a plate with a length greater than the width of the hot-drilling mold strip. The top plate 132 has an acute angle along its length. Both ends of the top plate 132 are detachably connected to the frame. The length of the top plate 132 is parallel to the width of the hot-drilling mold strip. The acute angle of the top plate 132 abuts against the back side of the hot-drilling mold strip. When the hot-drilling mold strip passes through the abutment point, it forms an acute angle bend, which helps to separate any remaining hot-drilling material from the wall of the hot-drilling mold strip. The air knife head 131 is positioned along the width of the hot-drilling mold strip. The length of the air knife head 131 is greater than the width of the hot-drilling mold strip. The inner side of the air knife head 131 is hollow, and an inclined, converging air outlet 1311 is formed at one end along its length. The air outlet 1311 points towards the top side of the hot-drilling mold strip and corresponds to the bend in the hot-drilling mold strip. During operation, high-pressure airflow is introduced into the air knife head 131. Guided by the air outlet 1311, the high-pressure airflow impacts the bend of the hot-rhine mold belt and blows off the hot-rhine.

[0024] from Figure 1 The left side of the equipment shown depicts the hot-rhine production process: The hot-drill mold belt with an empty top side hot-drill pattern groove overlaps the upper surface of the lower first plate chain conveyor belt 41 and is driven by it to be transported from right to left to the left end of the upper first plate chain conveyor belt 41; the hot-drill mold belt with an empty top side continues to overlap the upper surface of the upper first plate chain conveyor belt 41 and is driven by it to be transported from left to right; during the transport from left to right, the hot-drill mold belt first passes under the glue injection tank 31, the glue injection tank 31 injects glue into the hot-drill pattern groove on the top side of the hot-drill mold belt, the glue is spread by the coating roller 32 and flattened by the pressure of the scraper 33, and then the hot-drill mold belt enters the interior of the solidification oven 21 through the left opening, solidifies into a solid under the heating action of the solidification oven 21, until it is conveyed out from the right opening of the solidification oven 22.

[0025] The hot-rhine mold belt folds back from the lower right end and is transported from right to left to the right end of the unloading mechanism 1 located below the drying mechanism 2. Guided by the support roller 111, the hot-rhine mold belt is repeatedly bent, causing the hot-rhine to loosen from the hot-rhine mold groove. Then, after being hit by the hammer 122, most of the hot-rhine is unloaded and separated. Finally, after passing through two air knife units 13, the remaining adhered hot-rhine is blown off, completing the unloading process.

[0026] The hot-rhine mold that has been stripped is sent out from the left end of the stripping mechanism 1 and is transported from right to left on the upper surface of the first plate chain conveyor belt 41 located on the lower side, realizing cyclic production. The detached hot rhinestones fall onto the second plate chain conveyor belt 42 below the stripping mechanism 1. The hot rhinestones are transported from left to right into the drying tunnel 22. After drying the residual moisture, they are discharged from the right end of the drying tunnel 22.

[0027] Specifically, the upper and lower shells of the solidification drying tunnel 21 are an integrated structure, indirectly rotatably connected by a hinge on one side. The upper shell has the ability to rotate and separate from the lower shell. A telescopic cylinder is provided on the other side of the solidification drying tunnel 21. The fixed end and output end of the cylinder are respectively connected to the upper and lower parts of the solidification drying tunnel 21. When maintenance is required inside the solidification drying tunnel 21, the output end of the cylinder can be extended to rotate and separate the upper and lower shells of the solidification drying tunnel 21, facilitating maintenance operations.

[0028] The above description is only a preferred embodiment of the present utility model and is intended to illustrate the principle and effect of the present utility model, and is not intended to limit the present utility model. All variations, modifications and substitutions within the spirit and principle of the present design are within the protection scope of the present utility model.

Claims

1. A hot-rhine diamond production integrated machine, characterized in that: It includes a glue injection mechanism, a glue scraping mechanism, a drying mechanism (2), a material removal mechanism (1), a first conveying mechanism, and a second conveying mechanism; The first conveyor mechanism is equipped with a dedicated hot-rhine mold belt, and the first conveyor mechanism has the ability to transport the hot-rhine mold belt; The glue injection mechanism is used to inject glue into the top side of the hot-rhine die; The adhesive scraping mechanism has the ability to evenly apply adhesive to the top side of the hot-rhine die; Drying mechanisms (2) are provided on the movement paths of both the first and second conveying mechanisms; the drying mechanism (2) at the first conveying mechanism is used to dry the adhesive on the hot-drill mold belt so that it solidifies into hot-drill. The stripping mechanism (1) is set on the subsequent movement path of the dried hot rhinestone mold belt. The output end of the stripping mechanism (1) has the ability to repeatedly vibrate and impact the back side of the hot rhinestone mold belt so that the solidified hot rhinestones can be separated and detached. The second conveying mechanism is located below the unloading mechanism (1) to receive the detached hot drill. The hot drill is driven by the second conveying mechanism and passes through the drying mechanism (2).

2. The integrated hot-rhine diamond production machine according to claim 1, characterized in that: The stripping mechanism (1) includes a mold loosening unit (11), a tapping unit (12), and an air knife unit (13). The mold loosening unit (11) is provided with a hot-drill mold belt and has the ability to bend the hot-drill mold belt at multiple different angles in the length direction so as to loosen the hot-drill and the surface of the hot-drill mold belt. The output end of the tapping unit (12) has the ability to periodically tap the hot-drill mold belt, and the relative contact position between the output end of the tapping unit (12) and the hot-drill mold belt changes periodically. It has the ability to apply a wave impact to the contact part of the hot-drill mold belt so as to make the hot-drill fall off and separate. The air knife unit (13) is set on the movement path of the hot-drill mold belt passing through the tapping unit (12) and has the ability to blow air onto the surface of the hot-drill mold belt so as to blow off the hot-drill adhering to the surface of the hot-drill mold belt.

3. The integrated hot-rhine diamond production machine according to claim 2, characterized in that: The loosening unit (11) includes several parallel support rollers (111), each of which is at least two different horizontal heights. Adjacent support rollers (111) are located on the top and back sides of the hot rhinestone die belt, respectively. The roller surface of the support roller (111) is pressed tightly against the hot rhinestone die belt so that the hot rhinestone die belt can be bent continuously at multiple different angles.

4. The integrated hot-rhine diamond production machine according to claim 2, characterized in that: The slapping unit (12) includes a slapping roller (121) parallel to the width direction of the hot rhinestone mold belt. The slapping roller (121) has the ability to rotate around the horizontal axis. The slapping roller (121) extends radially to form a number of striking hammers (122). The striking hammers (122) are distributed on different planes of the horizontal axis of the slapping roller (121) and rotate around the axis with the slapping roller (121). The length X of the striking hammer (122) along the radial direction of the slapping roller (121) is greater than the minimum interval distance D between the slapping roller (121) and the hot rhinestone mold belt.

5. The integrated hot-rhine diamond production machine according to claim 2, characterized in that: The air knife unit (13) includes an air knife head (131) and a top plate (132); the air knife head (131) is set parallel to the width direction of the hot-drilling mold strip, and an air outlet (1311) is opened at the end of the air knife head (131), which points to the top side of the hot-drilling mold strip; one end of the top plate (132) is pressed tightly against the back side of the hot-drilling mold strip, and the hot-drilling mold strip forms an acute angle bend at the pressing point, and the bend of the hot-drilling mold strip corresponds to the air outlet (1311) at intervals.

6. The integrated hot-rhine diamond production machine according to claim 1, characterized in that: The drying mechanism (2) includes a solidification drying tunnel (21) and a drying drying tunnel (22); the solidification drying tunnel (21) is located on the movement path of the first conveying mechanism, and the hot-drill mold is driven by the first conveying mechanism to pass through the interior of the solidification drying tunnel (21); the drying drying tunnel (22) is located on the movement path of the second conveying mechanism, and is arranged parallel to the lower side of the solidification drying tunnel (21), and the hot-drill is driven by the second conveying mechanism to pass through the interior of the drying drying tunnel (22).

7. The integrated hot-rhine diamond production machine according to claim 6, characterized in that: The upper and lower parts of the solidification drying tunnel (21) are indirectly rotatably connected, and the upper part of the solidification drying tunnel (21) has the ability to rotate and separate from the lower part.

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