Outdoor fabric multi-layer hot-pressing composite equipment
Patent Information
- Application Number
- CN202522378405.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0005]针对现有技术的不足,本实用新型设计了一种户外面料多层热压复合设备,该面料热压复合设备旨在解决现有技术下面料热压复合时因其柔软易变形的特性,容易因压力过大而导致面料变形,影响成品质量的技术问题
[0015]1、电机带动双向螺杆转动,使两组滑动架通过螺纹调节孔与双向螺杆螺纹连接,带动限位架对导料辊一和导料辊二的两端进行限位调节,便于对不同尺寸宽度的面料进行限位导向,整平辊与支撑辊配合对导向对齐后的面料层进行整平处理,通过面料热压的稳定性,避免面料热压复合过程中位置发生偏移影响成品质量。
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Figure CN224796577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing technology, specifically to a multi-layer hot-pressing composite equipment for outdoor fabrics. Background Technology
[0002] Outdoor clothing fabrics are special functional materials designed specifically for outdoor activities such as mountaineering and hiking. They need to meet performance requirements such as waterproofing, windproofing, breathability, and quick-drying, and balance protection and wearing comfort through material technology.
[0003] To enhance the functionality of outdoor fabrics, it is necessary to perform multi-layer hot-pressing composite treatment on fabrics of different materials. When fabrics are composited in multiple layers, the edges of the fabrics need to be precisely aligned. Due to the soft and easily deformable nature of the fabrics, excessive pressure during the composite process can easily cause the fabrics to deform, affecting the quality of the finished product.
[0004] Therefore, it is necessary to design a multi-layer hot-pressing composite equipment for outdoor fabrics to improve the above-mentioned problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model designs a multi-layer hot-pressing composite equipment for outdoor fabrics. This equipment aims to solve the technical problem that, due to the soft and easily deformable nature of fabrics during hot-pressing composite processes, excessive pressure can easily cause fabric deformation, thus affecting the quality of the finished product.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A multi-layer hot-pressing composite equipment for outdoor fabrics includes a machine tool. Two sets of pressure frames are fixedly connected to the top of the machine tool. Two sets of hydraulic cylinders are mounted on the top of the pressure frames. A pressing frame is fixedly connected to the bottom of the pressure frames at the output end of each hydraulic cylinder. A set of leveling rollers is rotatably connected to both sides of the bottom of the pressing frame. A pair of temperature-controlled hot-pressing rollers are installed between the two sets of leveling rollers at the bottom of the pressing frame. A set of support rollers is rotatably connected to the top of the machine tool at positions corresponding to the leveling rollers. A set of support rollers is rotatably connected to the left side of the top of the machine tool. The machine tool has a guide roller 1. A cooling rack is fixedly connected to the right side of the left pressure frame on the top of the machine tool. A pair of material placement racks are fixedly connected to the left side of the right pressure frame on the top of the machine tool. The top of the material placement racks has a placement groove. A guide roller 2 is rotatably connected between the two sets of material placement racks below the placement groove. A pair of guide grooves are opened on the top of the machine tool below both the guide roller 1 and the guide roller 2. A movable groove is opened inside the machine tool. An alignment component is installed inside the movable groove. A controller is installed on the outside of the machine tool.
[0008] Preferably, a pair of limiting grooves are provided on both the top and bottom sides of the inner wall of the movable groove.
[0009] Preferably, two sets of cooling fans are installed on the top of the cooling rack.
[0010] Preferably, a feeding rod is embedded inside the placement groove between the two sets of feeding racks, and a roll of fabric is wound around the outside of the feeding rod.
[0011] Preferably, the alignment assembly consists of a bidirectional screw, a motor, a sliding frame, and a limiting frame. The bidirectional screw is rotatably connected inside the movable groove. One end of the bidirectional screw is mounted with a motor on the outside of the machine tool, and the output end of the motor is fixedly connected to one end of the bidirectional screw.
[0012] Preferably, the sliding frame is provided in two sets. A directional pulley is rotatably connected to the top and bottom sides of the sliding frame at positions corresponding to the limiting slide groove. The sliding frame is slidably connected to the limiting slide groove via the directional pulley. A threaded adjustment hole is provided on the sliding frame at a position corresponding to the bidirectional screw. The internal threads of the threaded adjustment holes of the two sets of sliding frames correspond to the thread directions at both ends of the bidirectional screw. The sliding frame is threadedly connected to the bidirectional screw via the threaded adjustment holes. A set of limiting frames is fixedly connected to the top sides of the sliding frame above the two pairs of guide slide grooves. A circular sleeve is provided on each limiting frame at a position corresponding to guide roller one and guide roller two. The limiting frame is fitted onto the outside of guide roller one and guide roller two through the circular sleeve.
[0013] Preferably, the controller is electrically connected to the hydraulic cylinder, the temperature-controlled hot press roller, the cooling fan, and the motor via wires.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The motor drives the bidirectional screw to rotate, so that the two sets of sliding frames are connected to the bidirectional screw through the threaded adjustment holes. This drives the limit frame to limit and adjust the ends of the guide roller one and guide roller two, which facilitates the limiting and guiding of fabrics of different widths. The leveling roller and the support roller work together to level the fabric layer after it is guided and aligned. By ensuring the stability of the fabric hot pressing, the position of the fabric during the hot pressing and lamination process is prevented from shifting and affecting the quality of the finished product.
[0016] 2. The controller is electrically connected to the temperature-controlled hot press rollers on the two sets of pressing frames via wires. The temperature-controlled hot press rollers on the left pressing frame provide high-temperature hot pressing to the fabric layer. After the high-temperature hot pressing is completed, the fabric layer passes through a cooling rack, where a cooling fan provides cooling treatment to the fabric surface. The feeding rod releases the heat-sensitive functional fabric layer through the guide rollers. The temperature-controlled hot press rollers on the right pressing frame provide low-temperature hot pressing to the fabric covered with the functional fabric layer, avoiding heat damage to the heat-sensitive functional fabric layer during the hot pressing process. Attached Figure Description
[0017] Figure 1 A schematic diagram of the overall three-dimensional structure of a multi-layer hot-pressing composite equipment for outdoor fabrics;
[0018] Figure 2 A schematic diagram of the internal structure of a multi-layer hot-pressing composite equipment for outdoor fabrics;
[0019] Figure 3 This is a schematic diagram of the sliding frame and the limiting frame structure.
[0020] In the diagram: 1. Machine tool; 101. Support roller; 102. Guide roller one; 103. Guide chute; 104. Movable chute; 1041. Limiting chute; 2. Pressing frame; 201. Hydraulic cylinder; 202. Pressing frame; 203. Leveling roller; 204. Temperature-controlled hot press roller; 3. Cooling frame; 301. Cooling fan; 4. Material placement frame; 401. Placement chute; 4011. Material release rod; 402. Guide roller two; 5. Alignment assembly; 501. Bidirectional screw; 502. Motor; 503. Sliding frame; 5031. Directional pulley; 5032. Threaded adjustment hole; 504. Limiting frame; 5041. Circular sleeve; 6. Controller. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Example:
[0023] This utility model provides a multi-layer hot-pressing composite equipment for outdoor fabrics. This equipment aims to solve the technical problem that, under the existing technology, the fabric is easily deformed due to its soft and easily deformable characteristics during hot-pressing composite, which can easily lead to fabric deformation due to excessive pressure and affect the quality of the finished product.
[0024] Please see Figures 1-3 This embodiment provides a multi-layer hot-pressing composite equipment for outdoor fabrics, including a machine tool 1. A set of support rollers 101 are rotatably connected to the top of the machine tool 1 and to the position corresponding to the leveling roller 203. A guide roller 102 is rotatably connected to the left side of the top of the machine tool 1. The guide roller 102 guides and conveys the fabric layer after the high-temperature resistant fabric is stacked to the lower part of the left pressure frame 2. A pair of guide grooves 103 are opened on the top of the machine tool 1 below the guide roller 102 and the guide roller 202. The guide grooves 103 provide limiting guidance when the spacing of the limiting frame 504 is adjusted. An movable groove 104 is opened inside the machine tool 1. A pair of limiting grooves 1041 are opened on the top and bottom sides of the inner wall of the movable groove 104.
[0025] In this embodiment, please refer to Figure 1 and Figure 2 Two sets of pressure frames 2 are fixedly connected to the top of the machine tool 1. Two sets of hydraulic cylinders 201 are installed on the top of the pressure frames 2. The output end of the hydraulic cylinders 201 is located at the bottom of the pressure frames 2 and is fixedly connected to the pressing frame 202. A set of leveling rollers 203 are rotatably connected to both sides of the bottom of the pressing frame 202. The leveling rollers 203 cooperate with the support rollers 101 to level the fabric layer after it has been guided and aligned. Based on the stability of the fabric hot pressing, a pair of... The temperature-controlled hot press roller 204 is controlled by the controller 6, which is electrically connected to the temperature-controlled hot press roller 204 on the two sets of pressing frames 2 via wires. When the hydraulic cylinder 201 pushes the pressing frame 202 down to perform hot pressing on the fabric using the temperature-controlled hot press roller 204, the temperature-controlled hot press roller 204 on the left pressing frame 2 provides high-temperature hot pressing on the fabric layer, while the temperature-controlled hot press roller 204 on the right pressing frame 2 provides low-temperature hot pressing on the fabric layer covered with functional fabric, thus avoiding heat damage to the heat-sensitive functional fabric layer during the hot pressing process.
[0026] In this embodiment, please refer to Figure 1 and Figure 2 The top of the machine tool 1 is fixedly connected to the right side of the left pressure frame 2. Two sets of cooling fans 301 are installed on the top of the cooling frame 3. After the high-temperature hot pressing composite is completed, the fabric layer passes through the cooling frame 3. The cooling fans 301 provide cooling treatment to the surface of the fabric to avoid excessive heat damage to the newly added functional fabric layer.
[0027] In this embodiment, please refer to Figure 1 and Figure 2 A pair of material racks 4 are fixedly connected to the top of the machine tool 1 on the left side of the right pressure frame 2. The top of the material racks 4 is provided with a placement groove 401. A feeding rod 4011 is embedded in the placement groove 401 between the two sets of material racks 4. A roll of fabric is wound on the outside of the feeding rod 4011. A guide roller 402 is rotatably connected between the two sets of material racks 4 below the placement groove 401. The feeding rod 4011 guides the non-heat resistant functional fabric layer to the bottom of the right pressure frame 2 for low-temperature hot pressing treatment via the guide roller 402.
[0028] In this embodiment, please refer to Figure 1 , Figure 2 and Figure 3The movable slot 104 is equipped with an alignment component 5, which consists of a bidirectional screw 501, a motor 502, a sliding frame 503, and a limiting frame 504. The bidirectional screw 501 is rotatably connected inside the movable slot 104. One end of the bidirectional screw 501 is located on the outside of the machine tool 1, and the motor 502 is mounted thereon. The output end of the motor 502 is fixedly connected to one end of the bidirectional screw 501. Two sets of sliding frames 503 are provided. Directional pulleys 5031 are rotatably connected to the top and bottom sides of the sliding frames 503 at positions corresponding to the limiting slide groove 1041. The sliding frames 503 are slidably connected to the limiting slide groove 1041 via the directional pulleys 5031, improving the smoothness of the sliding frame 503's movement adjustment. Threaded adjustment holes 5032 are provided on the sliding frames 503 at positions corresponding to the bidirectional screw 501. The two sets of sliding frames 503 are threaded for adjustment. The internal thread of hole 5032 corresponds to the thread direction of both ends of the bidirectional screw 501. A set of limiting frames 504 are fixedly connected to the top two sides of the sliding frame 503 above the two pairs of guide grooves 103. The limiting frames 504 are provided with circular sleeves 5041 at the corresponding positions of guide roller 1 102 and guide roller 2 402. The limiting frames 504 are sleeved on the outside of guide roller 1 102 and guide roller 2 402 through the circular sleeves 5041. The motor 502 drives the bidirectional screw 501 to rotate, so that the two sets of sliding frames 503 are threadedly connected to the bidirectional screw 501 through the threaded adjustment hole 5032. According to the size and width of the fabric, the limiting frames 504 are driven to adjust and limit the ends of guide roller 1 102 and guide roller 2 402, which facilitates the limiting and guiding of fabrics of different sizes and widths and avoids the position shift during the hot pressing and laminating process of the fabric.
[0029] In this embodiment, please refer to Figure 1 A controller 6 is installed on the outside of the machine tool 1. The controller 6 is electrically connected to the hydraulic cylinder 201, the temperature-controlled hot press roller 204, the cooling fan 301 and the motor 502 via wires.
[0030] In addition, it should be noted that the hydraulic cylinder 201, the temperature-controlled hot press roller 204, the cooling fan 301, the motor 502, and the controller 6 are all existing technologies, and their internal working principles and operating procedures will not be described in detail here.
[0031] The working process of this utility model is as follows: First, the motor 502 drives the bidirectional screw 501 to rotate, so that the two sets of sliding frames 503 are threadedly connected to the bidirectional screw 501 through the threaded adjustment holes 5032. According to the size and width of the fabric, the limiting frame 504 drives the two ends of the guide roller 1 102 and the guide roller 2 402 to adjust and limit them, which facilitates the limiting and guiding of fabrics of different widths and avoids the position shift during the hot pressing and laminating process of the fabric. After the high-temperature resistant fabric is aligned and stacked, the fabric layer is guided and transported to the bottom of the left pressing frame 2 by the guide roller 1 102. The controller 6 is electrically connected to the temperature-controlled hot pressing rollers 204 on the two sets of pressing frames 2 through wires for control. The hydraulic cylinder 201 pushes the pressing frame 202 down and uses the temperature-controlled hot pressing rollers 204 to lower the pressing frame 202. 04. The fabric is subjected to hot pressing treatment. The leveling roller 203 and the support roller 101 cooperate to level the fabric layer after it is guided and aligned. Through the stability of the fabric hot pressing, the temperature-controlled hot pressing roller 204 on the left pressing frame 2 provides high-temperature hot pressing to the fabric layer. After the high-temperature hot pressing composite is completed, the fabric layer passes through the cooling rack 3. The cooling fan 301 provides cooling treatment to the fabric surface to avoid heat damage to the newly added functional fabric layer caused by excessive residual temperature. The feeding rod 4011 guides the heat-sensitive functional fabric layer to the bottom of the right pressing frame 2 through the guide roller 402. The temperature-controlled hot pressing roller 204 on the right pressing frame 2 provides low-temperature hot pressing to the fabric layer covered with functional fabric to avoid heat damage to the heat-sensitive functional fabric layer during the hot pressing process.
[0032] The entire operation process is simple and convenient. Compared with existing fabric hot pressing composite equipment, this utility model can provide temperature-controlled hot pressing for fabric layers with different suitable temperatures through design, avoid overheating damage to functional fabric layers, assist in fabric alignment to avoid displacement during hot pressing, and improve the stability of fabric hot pressing.
[0033] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. A multi-layer hot-pressing composite equipment for outdoor fabrics, comprising a machine tool (1), characterized in that: Two sets of pressure frames (2) are fixedly connected to the top of the machine tool (1). Two sets of hydraulic cylinders (201) are installed on the top of the pressure frames (2). The output end of the hydraulic cylinders (201) is fixedly connected to the bottom of the pressure frames (2). A set of leveling rollers (203) are rotatably connected to both sides of the bottom of the pressure frame (202). A pair of temperature-controlled hot press rollers (204) are installed between the two sets of leveling rollers (203) at the bottom of the pressure frame (202). A set of support rollers (101) are rotatably connected to the top of the machine tool (1) at a position corresponding to the leveling rollers (203). A guide roller (102) is rotatably connected to the left side of the top of the machine tool (1). A cooling rack (3) is fixedly connected to the right side of the left pressure frame (2) at the top of the machine tool (1). A pair of material racks (4) are fixedly connected to the left side of the right pressure frame (2) at the top of the machine tool (1). A placement groove (401) is opened at the top of the material rack (4). A guide roller (402) is rotatably connected between the two sets of material racks (4) below the placement groove (401). A pair of guide grooves (103) are opened at the top of the machine tool (1) below both the guide roller (102) and the guide roller (402). An movable groove (104) is opened inside the machine tool (1). An alignment component (5) is installed inside the movable groove (104). A controller (6) is installed on the outside of the machine tool (1).
2. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 1, characterized in that: The inner wall of the movable groove (104) is provided with a pair of limiting grooves (1041) on the top and bottom sides.
3. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 2, characterized in that: Two sets of cooling fans (301) are installed on the top of the cooling rack (3).
4. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 1, characterized in that: Between the two sets of material racks (4), a material feeding rod (4011) is embedded inside the placement groove (401), and a roll of fabric is wound around the outside of the material feeding rod (4011).
5. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 3, characterized in that: The alignment assembly (5) consists of a bidirectional screw (501), a motor (502), a sliding frame (503), and a limiting frame (504). The bidirectional screw (501) is rotatably connected inside the movable slot (104). One end of the bidirectional screw (501) is located on the outside of the machine tool (1) and a motor (502) is installed thereon. The output end of the motor (502) is fixedly connected to one end of the bidirectional screw (501).
6. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 5, characterized in that: The sliding frame (503) is provided in two sets. A directional pulley (5031) is rotatably connected to the top and bottom sides of the sliding frame (503) at positions corresponding to the limiting slide groove (1041). The sliding frame (503) is slidably connected to the limiting slide groove (1041) via the directional pulley (5031). A threaded adjustment hole (5032) is provided at a position corresponding to the bidirectional screw (501) on the sliding frame (503). The internal threads of the threaded adjustment holes (5032) of the two sets of sliding frames (503) are aligned with the threads at both ends of the bidirectional screw (501). Correspondingly, the sliding frame (503) is threadedly connected to the bidirectional screw (501) through the threaded adjustment hole (5032). A set of limiting frames (504) is fixedly connected on both sides of the top of the sliding frame (503) above the two pairs of guide grooves (103). The limiting frames (504) are provided with circular sleeves (5041) at positions corresponding to the first guide roller (102) and the second guide roller (402). The limiting frames (504) are sleeved on the outside of the first guide roller (102) and the second guide roller (402) through the circular sleeves (5041).
7. The multi-layer hot-pressing composite equipment for outdoor fabrics according to claim 5, characterized in that: The controller (6) is electrically connected to the hydraulic cylinder (201), the temperature-controlled hot press roller (204), the cooling fan (301), and the motor (502) via wires.