Adjustable pressing depth mechanism of a flat press

Abstract

The utility model discloses a kind of flat press pressing depth adjustable mechanism, including flat press;The flat press is composed of workbench and support, first telescopic link is installed on the support upside, the bottom end of first telescopic link is installed with pressing plate, heating mechanism is installed on the pressing plate upper end and workbench bottom end, temperature sensor is installed on the heating mechanism upside, adjusting limiting mechanism is installed on the both ends of the both sides of pressing plate, infrared range finder is installed on the both sides of pressing plate at adjusting limiting mechanism side, controller is installed on the upper end of support side. The utility model infrared range finder can detect the distance between pressing plate and workbench in real time, provide data support for the accurate control of pressing depth, controller is as core control unit, receives each sensor signal and sends instruction, remote data interaction and control can be realized by wireless transceiver module, voice broadcast module can real-time broadcast equipment operating state, fault information etc., improve operation convenience and security.

Description

Technical Field

[0001] This utility model relates to the technical field of depth-adjustable mechanisms, specifically a pressing depth-adjustable mechanism for a flat press. Background Technology

[0002] The adjustable pressing depth mechanism of the flatbed press for clothing fabrics is a component that adjusts the distance between the pressing components (such as heating rollers and pressure plates) and the fabric contact surface through a specific structure, adapting to fabrics of different thicknesses (such as thin yarn and thick fleece) and ensuring the pressing (ironing, bonding, and shaping) effect. The core is "controlling the distance as needed and adapting to the fabric".

[0003] Chinese Patent No. 201822216138.1 discloses an adjustable pressing mechanism for a hydraulic press, including a base plate. Multiple rollers are rolledly connected to the lower surface of the base plate, and multiple adjusting bolts are threaded onto the lower surface of the base plate. An intermediate plate is provided on the upper side of the base plate, and a shock-absorbing mechanism is provided between the intermediate plate and the base plate. Two support plates are fixedly connected to the upper surface of the base plate, and a top plate is fixedly connected between the two support plates. A hydraulic rod is fixedly connected to the lower surface of the top plate, and a movable plate is fixedly connected to one end of the hydraulic rod. Both ends of the movable plate are slidably connected to the sidewalls of the support plates. Multiple connecting rods are fixedly connected to the lower surface of the movable plate, and a hemispherical grinding block is fixedly connected to one end of each connecting rod.

[0004] However, this utility model cannot be monitored in real time during use, and errors are easily generated during the processing. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable pressing depth mechanism for a flat press to solve the problems raised in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a flat press with adjustable pressing depth mechanism, comprising a flat press; the flat press consists of a worktable and a support, the support being installed in the middle of the upper end of the worktable, a first telescopic rod being installed on the upper side of the support, a pressure plate being installed at the bottom end of the first telescopic rod, a heating mechanism being installed at the upper end of the pressure plate and the bottom end of the worktable, a temperature sensor being installed on the upper side of the heating mechanism, an adjustment limit mechanism being installed at both ends of both sides of the pressure plate, an infrared rangefinder being installed on both sides of the pressure plate on one side of the adjustment limit mechanism, a controller being installed on one side of the upper end of the support, a wireless transceiver module being installed on one side of the bottom end of the controller, and a voice broadcast module being installed below the controller on one side of the wireless transceiver module.

[0007] Preferably, the heating mechanism consists of a housing and an electric heating plate. The housing is installed on the upper side of the pressure plate and the bottom of the worktable, respectively, and the electric heating plate is installed inside the housing.

[0008] Preferably, a heat equalization plate is provided inside the outer casing near the upper side of the pressure plate or below the workbench, the heat equalization plate is installed on one side of the outer casing, and a heat insulation plate is provided inside the outer casing.

[0009] Preferably, guide wheels are provided at both ends of the worktable, and the guide wheels are rotatably installed at both ends of the worktable.

[0010] Preferably, a display is mounted on the upper side of the controller, and control buttons are mounted on the upper side of the controller below the display.

[0011] Preferably, the adjusting limiting mechanism consists of a second telescopic rod and a limiting plate, wherein the limiting plate is installed at the bottom end of the second telescopic rod, and the second telescopic rod is installed at both ends of the pressure plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. The infrared rangefinder can detect the distance between the pressure plate and the worktable in real time, providing data support for precise control of the pressing depth. The controller, as the core control unit, receives signals from various sensors and issues commands. Remote data interaction and control can be realized through the wireless transceiver module. The voice broadcast module can broadcast the equipment operating status, fault information, etc. in real time, improving the convenience and safety of operation. 2. The heat equalization plate is installed on the upper part of the outer shell near the pressure plate or below the worktable. It can conduct and distribute the heat generated by the electric heating plate, avoid local temperature being too high or too low, ensure uniform temperature of the pressing surface, and improve the pressing quality. The heat insulation plate is installed inside the outer shell, which can effectively block heat from spreading to non-working areas of the equipment, reduce heat loss, ensure heating efficiency, prevent other parts of the equipment from being damaged by high temperature, and reduce the risk of burns to operators when they come into contact with the equipment. 3. The guide rollers are connected to the worktable by a rolling installation method. When the material needs to enter or leave the pressing area, the guide rollers contact the material and generate rolling friction. Utilizing the characteristic of low rolling friction coefficient, the resistance in the material conveying process is reduced, allowing the material to enter and exit the worktable more smoothly, avoiding material position deviation due to poor conveying, ensuring the accuracy of the pressing position, and reducing wear on the material surface. 4. The second telescopic rod is connected to the controller and can be extended and retracted according to the set pressing depth parameters. When it is necessary to adjust the pressing limit, the second telescopic rod drives the bottom limit plate to move up and down until the limit plate reaches the preset height. During the pressing process, when the pressing plate contacts the limit plate, the limit plate will block the pressing plate from moving down further, thereby accurately limiting the maximum pressing depth of the pressing plate and realizing the pressing depth control of materials of different thicknesses, avoiding the impact on product quality due to pressing too deep or too shallow. Attached Figure Description

[0013] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a schematic diagram of the heating mechanism of this utility model; Figure 4 This is a schematic diagram of the controller of this utility model.

[0014] In the diagram: 1. Flat press; 2. Heating mechanism; 3. Workbench; 4. Guide wheel; 5. Support; 6. First telescopic rod; 7. Pressure plate; 8. Adjustment limit mechanism; 9. Second telescopic rod; 10. Limiting plate; 11. Infrared rangefinder; 12. Controller; 13. Display; 14. Control buttons; 15. Wireless transceiver module; 16. Voice broadcast module; 17. Heat equalizing plate; 18. Electric heating plate; 19. Heat insulation plate; 20. Outer shell; 21. Temperature sensor. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 In this embodiment of the utility model, a flat press with adjustable pressing depth mechanism includes a flat press 1; the flat press 1 consists of a worktable 3 and a support 5, the support 5 is installed in the middle of the upper end of the worktable 3, a first telescopic rod 6 is installed on the upper side of the support 5, a pressure plate 7 is installed at the bottom end of the first telescopic rod 6, a heating mechanism 2 is installed on the upper end of the pressure plate 7 and the bottom end of the worktable 3, a temperature sensor 21 is installed on the upper side of the heating mechanism 2, an adjustment limit mechanism 8 is installed at both ends of the pressure plate 7, an infrared rangefinder 11 is installed on both sides of the pressure plate 7 on one side of the adjustment limit mechanism 8, a controller 12 is installed on one side of the upper end of the support 5, a wireless transceiver module 15 is installed on one side of the bottom end of the controller 12, and a voice broadcast module 16 is installed below the controller 12 on one side of the wireless transceiver module 15.

[0017] The heating mechanism 2 consists of a housing 20 and an electric heating plate 18. The housing 20 is installed on the upper side of the pressure plate 7 and the bottom of the worktable 3, respectively. The electric heating plate 18 is installed inside the housing 20. The housing 20 serves to protect and keep warm. The housing 20, installed on the upper side of the pressure plate 7 and the bottom of the worktable 3, forms a symmetrical heating space. When the equipment starts the heating function, the electric heating plate 18 inside the housing 20 is energized and converts electrical energy into heat energy. The heat is transferred to the pressure plate 7 and the worktable 3 through heat conduction, so that the pressing area reaches the required temperature, thereby realizing the hot pressing treatment of the material and ensuring that the material is pressed and shaped at a suitable temperature. A heat-equalizing plate 17 is installed inside the outer casing 20 near the upper side of the pressure plate 7 or below the worktable 3. The heat-equalizing plate 17 is installed on one side of the outer casing 20. A heat insulation plate 19 is installed inside the outer casing 20. The heat-equalizing plate 17 is installed inside the outer casing 20 near the upper side of the pressure plate 7 or below the worktable 3. It can conduct and distribute the heat generated by the electric heating plate 18, avoid local excessively high or low temperatures, ensure uniform temperature of the pressing surface, and improve the pressing quality. The heat insulation plate 19 is installed inside the outer casing 20, which can effectively block heat from spreading to non-working areas of the equipment, reduce heat loss, ensure heating efficiency, prevent other parts of the equipment from being damaged by high temperature, and reduce the risk of burns to operators when they come into contact with the equipment.

[0018] Guide wheels 4 are provided at both ends of the worktable 3. The guide wheels 4 are rolled and connected to the worktable 3. When the material needs to enter or leave the pressing area, the guide wheels 4 contact the material and generate rolling friction. By utilizing the characteristic of low rolling friction coefficient, the resistance in the material conveying process is reduced, so that the material can enter and exit the worktable 3 more smoothly. This avoids the material position deviation caused by poor conveying, ensures the accuracy of the pressing position, and reduces the wear on the material surface.

[0019] A display 13 is mounted on the upper side of the controller 12, and control buttons 14 are mounted on the upper side of the controller 12 below the display 13. The display 13 is connected to the internal circuit of the controller 12 and can receive and display various information processed by the controller 12 in real time, such as current pressing depth, heating temperature, equipment operating status and other parameters, so that the operator can intuitively understand the equipment status. The control buttons 14 serve as input devices. The operator sends commands to the controller 12 by pressing different buttons, such as setting the pressing depth, adjusting the heating temperature, starting or stopping the equipment, etc. After receiving the commands, the controller 12 executes the corresponding operations to realize the manual setting and control of the equipment operating parameters.

[0020] The adjusting limit mechanism 8 consists of a second telescopic rod 9 and a limit plate 10. The limit plate 10 is installed at the bottom of the second telescopic rod 9, and the second telescopic rod 9 is installed at both ends of the pressure plate 7. The second telescopic rod 9 is connected to the controller 12 and can be extended and retracted according to the set pressing depth parameters. When it is necessary to adjust the pressing limit, the second telescopic rod 9 drives the limit plate 10 at the bottom to move up and down until the limit plate 10 reaches the preset height. During the pressing process of the pressure plate 7, when the pressure plate 7 contacts the limit plate 10, the limit plate 10 will block the pressure plate 7 from moving further down, thereby accurately limiting the maximum pressing depth of the pressure plate 7, realizing the pressing depth control of materials of different thicknesses, and avoiding the impact on product quality due to excessive or shallow pressing.

[0021] The working principle and usage process of this utility model are as follows: The workbench 3 serves as the supporting base, and the bracket 5 provides stable support for the overall structure. During operation, the first telescopic rod 6 on the upper side of the bracket 5 moves in and out according to preset parameters, driving the pressure plate 7 at the bottom to move up and down, thereby completing the pressing operation on the surface of the workbench 3. The heating mechanism 2 at the upper end of the pressure plate 7 and the bottom end of the workbench 3 can provide heat during the pressing process to meet the process requirements of hot pressing. The temperature sensor 21 on the upper side of the heating mechanism 2 monitors the heating temperature in real time and transmits the data to the controller 12 to achieve precise temperature control. The adjustment limit mechanism 8 at both ends of the pressure plate 7 can adjust the limit height according to parameters such as material thickness to prevent the pressure plate 7 from pressing down excessively. The infrared rangefinder 11 on one side can detect the distance between the pressure plate 7 and the workbench 3 in real time, providing data support for the precise control of the pressing depth. The controller 12, as the core control unit, receives signals from various sensors and issues commands. Remote data interaction and control can be realized through the wireless transceiver module 15. The voice broadcast module 16 can broadcast the equipment operating status, fault information, etc. in real time, improving the convenience and safety of operation.

[0022] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pressing depth adjustable mechanism for a flat press, comprising a flat press (1); characterized in that: The flat press (1) consists of a workbench (3) and a support (5). The support (5) is installed in the middle of the upper end of the workbench (3). A first telescopic rod (6) is installed on the upper side of the support (5). A pressure plate (7) is installed at the bottom end of the first telescopic rod (6). A heating mechanism (2) is installed on the upper end of the pressure plate (7) and the bottom end of the workbench (3). A temperature sensor (21) is installed on the upper side of the heating mechanism (2). An adjustment limit mechanism (8) is installed at both ends of the pressure plate (7). An infrared rangefinder (11) is installed on both sides of the pressure plate (7) on one side of the adjustment limit mechanism (8). A controller (12) is installed on one side of the upper end of the support (5). A wireless transceiver module (15) is installed on one side of the bottom end of the controller (12). A voice broadcast module (16) is installed below the controller (12) on one side of the wireless transceiver module (15).

2. The adjustable pressing depth mechanism for a flat press according to claim 1, characterized in that: The heating mechanism (2) consists of a shell (20) and an electric heating plate (18). The shell (20) is installed on the upper side of the pressure plate (7) and the bottom of the workbench (3), respectively. The electric heating plate (18) is installed inside the shell (20).

3. The adjustable pressing depth mechanism for a flat press according to claim 2, characterized in that: A heat equalization plate (17) is provided inside the outer shell (20) near the upper side of the pressure plate (7) or below the workbench (3). The heat equalization plate (17) is installed on one side of the outer shell (20). A heat insulation plate (19) is provided inside the outer shell (20). The heat insulation plate (19) is installed inside the outer shell (20).

4. The adjustable pressing depth mechanism for a flat press according to claim 1, characterized in that: The workbench (3) is provided with guide wheels (4) at both ends, and the guide wheels (4) are rolled on both ends of the workbench (3).

5. The adjustable pressing depth mechanism for a flat press according to claim 1, characterized in that: A display (13) is mounted on the upper side of the controller (12), and control buttons (14) are mounted on the upper side of the controller (12) below the display (13).

6. The adjustable pressing depth mechanism for a flat press according to claim 1, characterized in that: The adjustment limiting mechanism (8) consists of a second telescopic rod (9) and a limiting plate (10). The limiting plate (10) is installed at the bottom of the second telescopic rod (9), and the second telescopic rod (9) is installed at both ends of the pressure plate (7).

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