Terminal feeding mechanism

Abstract

The utility model relates to the technical field of feeding mechanism, and specifically terminal feeding mechanism, including workstation, install terminal feeding module and product unloading module on the workstation, install injection molding machine on the workstation, install vibrating disc on the workstation, install first mount and second mount on the workstation, all are equipped with cutting and feeding structure on first mount and second mount, all install feeding module on first mount and second mount. Through automation operation reduces manual intervention, greatly improves production efficiency, with the help of high accuracy positioning technology, ensure that the pin and terminal base accurate alignment, guarantee the pin precision and product quality, mechanical plug terminal action unified standard, improve the stability of plug terminal, reduce the damage of mould and product unqualified caused by the difference of personnel proficiency, modular design reduces the equipment manufacturing cost and maintenance cost, improves equipment reliability and service life, and the material number modular design further reduces the cost of changing material number.

Description

Technical Field

[0001] This utility model relates to a terminal feeding mechanism, specifically a terminal feeding mechanism, and belongs to the technical field of feeding mechanisms. Background Technology

[0002] Continuous terminal feeding mechanisms are commonly used on automated production lines. They are auxiliary preparation equipment used to transport terminals as raw materials to the injection molding area. When used in conjunction with the feeding mechanism, the production line can usually ensure that the terminals can enter the target area quickly, stably, and accurately. In addition, it can also eliminate the function of terminals being crooked or missing during transportation, ensuring the normal production of the injection molding machine.

[0003] In current manual production, a large number of people are needed to match the speed of the injection molding machine to ensure the feeding speed. The skill level of the operators may affect the overall conveying and processing capacity, resulting in more production line failures. The stability of the equipment can improve the production capacity and yield. Utility Model Content

[0004] The purpose of this utility model is to provide a terminal feeding mechanism to solve the above-mentioned problems. By automating the operation, manual intervention is reduced, and production efficiency is greatly improved. With the help of high-precision positioning technology, the pins and terminal blocks are accurately aligned, ensuring pin insertion accuracy and product quality. The mechanical terminal insertion action is standardized, improving the stability of terminal insertion and reducing mold damage and product defects caused by differences in personnel proficiency. The modular design reduces equipment manufacturing and maintenance costs, improves equipment reliability and service life, and the modular design of part numbers further reduces the cost of changing part numbers.

[0005] This utility model achieves the above-mentioned objectives through the following technical solution: a terminal feeding mechanism, including a worktable, on which a terminal feeding module and a product unloading module are installed; an injection molding machine is installed on the worktable; a vibratory feeder is installed on the worktable; a first mounting base and a second mounting base are installed on the worktable; both the first and second mounting bases are provided with a cutting and feeding structure; both the first and second mounting bases are equipped with a feeding module; a waste terminal pressing cylinder, a waste terminal separating cylinder, and a CCD are installed on the worktable; a first continuous terminal is installed on the worktable; a second continuous terminal is installed on the worktable; and a receiving module is installed on the worktable.

[0006] Preferably, the cutting and feeding structure includes a terminal feeding module, and the terminal feeding module is installed on both the first mounting base and the second mounting base.

[0007] Preferably, a cutter is mounted on the first mounting base and a cutter is mounted on the second mounting base.

[0008] Preferably, a terminal distribution module is installed on the first mounting base, and a terminal distribution module is installed on the second mounting base.

[0009] Preferably, the terminal feeding module, cutter, and terminal sorting module on the first mounting base form a first cutting and feeding assembly, and the terminal feeding module, cutter, and terminal sorting module on the second mounting base form a second cutting and feeding assembly.

[0010] Preferably, the terminal feeding module is used to feed the first continuous terminal and the second continuous terminal toward the cutting direction, and the cutting tool automatically cuts the first continuous terminal and the second continuous terminal.

[0011] Preferably, a paper collection belt is installed on the workbench, which can collect the waste tape generated by the first continuous terminal and the second continuous terminal.

[0012] Preferably, the CCD is used to detect the terminal status, and the waste terminal pressing cylinder can press down and fix the cut waste terminal.

[0013] The beneficial effects of this utility model are as follows: A terminal feeding module and a product unloading module are installed on the workbench; an injection molding machine is installed on the workbench; a vibratory feeder is installed on the workbench; a first mounting base and a second mounting base are installed on the workbench; both the first and second mounting bases are equipped with a cutting and feeding structure; both the first and second mounting bases are equipped with a feeding module; a waste terminal pressing cylinder, a waste terminal separating cylinder, and a CCD are installed on the workbench; a first continuous terminal is installed on the workbench; a second continuous terminal is installed on the workbench; and a receiving module is installed on the workbench. Automation reduces manual intervention, significantly improving production efficiency. High-precision positioning technology ensures accurate alignment between the PIN pin and the terminal block, guaranteeing pin insertion accuracy and product quality. Standardized mechanical terminal insertion actions improve insertion stability and reduce mold damage and product defects caused by differences in operator skill. Modular design reduces equipment manufacturing and maintenance costs, improves equipment reliability and service life, and modular part number design further reduces the cost of changing part numbers. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connection structure between the first mounting base and the worktable of this utility model; Figure 3 for Figure 2 The diagram shows an enlarged view of the structure in section A.

[0015] In the diagram: 1. Workbench; 2. First continuous terminal; 3. Second continuous terminal; 4. Feeding and cutting structure; 401. Terminal feeding module; 402. Cutter; 403. Terminal sorting module; 5. Terminal loading module; 6. Receiving module; 7. Product unloading module; 8. Injection molding machine; 9. Paper tape take-up; 10. Vibratory feeder; 11. CCD; 12. First mounting base; 13. Second mounting base; 14. Feeding module; 15. Waste terminal pressing cylinder; 16. Waste terminal separating cylinder. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-3 As shown, the terminal feeding mechanism includes a workbench 1, on which a terminal feeding module 5 and a product unloading module 7 are installed. An injection molding machine 8 is installed on the workbench 1, a vibratory feeder 10 is installed on the workbench 1, a first mounting base 12 and a second mounting base 13 are installed on the workbench 1, both the first mounting base 12 and the second mounting base 13 are provided with a cutting and feeding structure 4, both the first mounting base 12 and the second mounting base 13 are provided with a feeding module 14, a waste terminal pressing cylinder 15, a waste terminal separating cylinder 16 and a CCD 11 are installed on the workbench 1, a first continuous terminal 2 is installed on the workbench 1, a second continuous terminal 3 is installed on the workbench 1, and a receiving module 6 is installed on the workbench 1.

[0018] As a technical optimization of this utility model, the cutting and feeding structure 4 includes a terminal feeding module 401. The terminal feeding module 401 is installed on both the first mounting base 12 and the second mounting base 13. A cutter 402 is installed on the first mounting base 12. After cutting, the workpiece enters the terminal sorting module 403. The terminal sorting module 403 sorts the cut workpieces and separates qualified workpieces from waste terminals. This sorting process is completed automatically, avoiding omissions and errors in manual sorting, ensuring that all products entering subsequent processes are qualified products, and improving production yield. The cutter 402 is installed on the second mounting base 13, and the terminal sorting module 403 is installed on the first mounting base 12.

[0019] As a technical optimization of this utility model, the terminal feeding module 401, cutter 402, and terminal sorting module 403 on the first mounting base 12 form a first cutting and feeding combination, and the terminal feeding module 401, cutter 402, and terminal sorting module 403 on the second mounting base 13 form a second cutting and feeding combination. When the workpiece is conveyed to the cutter 402, the cutter 402 automatically cuts the workpiece according to the required length of the preset part number. Automatic cutting eliminates the need for manual size control, resulting in high cutting accuracy and strong consistency, thus improving production. This improves efficiency and reduces waste caused by dimensional errors, thereby lowering production costs. The terminal feeding module 401 is used to feed the first continuous terminal 2 and the second continuous terminal 3 toward the cutter 402. The cutter 402 automatically cuts the first continuous terminal 2 and the second continuous terminal 3. A paper collection belt 9 is installed on the worktable 1, which can collect the waste belt generated by the first continuous terminal 2 and the second continuous terminal 3. The CCD 11 is used to detect the terminal status. The waste terminal pressing cylinder 15 can press down and fix the cut waste terminal.

[0020] In use, the first continuous terminal 2 and the second continuous terminal 3, which serve as the pin winding reel, are first installed on the workbench 1. Simultaneously, the vibratory feeder 10 is started, and the workpiece enters the receiving module 6 after being loaded onto the vibratory feeder 10. The receiving module 6 precisely positions and temporarily stores the workpiece, providing a stable base for subsequent pin insertion and preventing workpiece displacement before insertion, thus improving the accuracy of the insertion process. The buffer design of the receiving module 6 also protects the workpiece from damage, ensuring its initial quality. Subsequently, the feeding module 14 starts operating, precisely delivering the pins from the first continuous terminal 2 and the second continuous terminal 3 to the workpiece at the receiving module 6, achieving automatic pin insertion. This automatic insertion method replaces manual insertion. Manual alignment and insertion not only reduces human intervention but also ensures precise alignment between the pins and the workpiece, improving pin insertion accuracy and product quality. It avoids insertion deviations or damage to the workpiece or pins due to differences in operator skill. After insertion, the terminal feeding module 401 on the first mounting base 12 and the second mounting base 13 smoothly conveys the workpiece with the inserted pins towards the cutter 402. The standardized conveying action of the terminal feeding module 401 prevents workpiece skewing during conveying, reducing product defects caused by unstable conveying and ensuring the accuracy of subsequent cutting processes. When the workpiece reaches the cutter 402, the cutter 402 automatically cuts the workpiece to the required length according to the preset part number. Automatic cutting eliminates the need for manual size control. High precision and strong consistency improve production efficiency while reducing waste caused by dimensional errors, thus lowering production costs. After cutting, the workpieces enter the terminal sorting module 403, which sorts the cut workpieces, separating qualified workpieces from waste terminals. This sorting process is automated, avoiding omissions and errors in manual sorting, ensuring that only qualified products enter subsequent processes, and improving production yield. Subsequently, the feeding module 14 conveys the sorted waste terminals to the waste terminal pressing cylinder 15. The waste terminal pressing cylinder 15 moves downward to firmly press and fix the waste terminals, preventing them from shifting. Then, the waste terminal separation cylinder 16 is activated to completely separate and discharge the waste terminals, enabling rapid waste removal and avoiding... To prevent waste accumulation from affecting the production process and maintain a clean work area, the CCD11 on workbench 1 monitors the pin insertion status, cutting quality, and terminal status at each stage in real time. If any abnormalities are detected, such as missing pins, misaligned insertions, or incorrect cutting dimensions, an alarm is immediately triggered, allowing staff to stop the machine promptly for handling. This prevents the continuous production of defective products, reduces production line failure frequency, and ensures production stability. The paper collection tape 9 simultaneously collects waste tape generated from the first continuous terminal 2 and the second continuous terminal 3. Centralized collection of waste tape not only reduces manual cleaning workload and improves the working environment but also facilitates subsequent waste recycling and processing, meeting environmental protection production requirements. After sorting, qualified workpieces are conveyed to the feed inlet of injection molding machine 8.After injection molding machine 8 completes the injection molding process on the workpiece, the finished product is conveyed to the designated storage area by the product unloading module 7. The orderly conveying of the product unloading module 7 can avoid damage caused by the accumulation and collision of finished products, ensuring the quality of the finished products, while improving the smoothness of the overall production process and further improving production efficiency.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A terminal feeding mechanism, including a worktable (1), characterized in that: The workbench (1) is equipped with a terminal feeding module (5) and a product unloading module (7). The workbench (1) is equipped with an injection molding machine (8). The workbench (1) is equipped with a vibratory feeder (10). The workbench (1) is equipped with a first mounting base (12) and a second mounting base (13). The first mounting base (12) and the second mounting base (13) are both equipped with a cutting and feeding structure (4). The first mounting base (12) and the second mounting base (13) are both equipped with a feeding module (14). The workbench (1) is equipped with a waste terminal pressing cylinder (15), a waste terminal separating cylinder (16) and a CCD (11). The workbench (1) is equipped with a first continuous terminal (2). The workbench (1) is equipped with a second continuous terminal (3). The workbench (1) is equipped with a receiving module (6).

2. The terminal feeding mechanism according to claim 1, characterized in that: The cutting and feeding structure (4) includes a terminal feeding module (401), and the terminal feeding module (401) is installed on both the first mounting base (12) and the second mounting base (13).

3. The terminal feeding mechanism according to claim 2, characterized in that: A cutter (402) is mounted on the first mounting base (12), and a cutter (402) is mounted on the second mounting base (13).

4. The terminal feeding mechanism according to claim 2, characterized in that: A terminal distribution module (403) is installed on the first mounting base (12), and a terminal distribution module (403) is installed on the second mounting base (13).

5. The terminal feeding mechanism according to claim 4, characterized in that: The terminal feeding module (401), cutter (402) and terminal sorting module (403) on the first mounting base (12) form a first cutting and feeding combination, and the terminal feeding module (401), cutter (402) and terminal sorting module (403) on the second mounting base (13) form a second cutting and feeding combination.

6. The terminal feeding mechanism according to claim 4, characterized in that: The terminal feeding module (401) is used to feed the first continuous terminal (2) and the second continuous terminal (3) toward the cutter (402), and the cutter (402) automatically cuts the first continuous terminal (2) and the second continuous terminal (3).

7. The terminal feeding mechanism according to claim 1, characterized in that: The workbench (1) is equipped with a paper collection belt (9), which can recycle the waste belt generated by the first continuous terminal (2) and the second continuous terminal (3).

8. The terminal feeding mechanism according to claim 1, characterized in that: The CCD (11) is used to detect the terminal status, and the waste terminal pressing cylinder (15) can press down and fix the cut waste terminal.

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