One-step six-station double-layer bottle injection stretch blow molding machine
Patent Information
- Application Number
- CN202522211779.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]目前,大多数吹瓶机需按照固定的步骤进行加工,在步骤之间需人工对瓶胚进行转运,不能连续进行吹瓶加工,导致吹瓶机加工效率较低,且只能生产单层和单色瓶型,导致吹瓶机的生产使用效果较差
[0016]本实用新型通过两组料管、液压马达一、液压马达二和加热炮管组成两组射料模块,并分别与注塑工位一和注塑工位二相对应,依次通过注塑工位一、调温内芯组件一和调温筒组件一、注塑工位二、调温内芯组件二和调温筒组件二、吹芯工位和吹模组件、出瓶工位实现快速吹瓶加工,并可生产双层和双色瓶型,使吹瓶机的生产使用效果更好。
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Figure CN224796314U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of blow molding machine technology, specifically a one-step six-station double-layer bottle injection stretch blow molding machine. Background Technology
[0002] A blow molding machine is a device that processes plastic granules or preforms into hollow containers through a blow molding process. Its core principle is to heat and soften the plastic, then use air pressure to blow the molten material onto the inner wall of the mold to form the shape, and finally cool and demold it.
[0003] Currently, most blow molding machines require processing according to fixed steps, and the preforms need to be manually transferred between steps. They cannot perform continuous blow molding, resulting in low processing efficiency and the ability to produce only single-layer and single-color bottles, leading to poor production and usage performance. Utility Model Content
[0004] The purpose of this invention is to provide a one-step, six-station double-layer bottle injection stretch blow molding machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a one-step six-station double-layer bottle injection stretch blow molding machine, comprising a blow molding component and an injection stage module. The blow molding component includes an injection molding station one, an injection molding station two, a temperature-regulating inner core assembly one, a temperature-regulating cylinder assembly one, a temperature-regulating cylinder assembly two, a temperature-regulating inner core assembly two, the blow molding component, a blow molding station, a bottle ejection station, a servo motor, a turntable, and a lifting platform. The lifting platform is located above the top of the blow molding component. The injection molding station one is located at the rear end of one side of the top of the lifting platform, the injection molding station two is located at the front end of one side of the top of the lifting platform, the temperature-regulating inner core assembly one is located on one side of the top of the lifting platform, the temperature-regulating cylinder assembly one is located on one side of the bottom of the blow molding component, and the temperature-regulating inner core assembly one and the temperature-regulating cylinder assembly one correspond to each other. The temperature-regulating cylinder assembly two is located at the bottom of the blow molding component. At one end of the lifting platform, the second temperature-regulating inner core assembly is located at the other end of the lifting platform, and the second temperature-regulating cylinder assembly corresponds to the second temperature-regulating inner core assembly. The blow molding assembly is located at the other end of the top of the blow molding component. The core blowing station is located at the other end of the lifting platform, and the core blowing station corresponds to the blow molding assembly. The bottle outlet station is located at the rear end of the lifting platform. The servo motor is located at the top of the lifting platform. The turntable is located at the bottom of the lifting platform, and the top of the turntable is connected to the output end of the servo motor. The injection module includes a material tube, a hydraulic motor one, a hydraulic motor two, and a heating tube. Two sets of material tubes are symmetrically located at both ends of the top of the injection module. The first hydraulic motor is located at one end of the material tube, the second hydraulic motor is located at the bottom of the material tube, and the heating tube is located at the other end of the material tube.
[0006] Preferably, each of the four corners of the top of the blow molding component is provided with a support rod extending through to the top of the lifting platform, the top of the support rod is provided with a fixed platform, and a hydraulic cylinder is provided at the top of the blow molding component near the support rod.
[0007] Preferably, the blow molding component has a machine base at its bottom and a machine cover at its top.
[0008] Preferably, both injection molding station one and injection molding station two are composed of a lifting hydraulic cylinder, a positioning rod, a closing module and an injection mold, and the injection mold has an injection port on its outer side.
[0009] Preferably, both the first and second temperature-regulating inner core components consist of a fixed frame, a lifting cylinder, and a temperature-regulating core, and both the first and second temperature-regulating cylinder components consist of a lifting cylinder, a temperature-regulating cylinder, and a positioning rod.
[0010] Preferably, the blow molding station consists of a fixed frame, a lifting cylinder and an air nozzle, and the blow molding assembly consists of a movable module, an adjusting linkage and a drive motor.
[0011] Preferably, the bottle dispensing station consists of a fixed frame, a lifting cylinder, and a top plate, and the bottom of the lifting platform is provided with multiple sets of support buckles.
[0012] Preferably, the servo motor is connected to the lifting platform by bolts, and the turntable is connected to the servo motor by a rotating shaft.
[0013] Preferably, the bottom of the material tube is provided with a slider, both ends of the top of the injection module are provided with slide rails, and one end of the top of the material tube is provided with a discharge port.
[0014] Preferably, the blow molding component is connected to the machine base by bolts, and a control panel is provided at one end of the machine cover, while movable doors are provided at both ends of the machine cover.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This invention comprises two sets of injection modules consisting of two sets of material pipes, a hydraulic motor I, a hydraulic motor II, and a heating barrel, respectively corresponding to injection molding station I and injection molding station II. The process sequentially passes through injection molding station I, temperature-regulating inner core assembly I and temperature-regulating cylinder assembly I, injection molding station II, temperature-regulating inner core assembly II and temperature-regulating cylinder assembly II, blow molding station and blow molding assembly, and bottle exit station to achieve rapid blow molding processing. It can also produce double-layer and two-color bottle shapes, resulting in better production and usage performance of the blow molding machine. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model.
[0020] Figure 3 This is a schematic diagram of the blow molding module of this utility model.
[0021] Figure 4 This is a schematic diagram of the internal structure of the blow molding module of this utility model.
[0022] Figure 5 This is a schematic diagram of the bottom structure of the lifting platform of this utility model.
[0023] In the diagram: 1. Blow molding component; 101. Injection molding station one; 102. Injection molding station two; 103. Hydraulic cylinder; 104. Temperature regulating inner core assembly one; 105. Temperature regulating cylinder assembly one; 106. Temperature regulating cylinder assembly two; 107. Temperature regulating inner core assembly two; 108. Blow molding assembly; 109. Blowing core station; 110. Bottle ejection station; 111. Servo motor; 112. Turntable; 113. Support rod; 114. Lifting platform; 115. Fixed platform; 2. Injection stage module; 201. Material tube; 202. Hydraulic motor one; 203. Hydraulic motor two; 204. Heating barrel; 3. Machine base; 301. Machine cover. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-5The present invention provides an embodiment of a one-step six-station double-layer bottle injection stretch blow molding machine: The one-step six-station double-layer bottle injection stretch blow molding machine includes a blow molding component 1 and an injection stage module 2. The blow molding component 1 includes an injection molding station 101, an injection molding station 2, a temperature-regulating inner core assembly 104, a temperature-regulating cylinder assembly 105, a temperature-regulating cylinder assembly 2 106, a temperature-regulating inner core assembly 2 107, a blow molding component 108, a blow molding station 109, a bottle ejection station 110, a servo motor 111, a turntable 112, and a lifting platform 114. The lifting platform 114 is located above the top of the blow molding component 1, and the injection molding station 101 is located on one side of the top of the lifting platform 114. At the rear end, injection molding station 2 102 is located at the front end of one side of the top of the lifting platform 114. Double-layer and multi-color bottle types can be produced via injection molding stations 101 and 102. Temperature-regulating inner core assembly 104 is located on one side of the top of the lifting platform 114, and temperature-regulating cylinder assembly 105 is located on one side of the bottom of the blow molding component 1, with temperature-regulating inner core assembly 104 and temperature-regulating cylinder assembly 105 corresponding to each other. Temperature-regulating cylinder assembly 2 106 is located at the front end of the other side of the bottom of the blow molding component 1, and temperature-regulating inner core assembly 2 107 is located at the front end of the other side of the top of the lifting platform 114, with temperature-regulating cylinder assembly 2 106 and temperature-regulating inner core assembly 2 107 corresponding to each other. The blow molding assembly 108 is located on the other side of the top of the blow molding component 1, and the blow molding station 109 is located on the other side of the top of the lifting platform 114, corresponding to the blow molding assembly 108. The bottle exit station 110 is located at the rear end on the other side of the top of the lifting platform 114. The preform casting and blow molding are applicable to multi-cavity systems including: one-cavity, two-cavity, three-cavity, four-cavity, five-cavity, six-cavity, seven-cavity, and eight-cavity systems, which can be changed at any time according to product production needs. Applicable bottle mouth sizes: 8mm-80mm; applicable bottle diameters: 20mm-120mm; applicable bottle heights: 30mm-150mm. Servo motor 111. Located at the top of the lifting platform 114, the turntable 112 is located at the bottom of the lifting platform 114, and the top of the turntable 112 is connected to the output end of the servo motor 111. The servo motor 111 can drive the turntable 112 to rotate. The firing platform module 2 includes a material tube 201, a hydraulic motor 1 202, a hydraulic motor 2 203, and a heating tube 204. The two sets of material tubes 201 are symmetrically arranged at both ends of the top of the firing platform module 2. The hydraulic motor 1 202 is located at one end of the material tube 201, and the hydraulic motor 2 203 is located at the bottom of the material tube 201. It can adjust the position of the heating tube 204, which is located at the other end of the material tube 201.
[0029] Please refer to this carefully. Figure 2 , Figure 3 and Figure 4The blow molding component 1 has four support rods 113 at the top corners that extend to the top of the lifting platform 114, which provide support and can support the fixed platform 105 and the blow molding component 12, and limit the lifting and lowering movement of the lifting platform 114. The top of the support rod 113 is provided with a fixed platform 115. The top of the blow molding component 1 is provided with a hydraulic cylinder 103 near the support rod 113, which can provide power for the lifting and lowering of the lifting platform 114.
[0030] Please refer to this carefully. Figure 1 , Figure 2 , Figure 3 and Figure 4 The blow molding component 1 has a machine base 3 at its bottom and a machine cover 301 at its top to protect it. Injection molding stations 1-101 and 2-102 both consist of a lifting hydraulic cylinder, a positioning rod, a assembly module, and an injection mold. The injection mold has an injection port on its outer side for injection molding of raw materials. Temperature-regulating inner core assembly 1-104 and 2-107 both consist of a fixed frame, a lifting cylinder, and a temperature-regulating core. Temperature-regulating cylinder assembly 1-105 and 2-106 both consist of a lifting cylinder, a temperature-regulating cylinder, and a positioning rod, allowing for temperature regulation of the preform. The blow molding station 109 consists of a fixed frame, a lifting cylinder, a positioning rod, and a positioning cylinder. The blow molding assembly 108 consists of a cylinder and an air nozzle, and is composed of a movable module, an adjusting linkage, and a drive motor. It can blow mold bottle preforms. The bottle outlet station 110 consists of a fixed frame, a lifting cylinder, and an ejector plate. The bottom of the lifting platform 114 is provided with multiple sets of support buckles, which serve as limiters and facilitate the rotation of the turntable 112. The servo motor 111 is connected to the lifting platform 114 by bolts, so that the servo motor 111 is installed on the top of the lifting platform 114. The turntable 112 is connected to the servo motor 111 by a rotating shaft, and the servo motor 111 provides power for the rotation of the turntable 112.
[0031] Please refer to this carefully. Figure 1 and Figure 2 The bottom of the material tube 201 is equipped with a slider, and both ends of the top of the injection module 2 are equipped with slide rails to facilitate the position adjustment of the material tube 201 and the heating tube 204. One end of the top of the material tube 201 is equipped with a discharge port, which can inject raw materials into the material tube 201. The blow molding component 1 is connected to the machine base 3 by bolt installation. One end of the machine cover 301 is equipped with a control panel, which can control the blow molding machine. Both ends of the machine cover 301 are equipped with movable doors.
[0032] Working Principle: In use, resin raw material granules are first added to the material pipe 201 through the discharge port. After being heated and melted by the heating tube 204, the heating tube 204 is driven forward by the hydraulic motor 203 to the injection station 101, where it connects with the injection port of the preform mold for injection molding. The raw material is then injected. The hydraulic cylinder 103 drives the lifting platform 114 to connect the turntable 112 with the preform mold. Simultaneously, the hydraulic motor 202 drives the melted raw material into the preform mold. After preform molding, the hydraulic cylinder 103 moves the turntable 112 upwards, carrying the preform out of the mold. Then, the servo motor 111 rotates the preform into the temperature-controlled chamber. At position 104 of the core assembly, the temperature regulating cylinder of the temperature regulating cylinder assembly 105 is raised to the preform position, and the temperature regulating inner core of the temperature regulating inner core assembly 104 is moved into the preform to heat and regulate its temperature. After adjusting to the set temperature, the temperature regulating core of the temperature regulating inner core assembly 104 and the temperature regulating cylinder of the temperature regulating cylinder assembly 105 are returned to their original positions. Then, the preform is driven upward by the hydraulic cylinder 103 to carry it out. Then, the servo motor 111 drives the preform to rotate to position 102 of the injection molding station, and the preform is carried into the injection mold at position 102 of the injection molding station by the hydraulic cylinder 103. The second material or the second color material is added into the material tube 201 and heated through another set of heating tubes. 204 is heated and melted. Another hydraulic motor 203 drives the preform forward to the injection mold. Another hydraulic motor 202 injects the melted material into the injection mold. After the preform is formed, the hydraulic cylinder 103 drives the preform out. The servo motor 111 rotates the preform to the position of the temperature regulating cylinder assembly 106. The hydraulic cylinder 103 returns to the origin. The temperature regulating cylinder of the temperature regulating cylinder assembly 106 is moved to the preform position. At the same time, the temperature regulating inner core assembly 107 is moved into the preform to heat and adjust the preform temperature. After adjusting to the set temperature, the temperature regulating inner core assembly 107 and the temperature regulating cylinder of the temperature regulating cylinder assembly 106 are moved back to the origin. The hydraulic cylinder 103 drives the preform out. The preform is lifted to a set height, and the servo motor 111 drives the preform to rotate to the blow molding station 109. The hydraulic cylinder drives the preform downward to move it into the blow molding assembly 108. Then, the blow molding assembly 108 closes the mold, and at the same time, the blow molding station 109 drives the preform downward to the bottle mouth for blowing. After the bottle is formed, the blow molding assembly 108 and the blow molding station 109 return to the origin. The hydraulic cylinder 103 carries the formed bottle out to a set height, and the servo motor 111 rotates the formed bottle to the bottle exit station 110. The hydraulic cylinder 103 returns to the origin, and the bottle exit assembly 110 ejects the formed bottle. The above actions are repeated in six stations to achieve rapid blow molding processing.
[0033] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A one-step, six-station double-layer bottle injection stretch blow molding machine, characterized in that: include The blow molding component (1) includes an injection molding station one (101), an injection molding station two (102), a temperature-regulating inner core assembly one (104), a temperature-regulating cylinder assembly one (105), a temperature-regulating cylinder assembly two (106), a temperature-regulating inner core assembly two (107), a blow molding component (108), a blow molding station (109), a bottle ejection station (110), a servo motor (111), a turntable (112), and a lifting platform (114). The lifting platform (114) is located above the top of the blow molding component (1). The first injection molding station (101) is located at the rear end of one side of the top of the lifting platform (114). The second injection molding station (102) is located at the front end of one side of the top of the lifting platform (114). The first temperature-regulating inner core assembly (104) is located on one side of the top of the lifting platform (114). The first temperature-regulating cylinder assembly (105) is located on one side of the bottom of the blow molding component (1). (104) and temperature regulating cylinder assembly one (105) correspond to each other. The temperature regulating cylinder assembly two (106) is located at the front end of the other side of the bottom of the blow molding component (1). The temperature regulating inner core assembly two (107) is located at the front end of the other side of the top of the lifting platform (114). The temperature regulating cylinder assembly two (106) and the temperature regulating inner core assembly two (107) correspond to each other. The blow molding assembly (108) is located on the other side of the top of the blow molding component (1). The blow molding station (10) 9) The blow molding station (109) is located on the other side of the top of the lifting platform (114) and corresponds to the blow molding assembly (108). The bottle outlet station (110) is located at the rear end of the other side of the top of the lifting platform (114). The servo motor (111) is located on the top of the lifting platform (114). The turntable (112) is located at the bottom of the lifting platform (114), and the top of the turntable (112) is connected to the output end of the servo motor (111). The firing platform module (2) includes a feed tube (201), a hydraulic motor one (202), a hydraulic motor two (203), and a heating gun tube (204). The two sets of feed tubes (201) are symmetrically arranged at both ends of the top of the firing platform module (2). The hydraulic motor one (202) is located at one end of the feed tube (201), the hydraulic motor two (203) is located at the bottom of the feed tube (201), and the heating gun tube (204) is located at the other end of the feed tube (201).
2. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The blow molding component (1) has four support rods (113) at the top corners that extend to the top of the lifting platform (114). The top of the support rod (113) is provided with a fixed platform (115). The top of the blow molding component (1) is provided with a hydraulic cylinder (103) near the support rod (113).
3. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The blow molding component (1) has a machine base (3) at its bottom and a machine cover (301) at its top.
4. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: Both injection molding station one (101) and injection molding station two (102) are composed of lifting hydraulic cylinders, positioning rods, assembly modules and injection molds, and the injection molds are provided with injection ports on the outside.
5. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The temperature regulating inner core assembly one (104) and the temperature regulating inner core assembly two (107) are both composed of a fixed frame, a lifting cylinder and a temperature regulating core, and the temperature regulating cylinder assembly one (105) and the temperature regulating cylinder assembly two (106) are both composed of a lifting cylinder, a temperature regulating cylinder and a positioning rod.
6. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The blow molding station (109) consists of a fixed frame, a lifting cylinder and a blow nozzle, and the blow molding assembly (108) consists of a movable module, an adjusting rod and a drive motor.
7. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The bottle outlet station (110) consists of a fixed frame, a lifting cylinder and a top plate, and the bottom of the lifting platform (114) is provided with multiple sets of support buckles.
8. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The servo motor (111) is connected to the lifting platform (114) by bolt installation, and the turntable (112) is connected to the servo motor (111) by a rotating shaft.
9. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 1, characterized in that: The bottom of the material tube (201) is provided with a slider, both ends of the top of the injection module (2) are provided with slide rails, and one end of the top of the material tube (201) is provided with a discharge port.
10. The one-step six-station double-layer bottle injection stretch blow molding machine according to claim 3, characterized in that: The blow molding component (1) is connected to the machine base (3) by bolt installation. One end of the machine cover (301) is equipped with a control panel, and both ends of the machine cover (301) are equipped with movable doors.