A real silk elastic fabric

Abstract

The utility model relates to the technical field of fabric, and specifically discloses a real silk elastic fabric, which comprises a real silk outer layer, is woven from mulberry silk, and is subjected to anti-wrinkle treatment on the surface; an elastic supporting layer is arranged below the real silk outer layer, the elastic supporting layer is composed of spandex and polyester composite fiber interwoven, a moisture-absorbing and antibacterial layer is arranged below the elastic supporting layer, the moisture-absorbing and antibacterial layer is woven from silver-plated cotton fiber and modal fiber blended yarn, a base layer is arranged below the moisture-absorbing and antibacterial layer, the base layer is flax fiber non-woven fabric, and the base layer is adhered to the moisture-absorbing and antibacterial layer through hot melt adhesive; the layers are fixed through ultrasonic pressing and local suturing in combination, the real silk outer layer provides skin-friendly touch and moisture absorption, the elastic layer ensures the freedom of movement, the antibacterial layer inhibits the breeding of bacteria, the flax base enhances the durability, and the real silk elastic fabric is suitable for a wide range of applications.

Description

Technical Field

[0001] This application relates to the field of fabric technology, and specifically discloses a silk elastic fabric. Background Technology

[0002] While traditional silk fabrics offer advantages such as moisture absorption, breathability, and skin-friendliness, they also suffer from insufficient elasticity, easy wrinkling, and limited functionality. Current technologies address these issues by adding spandex or Lycra fibers to enhance elasticity in some elastic fabrics, but this may sacrifice the natural properties of silk. Others utilize multi-layered composite structures (such as negative ion fiber layers and antibacterial layers) to enhance functionality, but these processes are complex and costly.

[0003] In view of this, the inventors have provided a silk elastic fabric to solve the above problems. Utility Model Content

[0004] This invention provides a simple and easy-to-process silk elastic fabric that combines elasticity, moisture absorption and breathability, antibacterial and bacteriostatic properties with comfort, meeting the needs of high-end clothing and healthy textiles.

[0005] To achieve the above objectives, the basic solution of this utility model provides a silk elastic fabric, comprising a silk outer layer woven from mulberry silk with an anti-wrinkle treatment on the surface; an elastic support layer disposed below the silk outer layer, the elastic support layer being composed of spandex and polyester composite fibers interwoven; a moisture-absorbing and antibacterial layer disposed below the elastic support layer, the moisture-absorbing and antibacterial layer being woven from silver-plated cotton fiber and modal fiber blended yarn; and a base layer disposed below the moisture-absorbing and antibacterial layer, the base layer being a flax fiber nonwoven fabric, which is bonded to the moisture-absorbing and antibacterial layer by hot melt adhesive; the layers are fixed together by ultrasonic pressing and partial sewing.

[0006] Furthermore, the elastic support layer has a warp elongation of ≥20% and a weft elongation of ≥18%.

[0007] Furthermore, the blending ratio of modal fiber to silver-plated cotton fiber in the moisture-absorbing and antibacterial layer is 1:1 to 3:1.

[0008] Furthermore, the fabric has a weight of 90~120g / m², a thickness of 0.25~0.35mm, an elastic recovery rate of ≥85%, and an air permeability of ≥500L / m² / s.

[0009] Furthermore, the basis weight of the flax fiber nonwoven fabric in the base layer is 30~50 g / m.

[0010] Furthermore, the spandex accounts for 15% to 20% of the total mass.

[0011] Furthermore, the thickness of the silver-plated cotton fiber is 0.1~0.3μm.

[0012] The principle and effect of this basic scheme are as follows:

[0013] 1. Enhanced elasticity and comfort in tandem:

[0014] The spandex-polyester composite structure of the elastic support layer achieves bidirectional elasticity (warp ≥20%, weft ≥18%) and high recovery rate (≥85%), taking into account both movement extensibility and deformation resistance, and avoiding the wrinkle-prone defects of traditional silk fabrics.

[0015] 2. Highly effective antibacterial and moisture-wicking properties:

[0016] The nanoscale coating (0.1~0.3μm) of silver-plated cotton fibers gives the fabric broad-spectrum antibacterial properties, and the moisture absorption rate of modal fibers is greatly improved compared with pure cotton, effectively reducing sweat retention and keeping the fabric dry to the touch.

[0017] 3. Environmentally friendly processing and structural stability:

[0018] Ultrasonic pressing is used to replace chemical adhesives, avoiding interlayer hardening problems. At the same time, local stitching enhances structural strength and improves fabric peel strength.

[0019] 4. Multifunctional composite advantages:

[0020] The combination of a silk outer layer and a linen base layer offers natural antibacterial properties, moisture absorption and breathability, and a crisp texture. The optimized design of weight (90~120g / m²) and thickness (0.25~0.35mm) makes it suitable for clothing needs in all four seasons. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A schematic diagram of a silk elastic fabric according to an embodiment of this application is shown. Detailed Implementation

[0023] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0024] The reference numerals in the accompanying drawings of the instruction manual include: 1. Silk outer layer; 2. Elastic support layer; 3. Moisture-absorbing and antibacterial layer; 4. Base layer.

[0025] A silk stretch fabric, for example Figure 1 As shown:

[0026] Example 1: Basic Implementation

[0027] 1. Structural Configuration and Parameters

[0028] Silk outer layer 1: Made of 20 / 22D mulberry silk plain weave, with anti-wrinkle finishing agent (containing polyurethane modified silicone oil) sprayed on the surface. After anti-wrinkle treatment, the fabric's resilience is increased by 40%.

[0029] Elastic support layer 2: It is made of spandex (18% by weight) and fine denier polyester (82% by weight) in a 2:1 warp and weft ratio, with a warp elongation of 22%, a weft elongation of 19%, and an elastic recovery rate of 88%.

[0030] Moisture-absorbing and antibacterial layer 3: The silver-plated cotton fiber coating is 0.2μm thick and blended with modal fiber in a 2:1 ratio. The yarn count is 40S, and the actual measured moisture absorption rate is 0.35g / (cm²·h), which is significantly improved compared with pure cotton (0.27g / (cm²·h)).

[0031] Base layer 4: Linen nonwoven fabric with a weight of 40g / m² is bonded to the moisture-absorbing and antibacterial layer by low-melting-point polyester hot melt adhesive (melting point 110℃).

[0032] 2. Processing technology

[0033] Interlayer lamination: Ultrasonic pressing machine (frequency 30kHz, pressing gap 8mm), pressing temperature 80℃, pressure 0.4MPa, pressing time 3s; local areas are stitched with high-strength polyester thread in a Z-shape with a stitch spacing of 2mm.

[0034] Finishing: The fabric is pre-shrinked (shrinkage rate controlled within 3%) and impregnated with a hydrophilic softener to improve surface smoothness.

[0035] Example 2: Implementation of the High-Elasticity, Lightweight and Thin Type

[0036] 1. Structural optimization

[0037] Elastic support layer 2: The proportion of spandex is increased to 20%, and it adopts the structure of ultra-fine polyester 0.8D and spandex core-spun yarn. The warp elongation reaches 25% and the weft elongation is 21%. The fabric weight is reduced to 95g / m² and the thickness is 0.28mm.

[0038] Base layer 4: Replace with 30g / m² linen nonwoven fabric, and reduce the amount of hot melt adhesive coating by 15%.

[0039] 2. Performance advantages

[0040] Elastic recovery rate: 90% in the warp direction and 87% in the weft direction, suitable for high-intensity sportswear.

[0041] Breathability: Improved to 550L / m² / s, with a moisture absorption rate of 0.38g / (cm²·h).

[0042] Example 3: Antibacterial Enhanced Implementation

[0043] 1. Functionality improvements

[0044] Moisture-absorbing and antibacterial layer 3: The thickness of the silver plating layer is increased to 0.3μm, the blending ratio is adjusted to modal: silver-plated cotton = 1:1, and a trace amount of chitosan fiber (accounting for 5%) is added to form a synergistic antibacterial effect.

[0045] Base layer 4: Linen nonwoven fabric impregnated with tea polyphenol extract (concentration 2%) to further enhance natural antibacterial properties.

[0046] 2. Test Results

[0047] Antibacterial rate: The antibacterial rate against Candida albicans reaches 99.2%, and the antibacterial durability is improved (the antibacterial rate is still ≥98% after 50 washes).

[0048] Comfort: The fabric has a static voltage half-life of <1s (GB / T 12703.1-2021) and excellent antistatic properties.

[0049] Example 4: Low-cost implementation

[0050] 1. Material replacement

[0051] Elastic support layer 2: Recycled polyester is used instead of conventional polyester, and the proportion of spandex is reduced to 15%, resulting in a cost reduction of 18%.

[0052] Base layer 4: A nonwoven fabric made of a blend of flax and viscose fibers (7:3), with a weight of 50 g / m².

[0053] 2. Performance Balance

[0054] Elasticity: Warp elongation of 18% and recovery rate of 85%, meeting the needs of daily wear.

[0055] Cost-effectiveness: The total cost of raw materials decreased by 22% compared to Example 1, while still maintaining an antibacterial rate of ≥98% and an air permeability of ≥480L / m² / s.

[0056] The advantages of this utility model are as follows:

[0057] 1. Multifunctionality: The silk outer layer provides a skin-friendly feel and moisture absorption, the elastic layer ensures freedom of movement, the antibacterial layer inhibits bacterial growth, and the linen base enhances durability.

[0058] 2. Ease of processing: The ultrasonic pressing process reduces the use of chemical adhesives, making it environmentally friendly and highly efficient.

[0059] 3. Wide range of applications: Suitable for underwear, sportswear, medical textiles, etc., meeting consumers' dual needs for health and comfort.

[0060] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A silk elastic fabric, characterized in that, It includes an outer silk layer woven from mulberry silk with an anti-wrinkle treatment; an elastic support layer beneath the outer silk layer, which is composed of a composite fiber of spandex and polyester; a moisture-absorbing and antibacterial layer beneath the elastic support layer, which is woven from a blend of silver-plated cotton fiber and modal fiber yarn; and a base layer beneath the moisture-absorbing and antibacterial layer, which is a non-woven fabric of linen fiber, bonded to the moisture-absorbing and antibacterial layer with hot melt adhesive; and the layers are fixed together by ultrasonic pressing and partial stitching.

2. The silk elastic fabric according to claim 1, characterized in that, The elastic support layer has a warp elongation of ≥20% and a weft elongation of ≥18%.

3. The silk elastic fabric according to claim 1, characterized in that, The blending ratio of modal fiber to silver-plated cotton fiber in the moisture-absorbing and antibacterial layer is 1:1~3.

4. The silk elastic fabric according to claim 1, characterized in that, The fabric has a weight of 90~120g / m², a thickness of 0.25~0.35mm, an elastic recovery rate of ≥85%, and an air permeability of ≥500L / m² / s.

5. The silk elastic fabric according to claim 1, characterized in that, The flax fiber nonwoven fabric in the base layer has a basis weight of 30~50g / m.

6. The silk elastic fabric according to claim 1, characterized in that, The spandex content is 15% to 20% by mass.

7. The silk elastic fabric according to claim 1, characterized in that, The thickness of the silver-plated cotton fiber is 0.1~0.3μm.

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