Industrial control line high speed extrusion device
Patent Information
- Application Number
- CN202521988951.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-16
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-16
AI Technical Summary
[0005]本实用新型的目的在于提供一种工业控制线高速挤出装置,以解决上述背景技术中提出的水槽中的水流动性较差,不同区域水温存在差异,线缆经过时,不同部位冷却速度不一致,容易导致线缆变形或出现内部应力不均的问题
第一、本实用新型设置有水箱、进水管、水泵、抽取管、输送管、合流管和喷淋头,水泵通过抽取管从水箱中抽取水,经输送管送入合流管,再由多个等距离设置的喷淋头均匀喷洒在线缆上,相比传统水槽冷却方式,通过喷淋冷却方式提高了水的流动性,使线缆表面各部位都能与温度均匀的水充分接触,有效避免了因不同区域水温差异导致线缆不同部位冷却速度不一致的问题,从而减少线缆变形或出现内部应力不均的情况,提升了线缆的产品质量。
Smart Images

Figure CN224796309U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing equipment technology, specifically to an industrial control high-speed extrusion device for wires. Background Technology
[0002] In the production of cables for industrial control lines, screw extruders use the pressure and shearing force generated by the rotating screw to fully plasticize and uniformly mix the materials, and then form them through a die. They are commonly used equipment for extruding the insulating plastic coating on the outer surface of cable cores. After extrusion, the cables need to be cooled and shaped in time. Currently, the common method is to directly pass the cables through a water tank for cooling and then use a fan to dry them.
[0003] The prior art patent document CN214926968U discloses a high-speed extrusion device for three-layer insulated wires. The wires extruded by the extruder pass through a water tank and then enter a drying component. After passing through a wiping cloth and the air outlet of a fan, the wires are then sent out from the operation box. The wiping cloth can wipe the water off the surface of the wires, and the fan is directed at the operation box to perform air drying, so as to prevent the insulation coating from being wet and contaminating the surface of other wires, thus affecting the quality.
[0004] While the existing technology described above can cool cables using a water tank, in actual use, the water in the tank has poor flowability, and the water temperature varies in different areas. As the cable passes through, the cooling rate is inconsistent in different parts, which can easily lead to cable deformation or uneven internal stress. Secondly, impurities accumulate in the water during use, requiring frequent water changes to ensure cooling effect, resulting in a significant waste of water resources. Furthermore, the used water cannot be filtered and recycled. Therefore, we need a high-speed extrusion device for industrial control lines. Utility Model Content
[0005] The purpose of this invention is to provide a high-speed extrusion device for industrial control lines, in order to solve the problems mentioned in the background art, such as poor water flow in the water tank, temperature differences in different areas, inconsistent cooling rates at different parts when the cable passes through, which can easily lead to cable deformation or uneven internal stress.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a high-speed extrusion device for an industrial control line, comprising a mounting shell, a support frame fixedly connected to the bottom of the mounting shell, and a fixing shell fixedly connected to one side of the mounting shell, a spraying assembly provided on the outer wall of the support frame, and a filter assembly provided at the bottom of the mounting shell; The spray assembly includes a water tank, and an inlet pipe is provided on one side of the water tank. A water pump is fixedly installed on the outer wall of the support frame, and an extraction pipe is provided at one end of the water pump. A delivery pipe is provided at the other end of the water pump. A merging pipe is fixedly connected to the inner wall of the mounting shell, and a spray head is provided on the outer wall of the merging pipe. The filter assembly includes a first drain pipe, one end of which is fixedly connected to a filter seat. A threaded seat is fixedly connected to the inner wall of the filter seat, and a filter cylinder is threadedly connected to the inner wall of the threaded seat. An annular sealing block is fixedly connected to the inner wall of the filter seat, and a transparent shell is threadedly connected to the inner wall of the filter seat. A second drain pipe is fixedly connected to the inner wall of the filter seat, and a third drain pipe is provided at the bottom of the fixed shell.
[0007] Preferably, a fan is fixedly installed on the top of the fixed shell, and guide pulleys are provided on the outer wall of the fixed shell.
[0008] Preferably, one end of the extraction tube extends into the water tank.
[0009] Preferably, one end of the delivery pipe extends into the mounting housing and connects to the merging pipe.
[0010] Preferably, there are multiple spray heads, and the multiple spray heads are arranged at equal intervals on the confluence pipe.
[0011] Preferably, the outer wall of the filter cylinder is provided with external threads, and the external threads match the threads in the threaded seat.
[0012] Preferably, the inner wall of the filter seat is provided with an internal thread, and the outer wall of the transparent shell is provided with an external thread, and the external thread and the internal thread are matched with each other.
[0013] Compared with the prior art, the beneficial effects achieved by this utility model are: First, this utility model includes a water tank, an inlet pipe, a water pump, an extraction pipe, a delivery pipe, a confluence pipe, and spray heads. The water pump draws water from the water tank through the extraction pipe, delivers it to the confluence pipe through the delivery pipe, and then sprays it evenly onto the cable from multiple spray heads arranged at equal intervals. Compared with the traditional water tank cooling method, the spray cooling method improves the fluidity of the water, allowing all parts of the cable surface to fully contact the water at a uniform temperature. This effectively avoids the problem of inconsistent cooling rates in different parts of the cable due to differences in water temperature in different areas, thereby reducing cable deformation or uneven internal stress and improving the product quality of the cable.
[0014] Secondly, this utility model is equipped with a first drain pipe, a filter seat, a threaded seat, a filter cylinder, an annular sealing block, a transparent shell, a second drain pipe, and a third drain pipe. The water generated by the spraying enters the filter seat through the first drain pipe, and the filter cylinder installed in the filter seat intercepts and filters the impurities in the water. The filtered water flows into the water tank through the second drain pipe for recycling. The transparent shell makes it easy to observe the clogging of the filter cylinder, and the transparent shell and filter cylinder are easy to disassemble and clean regularly. This effectively solves the problem of water waste caused by the accumulation of impurities in the water and the need for frequent water changes in the prior art. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the mounting shell and the confluence pipe structure of this utility model; Figure 3 This is a schematic diagram of the conveying pipe and the merging pipe of this utility model; Figure 4 This is a schematic diagram of the structure of the first drain pipe and filter seat of this utility model.
[0016] The components include: 1. Mounting shell; 2. Support frame; 3. Fixing shell; 4. Spray assembly; 401. Water tank; 402. Inlet pipe; 403. Water pump; 404. Extraction pipe; 405. Delivery pipe; 406. Combination pipe; 407. Spray head; 5. Filter assembly; 501. First drain pipe; 502. Filter base; 503. Threaded base; 504. Filter cylinder; 505. Annular sealing block; 506. Transparent shell; 507. Second drain pipe; 508. Third drain pipe; 6. Fan; 7. Guide pulley. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1-4 As shown, a high-speed extrusion device for an industrial control line includes a mounting shell 1, a support frame 2 fixedly connected to the bottom of the mounting shell 1, and a fixed shell 3 fixedly connected to one side of the mounting shell 1. A spray assembly 4 is provided on the outer wall of the support frame 2, and a filter assembly 5 is provided on the bottom of the mounting shell 1. The spray assembly 4 includes a water tank 401, and an inlet pipe 402 is provided on one side of the water tank 401. A water pump 403 is fixedly installed on the outer wall of the support frame 2. A suction pipe 404 is provided at one end of the water pump 403, and a delivery pipe 405 is provided at the other end of the water pump 403. A merging pipe 406 is fixedly connected to the inner wall of the mounting shell 1, and a spray head 407 is provided on the outer wall of the merging pipe 406. The filter assembly 5 includes a first drain pipe 501, and a filter seat 502 is fixedly connected to one end of the first drain pipe 501. A threaded seat 503 is fixedly connected to the inner wall of the filter seat 502, and a filter cylinder 504 is threadedly connected to the inner wall of the threaded seat 503. An annular sealing block 505 is fixedly connected to the inner wall of the filter seat 502, and a transparent shell 506 is threadedly connected to the inner wall of the filter seat 502. A second drain pipe 507 is fixedly connected to the inner wall of the filter seat 502, and a third drain pipe 508 is provided at the bottom of the fixed shell 3.
[0019] Through the above technical solution, the water pump 403 draws water from the water tank 401 through the extraction pipe 404, sends it into the confluence pipe 406 through the delivery pipe 405, and then sprays it evenly onto the cable by multiple equally spaced spray nozzles 407. Compared with the traditional water tank cooling method, the spray cooling method improves the fluidity of the water, allowing all parts of the cable surface to fully contact the water at a uniform temperature. This effectively avoids the problem of inconsistent cooling speeds in different parts of the cable due to water temperature differences in different areas, thereby reducing cable deformation or uneven internal stress and improving the product quality of the cable. The water enters the filter seat 502 through the first drain pipe 501, where the filter cylinder 504 intercepts and filters impurities. The filtered water flows into the water tank 401 through the second drain pipe 507 for recycling. The transparent shell 506 facilitates observation of the clogging of the filter cylinder 504, and the transparent shell 506 and the filter cylinder 504 are easy to disassemble and clean regularly, effectively solving the problem of water waste caused by the accumulation of impurities in the water and the need for frequent water changes in the existing technology.
[0020] Specifically, a fan 6 is fixedly installed on the top of the fixed shell 3, and a guide pulley 7 is provided on the outer wall of the fixed shell 3.
[0021] Through the above technical solution, a fan 6 is installed. When the fan 6 works, it blows air onto the cable to dry it. A guide pulley 7 is installed to guide the cable, making it convenient for the user to reel it in. A controller is installed on the fixed shell 3. The water tank 401 is fixed on the support frame 2. A first drain pipe 501 is installed at the bottom of the mounting shell 1. A filter seat 502 is also installed at one end of the third drain pipe 508. A fourth drain pipe is installed on the filter seat 502. The fourth drain pipe is connected to the connector on the water tank 401, so that the air blown by the fan 6 onto the cable can be used. A second drain pipe 507 is connected to the connector on the water tank 401.
[0022] Specifically, one end of the extraction tube 404 extends into the water tank 401.
[0023] With the above technical solution, when the water pump 403 is working, the water in the water tank 401 can be effectively drawn through the extraction pipe 404; the water inlet pipe 402 is connected to the external water source and controlled by a valve; the outer wall of the water tank 401 is provided with an observation window, and when the water is low, water is replenished through the water inlet pipe 402.
[0024] Specifically, one end of the delivery pipe 405 extends into the mounting housing 1 and connects to the confluence pipe 406.
[0025] The above technical solution facilitates the transport of water from the conveying pipe 405 to the confluence pipe 406.
[0026] Specifically, there are multiple spray heads 407, and the multiple spray heads 407 are arranged at equal intervals on the confluence pipe 406.
[0027] The above technical solution, by setting multiple spray heads 407 at equal intervals, allows the cable to be submerged in water sprayed by multiple spray heads 407 for a long time, which facilitates the cooling of the cable.
[0028] Specifically, the outer wall of the filter cartridge 504 is provided with external threads, and the external threads match the threads inside the threaded seat 503.
[0029] Through the above technical solution, the filter cartridge 504 can be threaded into the threaded seat 503, and a sealing gasket is provided in the threaded seat 503 to enhance the sealing performance. Water flows into the filter cartridge 504, and the filter cartridge 504 filters the impurities in the water flow. The impurities remain in the filter cartridge 504, and the filtered water enters the filter seat 502 and enters the second drain pipe 507 to be discharged into the water tank 401.
[0030] Specifically, the inner wall of the filter seat 502 is provided with internal threads, and the outer wall of the transparent shell 506 is provided with external threads, and the external threads and internal threads are matched with each other.
[0031] Through the above technical solution, the transparent shell 506 can be threaded into the filter base 502. A sealing ring is provided in the annular sealing block 505, which enhances the sealing between the transparent shell 506 and the filter base 502 and prevents water leakage. By setting the transparent shell 506, it is convenient for external operators to observe the blockage of the filter cylinder 504 through the transparent shell 506.
[0032] In use, first connect the device to an external power supply. The external power supply powers the device, and the water pump 403 operates, drawing water from the water tank 401 through the extraction pipe 404. The drawn water is sent to the confluence pipe 406 inside the mounting housing 1 through the delivery pipe 405. The water is then evenly sprayed onto the cable through multiple spray nozzles 407. After spraying the cable, the water flows into the filter seat 502 through the first drain pipe 501 at the bottom of the mounting housing 1 and enters the filter cylinder 504. Impurities are intercepted and filtered by the filter cylinder 504. The filtered water enters the filter seat 502 and then flows back into the water tank 401 through the second drain pipe 507, realizing water recycling. The fan 6 on the top of the fixed housing 3 starts working, blowing air onto the cable to dry the cooled cable. The water blown off the cable enters the third drain pipe 508, is filtered, and then flows back into the water tank 401 for recycling, improving the utilization rate of water resources. This completes the entire operation. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-speed extrusion device for an industrial control line, comprising a mounting housing (1), characterized in that: The bottom of the mounting shell (1) is fixedly connected to a support frame (2), and a fixed shell (3) is fixedly connected to one side of the mounting shell (1). A spray assembly (4) is provided on the outer wall of the support frame (2), and a filter assembly (5) is provided on the bottom of the mounting shell (1). The spray assembly (4) includes a water tank (401), and an inlet pipe (402) is provided on one side of the water tank (401). A water pump (403) is fixedly installed on the outer wall of the support frame (2), and an extraction pipe (404) is provided at one end of the water pump (403). A delivery pipe (405) is provided at the other end of the water pump (403). A merging pipe (406) is fixedly connected to the inner wall of the mounting shell (1), and a spray head (407) is provided on the outer wall of the merging pipe (406). The filter assembly (5) includes a first drain pipe (501), and a filter seat (502) is fixedly connected to one end of the first drain pipe (501). A threaded seat (503) is fixedly connected to the inner wall of the filter seat (502), and a filter cylinder (504) is threadedly connected to the inner wall of the threaded seat (503). An annular sealing block (505) is fixedly connected to the inner wall of the filter seat (502), and a transparent shell (506) is threadedly connected to the inner wall of the filter seat (502). A second drain pipe (507) is fixedly connected to the inner wall of the filter seat (502), and a third drain pipe (508) is provided at the bottom of the fixed shell (3).
2. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: A fan (6) is fixedly installed on the top of the fixed shell (3), and a guide pulley (7) is provided on the outer wall of the fixed shell (3).
3. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: One end of the extraction tube (404) extends into the water tank (401).
4. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: One end of the delivery pipe (405) extends into the mounting housing (1) and connects to the merging pipe (406).
5. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: The number of spray heads (407) is multiple, and the multiple spray heads (407) are arranged at equal intervals on the confluence pipe (406).
6. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: The outer wall of the filter cylinder (504) is provided with external threads, and the external threads are matched with the threads in the thread seat (503).
7. The high-speed extrusion device for an industrial control line according to claim 1, characterized in that: The filter seat (502) has an internal thread on its inner wall, and the transparent shell (506) has an external thread on its outer wall, and the external thread and the internal thread are matched with each other.