Intelligent corrugated four-layer integrated corrugator

Abstract

The application discloses intelligent corrugated four-layer integrated corrugating machine, relates to the technical field of corrugating machine, including two symmetrical L-shaped frame plates, two symmetrical compression rollers are rotationally connected between the two L-shaped frame plates, the left side of the two L-shaped frame plates is fixedly installed with a cross beam, the upper surface of the cross beam is fixedly installed with a roller support, the upper surface of the two roller supports is rotationally connected with a material winding roller, and a ventilation pipe is installed between the two L-shaped frame plates.The device is used, two layers of paper, corrugated paper and inner lining paper are moved to between the two compression rollers through the material guide roller, during which, the operation of the motor drives the reciprocating lead screw to rotate, under the guidance of the guide slide rod, the screw block can drive the glue feeding assembly to reciprocate through the rotation of the reciprocating lead screw, the reciprocating movement of the glue feeding assembly is respectively used for glue feeding treatment on the surfaces of the corrugated paper and the inner lining paper, and four layers of paper materials can be integrated under the compacting action of the compression roller, the principle is simple, and the equipment cost is greatly reduced.

Description

Technical Field

[0001] This application relates to the field of corrugating machine technology, and in particular to an intelligent four-layer integrated corrugating machine. Background Technology

[0002] Corrugated-to-corrugated refers to the final structure of the corrugated board. Traditional three-layer corrugated board consists of a corrugated core paper sandwiched between two face sheets (face paper-corrugated-face paper). The "corrugated-to-corrugated" structure (also known as double-corrugated or five-layer board) consists of two corrugated core papers and three face / liner papers, with the structure: face paper-corrugated-liner paper-corrugated-liner paper. This structure significantly improves the flat crush strength and edge crush strength of the board, resulting in better impact resistance and cushioning performance.

[0003] Currently, the traditional processing method for corrugated cardboard requires two single-facers to produce two single-faced corrugated cardboard sheets (face paper-corrugated and liner paper-corrugated) separately, and then a double-facer (gluing machine) to glue them together with the liner paper. This processing method is too cumbersome, increases equipment costs and reduces production efficiency.

[0004] Therefore, this application proposes an intelligent corrugated four-layer integrated corrugating machine. Utility Model Content

[0005] This application discloses an intelligent four-layer integrated corrugating machine for corrugating to corrugating, which aims to solve the technical problem that existing corrugating machines cannot directly complete the processing of corrugated cardboard.

[0006] To achieve the above objectives, this application adopts the following technical solution: The intelligent corrugated four-layer integrated corrugating machine includes two symmetrical L-shaped frame plates, two symmetrical pressure rollers rotatably connected between the two L-shaped frame plates, crossbeams fixedly installed on the left side of each of the two L-shaped frame plates, roller supports fixedly installed on the upper surface of the crossbeams, and roll rollers rotatably connected to the upper surface of the two roller supports. A ventilation pipe is installed between the two L-shaped frame plates. The surface of the ventilation pipe has several equidistant arrays of air outlets. A hot air blower is embedded on the back of the front L-shaped frame plate. The air outlet of the hot air blower is connected to the inside of the ventilation pipe. Two symmetrical mounting plates are fixedly installed on the upper surface of the ventilation pipe. A reciprocating screw is rotatably connected between the two mounting plates. A motor is fixedly installed on the surface of one of the two mounting plates. The output shaft of the motor is fixedly connected to the end of the reciprocating screw. A threaded block is threadedly connected to the surface of the reciprocating screw. A glue dispensing assembly is fixedly installed on the surface of the threaded block.

[0007] Optionally, two guide rollers are rotatably connected to the opposite faces of the two L-shaped frame plates.

[0008] By adopting the above technical solution, the guide roller can be set to wind the pressed corrugated paper onto the surface of the winding roller.

[0009] Optionally, the rear ends of the two guide rollers and the two pressure rollers extend out onto the back of the rear L-shaped frame plate and are fixedly connected to a driven synchronous wheel. A drive motor is installed on the back of the rear L-shaped frame plate, and an active synchronous wheel is fixedly installed on the output shaft of the drive motor. A synchronous belt is sleeved on the surface of the active synchronous wheel and the driven synchronous wheel.

[0010] Optionally, the output shaft of the drive motor is connected to two guide rollers and two pressure rollers via a synchronous belt.

[0011] Optionally, a platform made of light steel is installed between the two crossbeams.

[0012] By adopting the above technical solution, the setting of the platform facilitates the loading and unloading of the roll material.

[0013] Optionally, two symmetrical guide slide rods are fixedly installed on the opposite surfaces of the two mounting plates, and the surface of the threaded block is provided with sliding holes that are adapted to the guide slide rods.

[0014] By adopting the above technical solution, under the guidance of the guide slide rod, the threaded block can drive the glue dispensing assembly to perform directional reciprocating motion through the rotation of the reciprocating screw.

[0015] Optionally, the surface of the L-shaped frame plate is provided with several hollowed-out grooves, and a height-increasing base is installed on the lower surface of the L-shaped frame plate.

[0016] By adopting the above technical solution, the design of the hollowed-out groove can reduce the overall weight of the equipment.

[0017] In summary, this application includes at least one of the following beneficial technical effects: 1. The two layers of paper, corrugated paper, and inner liner paper are moved between two pressure rollers by the guide rollers. During this process, the motor drives the reciprocating screw to rotate. Under the guidance of the guide slide, the threaded block can drive the glue dispensing assembly to reciprocate through the rotation of the reciprocating screw. The reciprocating motion of the glue dispensing assembly applies glue to the surfaces of the corrugated paper and the inner liner paper respectively. Under the compaction action of the pressure rollers, the four layers of paper are pressed together. The principle is simple and greatly reduces the equipment cost.

[0018] 2: After the paper material is compacted, the hot air blower blows hot air into the ventilation duct. The hot air from the ventilation duct is then blown out through several air outlets to dry the compacted corrugated cardboard, allowing the adhesive layer inside to dry and set quickly. This enables the corrugated cardboard to quickly enter the next processing step, thereby improving its production efficiency. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the intelligent corrugated four-layer integrated corrugating machine proposed in this application.

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the roll roller of the intelligent corrugated four-layer integrated corrugating machine proposed in this application.

[0021] Figure 3 The intelligent corrugated board for the four-layer integrated corrugated board machine proposed in this application Figure 2 Enlarged structural diagram at point A in the middle.

[0022] Figure 4 This is a rear view structural diagram of the intelligent corrugated four-layer integrated corrugating machine proposed in this application.

[0023] Figure 5 This is a side view of the intelligent corrugated four-layer integrated corrugating machine proposed in this application.

[0024] In the attached diagram: 1. L-shaped frame; 2. Pressure roller; 3. Crossbeam; 4. Roller support; 5. Roller winding roller; 6. Ventilation pipe; 7. Hot air blower; 8. Mounting plate; 9. Reciprocating screw; 10. Motor; 11. Threaded block; 12. Glue dispensing assembly; 13. Guide roller; 14. Driven synchronous pulley; 15. Drive motor; 16. Active synchronous pulley; 17. Synchronous belt; 18. Platform; 19. Guide slide bar; 20. Hollowed-out groove; 21. Heightening base. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0026] This application discloses an intelligent four-layer integrated corrugating machine for corrugating to corrugating. (Refer to...) Figures 1-5 It includes two symmetrical L-shaped frame plates 1, two symmetrical pressure rollers 2 are rotatably connected between the two L-shaped frame plates 1, a crossbeam 3 is fixedly installed on the left side of each of the two L-shaped frame plates 1, a roller support 4 is fixedly installed on the upper surface of the crossbeam 3, and a winding roller 5 is rotatably connected to the upper surface of the two roller supports 4.

[0027] A ventilation pipe 6 is installed between the two L-shaped frame plates 1. Several air outlet holes are opened on the surface of the ventilation pipe 6. A hot air blower 7 is embedded on the back of the front L-shaped frame plate 1. The air outlet of the hot air blower 7 is connected to the interior of the ventilation pipe 6.

[0028] Two symmetrical mounting plates 8 are fixedly installed on the upper surface of the ventilation pipe 6. A reciprocating screw 9 is rotatably connected between the two mounting plates 8. A motor 10 is fixedly installed on the surface of one of the two mounting plates 8. The output shaft of the motor 10 is fixedly connected to the end of the reciprocating screw 9. A threaded block 11 is threadedly connected to the surface of the reciprocating screw 9. A glue dispensing assembly 12 is fixedly installed on the surface of the threaded block 11.

[0029] Two L-shaped frame plates 1 are rotatably connected to two guide rollers 13 on their opposite surfaces. By setting the guide rollers 13, the pressed corrugated paper can be wound onto the surface of the winding roller 5.

[0030] The rear ends of the two guide rollers 13 and the two pressure rollers 2 extend out of the back of the rear L-shaped frame plate 1 and are fixedly connected to the driven synchronous wheel 14. The back of the rear L-shaped frame plate 1 is equipped with a drive motor 15. The output shaft of the drive motor 15 is fixedly equipped with an active synchronous wheel 16. The surfaces of the active synchronous wheel 16 and the driven synchronous wheel 14 are fitted with a synchronous belt 17.

[0031] The output shaft of the drive motor 15 is connected to the two guide rollers 13 and the two pressure rollers 2 via the synchronous belt 17.

[0032] A platform 18 is installed between the two crossbeams 3. The platform 18 is made of light steel and provides convenience for loading and unloading the roll 5.

[0033] Two symmetrical guide slide rods 19 are fixedly installed on the opposite surfaces of the two mounting plates 8. The surface of the threaded block 11 is provided with a sliding hole that matches the guide slide rod 19. Under the guidance of the guide slide rod 19, the threaded block 11 can drive the glue dispensing assembly 12 to perform directional reciprocating motion through the rotation of the reciprocating screw 9.

[0034] The surface of the L-shaped frame plate 1 has several hollowed-out grooves 20, and the lower surface of the L-shaped frame plate 1 is equipped with a heightening base 21. The hollowed-out grooves 20 can reduce the overall weight of the equipment.

[0035] The implementation principle of the intelligent four-layer integrated corrugated cardboard machine according to the embodiments of this application is as follows: During use, the two layers of paper, corrugated board and inner liner paper are moved between the two pressure rollers 2 by the guide roller 13. During this period, the operation of the motor 10 drives the reciprocating screw 9 to rotate. Under the guidance of the guide slide rod 19, the threaded block 11 can drive the glue applicator 12 to reciprocate through the rotation of the reciprocating screw 9. The reciprocating motion of the glue applicator 12 applies glue to the surface of the corrugated board and the inner liner paper respectively. Under the compaction action of the pressure rollers 2, the four layers of paper are pressed together. After the paper is compacted, the operation of the hot air blower 7 blows hot air into the ventilation pipe 6. The hot air from the ventilation pipe 6 is then blown out through several air outlets to dry the compacted corrugated cardboard, so that the glue layer inside can be quickly dried and shaped, and the corrugated cardboard can quickly enter the next processing step.

[0036] The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An intelligent four-layer integrated corrugating machine for corrugating to corrugating, characterized in that, It includes two symmetrical L-shaped frame plates (1), two symmetrical pressure rollers (2) are rotatably connected between the two L-shaped frame plates (1), a crossbeam (3) is fixedly installed on the left side of each of the two L-shaped frame plates (1), a roller support (4) is fixedly installed on the upper surface of the crossbeam (3), and a winding roller (5) is rotatably connected to the upper surface of the two roller supports (4). A ventilation pipe (6) is installed between the two L-shaped frame plates (1). The surface of the ventilation pipe (6) is provided with a number of equidistant array air outlets. A hot air blower (7) is embedded in the back of the front L-shaped frame plate (1). The air outlet of the hot air blower (7) is connected to the interior of the ventilation pipe (6). Two symmetrical mounting plates (8) are fixedly installed on the upper surface of the ventilation pipe (6). A reciprocating screw (9) is rotatably connected between the two mounting plates (8). A motor (10) is fixedly installed on the surface of one of the two mounting plates (8). The output shaft of the motor (10) is fixedly connected to the end of the reciprocating screw (9). A threaded block (11) is threadedly connected to the surface of the reciprocating screw (9). A glue dispensing assembly (12) is fixedly installed on the surface of the threaded block (11).

2. The intelligent four-layer integrated corrugating machine according to claim 1, characterized in that, Two guide rollers (13) are rotatably connected to the opposite surfaces of the two L-shaped frame plates (1).

3. The intelligent four-layer integrated corrugating machine according to claim 2, characterized in that, The rear ends of the two guide rollers (13) and the two pressure rollers (2) extend out of the back of the rear L-shaped frame plate (1) and are fixedly connected to the driven synchronous wheel (14). The back of the rear L-shaped frame plate (1) is equipped with a drive motor (15). The output shaft of the drive motor (15) is fixedly equipped with an active synchronous wheel (16). The surfaces of the active synchronous wheel (16) and the driven synchronous wheel (14) are fitted with a synchronous belt (17).

4. The intelligent four-layer integrated corrugating machine according to claim 3, characterized in that, The output shaft of the drive motor (15) is connected to two guide rollers (13) and two pressure rollers (2) respectively via a synchronous belt (17).

5. The intelligent four-layer integrated corrugating machine according to claim 1, characterized in that, A platform (18) is installed between the two beams (3), and the platform (18) is made of light steel.

6. The intelligent four-layer integrated corrugating machine according to claim 1, characterized in that, Two symmetrical guide slide rods (19) are fixedly installed on the opposite surfaces of the two mounting plates (8), and the surface of the threaded block (11) is provided with sliding holes that are compatible with the guide slide rods (19).

7. The intelligent four-layer integrated corrugating machine according to claim 1, characterized in that, The surface of the L-shaped frame plate (1) is provided with several hollowed-out grooves (20), and the lower surface of the L-shaped frame plate (1) is provided with a heightening base (21).

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