An anti-fouling device for a cooling device for straw production
Patent Information
- Application Number
- CN202522030867.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0003]在吸管生产冷却装置的防污系统中,进风口滤尘板是阻隔外界粉尘杂质进入冷却通道的关键部件,滤尘板在长时间时候,其表面容易粘附堆积较大的粉尘杂质,影响气流的流通效率,现有技术主要依赖人工停机清理,操作人员需拆卸滤板后用压缩空气吹扫或毛刷清洁,清理操作较为繁琐,清理不便,清理效率较低,同时在清理过程中,粉尘容易四处飞扬,容易造成二次扬尘污染
[0012]与现有技术相比,本实用新型具有如下有益效果:需要对滤尘板进行清理时,通过设置的转调组件带动清理圆板进行转动,从而通过转动的清理圆板对滤尘板的侧面上进行刷扫,并通过设置的清理组件将从滤尘板上刷扫出的粉尘杂质进行抽吸清除,避免清理时的粉尘四处飞扬,避免四处飞扬的粉尘杂质对滤尘板和进风筒内部造成二次污染的问题,有效提高对滤尘板的清理效果,提高整体清理效率,同时省去人工对滤尘板进行清理的操作,节省人力,有效减小清理工作量。
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Figure CN224796304U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of straw production equipment, specifically relating to a contamination prevention device for a straw production cooling device. Background Technology
[0002] In straw manufacturing, the cooling system is a crucial element in ensuring product quality and production efficiency. Current straw production cooling systems primarily employ a combination of air and water cooling. By precisely controlling the temperature, flow rate, and duration of the cooling medium, rapid and uniform cooling and shaping of straws made of various materials such as PP, PET, and PLA are achieved. Modern cooling systems are typically equipped with multi-stage temperature control modules that automatically adjust the cooling intensity based on the straw diameter and extrusion speed, preventing deformation or internal stress issues caused by uneven cooling. Regarding hygiene, the system utilizes food-grade stainless steel and a closed design, combined with a HEPA filtration system and UV sterilization module to effectively control the cleanliness of the production environment. An advanced intelligent control system monitors the temperature curve and product status in real time during the cooling process, ensuring that straw dimensional stability and surface finish meet industry standards.
[0003] In the anti-fouling system of the straw production cooling device, the air inlet filter plate is a key component that prevents external dust and impurities from entering the cooling channel. Over time, large amounts of dust and impurities tend to accumulate on the surface of the filter plate, affecting the airflow efficiency. Current technology mainly relies on manual cleaning after machine shutdown. Operators need to disassemble the filter plate and then blow it with compressed air or clean it with a brush. The cleaning operation is cumbersome, inconvenient, and inefficient. At the same time, dust is easily scattered during the cleaning process, which can easily cause secondary dust pollution.
[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0005] The purpose of this invention is to provide a contamination prevention device for a straw production cooling device, in order to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A contamination prevention device for a straw production cooling apparatus includes an air inlet duct, a dust filter plate fixed at the port of the air inlet duct, an internal plate inside the air inlet duct, a connecting pipe rotatably connected to the center of the internal plate, a cleaning disc fixed on the connecting pipe located on one side of the dust filter plate, a plurality of equally spaced ventilation holes through the side of the cleaning disc, a cleaning component inside the cleaning disc for cleaning dust from the dust filter plate, and a rotation component inside the air inlet duct for rotating the cleaning disc.
[0007] Preferably, the cleaning assembly includes an inner cavity formed inside the cleaning disc, the inner cavity being connected to a connecting pipe, a suction hole communicating with the inner cavity being formed on the side of the cleaning disc near the dust filter plate, and a suction pipe communicating with the inner cavity being rotatably connected to the end of the connecting pipe.
[0008] Preferably, the suction holes are provided in multiple ways, and the multiple suction holes are distributed at equal intervals.
[0009] Preferably, the cleaning disc has densely distributed bristles on the side near the dust filter plate, and the bristles are in contact with the side of the dust filter plate.
[0010] Preferably, the switching assembly includes a drive motor fixed to the side of the built-in plate, a second gear fixed to the output end of the drive motor, and a first gear meshing with the second gear fixed to the outer wall of the connecting pipe.
[0011] Preferably, a connecting rod is fixed between the built-in plate and the inner wall of the air inlet duct, and multiple connecting rods are provided and the multiple connecting rods are distributed in a ring.
[0012] Compared with the prior art, this utility model has the following beneficial effects: When the dust filter plate needs to be cleaned, the set adjustment component drives the cleaning disc to rotate, thereby brushing the side of the dust filter plate through the rotating cleaning disc, and the set cleaning component sucks away the dust and impurities brushed from the dust filter plate, avoiding dust flying everywhere during cleaning and avoiding secondary pollution of the dust filter plate and the inside of the air inlet duct caused by flying dust and impurities. It effectively improves the cleaning effect of the dust filter plate, improves the overall cleaning efficiency, and eliminates the need for manual cleaning of the dust filter plate, saving manpower and effectively reducing the cleaning workload. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the air inlet duct of this utility model. Figure 1 ; Figure 3This is a schematic diagram of the internal structure of the air inlet duct of this utility model. Figure 2 ; Figure 4 This is a partial structural diagram of the cleaning component of this utility model; Figure 5 This is a partial structural diagram of the connecting pipe of this utility model.
[0014] Explanation of key figure labels: 1. Cleaning component; 101. Suction hole; 102. Brush bristles; 103. Inner cavity; 104. Suction pipe; 2. Adjustment component; 201. First gear; 202. Second gear; 203. Drive motor; 3. Air inlet; 5. Dust filter plate; 6. Internal plate; 7. Cleaning disc; 8. Vent hole; 9. Connecting pipe; 10. Connecting rod. Detailed Implementation
[0015] The technical solution of this utility model patent will be clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0016] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] See attached document Figure 1-5A contamination prevention device for a straw production cooling apparatus includes an air inlet duct 3, a dust filter plate 5 fixed at the port of the air inlet duct 3, an internal plate 6 inside the air inlet duct 3, a connecting pipe 9 rotatably connected to the center of the internal plate 6, a cleaning disc 7 fixed on the connecting pipe 9 located on one side of the dust filter plate 5, multiple equidistant ventilation holes 8 through the side of the cleaning disc 7, a cleaning component 1 inside the cleaning disc 7 for cleaning dust from the dust filter plate 5, and a rotating component 2 inside the air inlet duct 3 for rotating the cleaning disc 7. In use, cold air from the outside environment is filtered through the dust filter plate 5 and flows into the air inlet duct 3 through the multiple ventilation holes 8 on the cleaning disc 7. The air inlet duct 3 then delivers the cold air to the cooling apparatus to cool the straws. During this process, the dust filter plate 5... 5. The filter plate 5 filters and intercepts solid particulate impurities in the air. After prolonged use, a large amount of dust and impurities accumulate on the sides of the filter plate 5, causing some blockage to the filter holes and affecting the airflow rate. When the filter plate 5 needs to be cleaned, the set adjustment component 2 drives the cleaning disc 7 to rotate, thereby brushing the sides of the filter plate 5 through the rotating cleaning disc 7. The set cleaning component 1 sucks away the dust and impurities brushed from the filter plate 5, avoiding dust flying around during cleaning and preventing secondary pollution of the filter plate 5 and the air inlet duct 3. This effectively improves the cleaning effect of the filter plate 5, increases the overall cleaning efficiency, and eliminates the need for manual cleaning of the filter plate 5, saving manpower and effectively reducing the cleaning workload.
[0019] Further as Figure 2 , Figure 3 and Figure 5 As shown, it is worth noting that the cleaning component 1 includes an inner cavity 103 inside the cleaning circular plate 7. The inner cavity 103 is connected to the connecting pipe 9. The cleaning circular plate 7 has a suction hole 101 on its side near the dust filter plate 5, which communicates with the inner cavity 103. The end of the connecting pipe 9 is rotatably connected to a suction pipe 104, which communicates with the inner cavity 103. Multiple suction holes 101 are provided and are evenly distributed. The suction pipe 104 is connected to a dust collector. A negative pressure is formed between the suction pipe 104 and the inner cavity 103, thereby suctioning and removing the dust and impurities brushed off the dust filter plate 5 through the multiple suction holes 101. This avoids dust flying everywhere during cleaning and prevents secondary pollution of the dust filter plate 5 and the inside of the air inlet duct 3 caused by flying dust and impurities. This effectively improves the cleaning effect of the dust filter plate 5, increases the overall cleaning efficiency, and eliminates the need for manual cleaning of the dust filter plate 5, saving manpower and effectively reducing the cleaning workload.
[0020] Further as Figure 3 and Figure 4As shown, it is worth noting that the cleaning disc 7 is provided with densely distributed bristles 102 on the side near the dust filter plate 5, and the bristles 102 are in contact with the side of the dust filter plate 5. In actual operation, when the cleaning disc 7 rotates, the bristles 102 on the cleaning disc 7 brush the side of the dust filter plate 5, thereby efficiently cleaning the filter holes on the dust filter plate 5 through the bristles 102.
[0021] Further as Figure 2 and Figure 5 As shown, it is worth noting that the switching assembly 2 includes a drive motor 203 fixed to the side of the built-in plate 6. A second gear 202 is fixed to the output end of the drive motor 203, and a first gear 201 that meshes with the second gear 202 is fixed to the outer wall of the connecting pipe 9. In actual operation, the drive motor 203 is started, and the output end of the drive motor 203 drives the second gear 202 to rotate. In turn, the second gear 202 and the first gear 201 work together to drive the connecting pipe 9 to rotate. This, in turn, drives the cleaning disc 7 to rotate, thereby achieving the brushing and cleaning of the dust filter plate 5.
[0022] This solution has the following working process: Cold air from the external environment is filtered by the dust filter plate 5 and then flows into the air inlet duct 3 through multiple air vents 8 on the cleaning disc 7. The air inlet duct 3 then delivers the cold air to the cooling device to cool the suction pipe. During this process, the dust filter plate 5 filters and intercepts solid particulate impurities in the air. After prolonged use, a large amount of dust and impurities accumulate on the sides of the dust filter plate 5, causing some blockage to the filter holes and affecting the airflow rate. When the dust filter plate 5 needs to be cleaned, the drive motor 203 is started to operate. The output end of 203 drives the second gear 202 to rotate, which in turn drives the connecting pipe 9 to rotate through the cooperation of the second gear 202 and the first gear 201. This, in turn, drives the cleaning disc 7 to rotate through the connecting pipe 9. The bristles 102 on the cleaning disc 7 brush the side of the dust filter plate 5, thereby efficiently cleaning the filter holes on the dust filter plate 5. The dust and impurities brushed off the dust filter plate 5 are then sucked away through multiple suction holes 101, preventing dust from flying around during cleaning and avoiding secondary pollution of the dust filter plate 5 and the inside of the air inlet duct 3 caused by the flying dust and impurities.
[0023] Further as Figure 2 As shown, it is worth noting that a connecting rod 10 is fixed between the built-in plate 6 and the inner wall of the air inlet duct 3. Multiple connecting rods 10 are provided and the multiple connecting rods 10 are distributed in a ring.
[0024] In summary: When cleaning the dust filter plate 5 is required, the rotating component 2 drives the cleaning disc 7 to rotate, thereby brushing the side of the dust filter plate 5. The cleaning component 1 then sucks away the dust and impurities brushed from the dust filter plate 5, preventing dust from flying around during cleaning and avoiding secondary pollution of the dust filter plate 5 and the air inlet duct 3. This effectively improves the cleaning effect of the dust filter plate 5, increases the overall cleaning efficiency, and eliminates the need for manual cleaning of the dust filter plate 5, saving manpower and effectively reducing the cleaning workload.
[0025] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.
Claims
1. A contamination prevention device for a straw production cooling apparatus, comprising an air inlet duct (3), characterized in that, A dust filter plate (5) is fixed at the port of the air inlet duct (3). An internal plate (6) is provided inside the air inlet duct (3). A connecting pipe (9) is rotatably connected to the center of the internal plate (6). A cleaning disc (7) located on one side of the dust filter plate (5) is fixed on the connecting pipe (9). Multiple equidistant ventilation holes (8) are opened through the side of the cleaning disc (7). A cleaning component (1) is provided inside the cleaning disc (7) to clean the dust on the dust filter plate (5). A rotating component (2) is provided inside the air inlet duct (3) to drive the cleaning disc (7) to rotate.
2. The anti-fouling device for a straw production cooling apparatus according to claim 1, characterized in that, The cleaning assembly (1) includes an inner cavity (103) opened inside the cleaning disc (7), the inner cavity (103) is connected to the connecting pipe (9), the cleaning disc (7) has a suction hole (101) connected to the inner cavity (103) on the side near the dust filter plate (5), and the end of the connecting pipe (9) is rotatably connected to a suction pipe (104) connected to the inner cavity (103).
3. The anti-fouling device for a straw production cooling apparatus according to claim 2, characterized in that, The suction holes (101) are provided in multiple ways, and the multiple suction holes (101) are distributed at equal intervals.
4. The anti-fouling device for a straw production cooling apparatus according to claim 3, characterized in that, The cleaning disc (7) has densely distributed bristles (102) on its side near the dust filter plate (5), and the bristles (102) are in contact with the side of the dust filter plate (5).
5. The anti-fouling device for a straw production cooling apparatus according to claim 1, characterized in that, The switching assembly (2) includes a drive motor (203) fixed on the side of the built-in plate (6), a second gear (202) fixed on the output end of the drive motor (203), and a first gear (201) that meshes with the second gear (202) fixed on the outer wall of the connecting pipe (9).
6. The anti-fouling device for a straw production cooling apparatus according to claim 1, characterized in that, A connecting rod (10) is fixed between the inner wall of the built-in plate (6) and the inner wall of the air inlet duct (3). There are multiple connecting rods (10) and the multiple connecting rods (10) are arranged in a ring.